POWERSPORTS OWNER’S MANUAL CT200U-A Recommended Age 13+ Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area. (888)-405-8725 Coleman Powersports READ THIS MANUAL CAREFULLY! 1775 E. University Dr. Tempe, AZ. 85281 www.colemanpowered.
To the Owner Congratulations on your purchase of a Coleman Powersports Off-Road Mini Bike. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable operation. For questions regarding operation and maintenance of this Off-Road mini bike, please call Coleman Powersports toll free 888-405-8725.
To emphasize special important information in the manual, please note the following : ! This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!, To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.: Indicates a potential hazard that could result in SEVERE INJURY or DEATH to the operator, ! bystander WARNING To emphasize important information, the word CAUTION has special meaning.
! WARNING The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY. 2 IMPORTANT SAFETY LABELS................... 4 LOCATION................................................. 4 LABELS.................................. .................... 5 SAFETY ........................................................... 6 DESCRIPTION AND PART LOCATIONS... 7 DESCRIPTION AND PART FUNCTIONS.. 8 RIGHT HAND THROTTLE GRIP............. 8 ENGINE STOP SWITCH........................... 8 LEFT HAND BRAKE LEVER.................... 8 CHOKE OPERATION......
COLEMAN POWERSPORTS LIMITED WARRANTY This Warranty is NOT the Emissions Control Warranty Please note this is a general Limited Warranty for this product. It IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual for warranties covering Emission components. The Emissions Control Warranty can be found on page 31. The Warranty Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product.
What this Warranty Does Not Cover This warranty does not cover the following 1. Damage to lack or improper maintenance as describe in this manual. 2. Damage which is caused by normal use and not cause by a defect in materials or workmanship. 3. Use of the product which is not consistent with the intended use as described in the operating instructions. 4.
IMPORTANT LABELS LOCATION 1 2 7 3 6 4 4 5
Warning Labels 1 ! WARNING 3 THIS VEHICLE IS AN OFFROAD VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS/HIGHWAYS 2 ! WARNING Check the following before operating. 1. Engine oil level. 2. Lubricate and adjust drive chain if necessary. 3. Clean and Lubricate clutch. 4. Insure all Guards are in place.
SAFETY Never traverse, climb or go down a hill that is too steep. Avoid hills with loose or slippery terrain. This Mini Bike is recommended for riders 13 and older. Always wear a certified DOT or motorcycle type helmet that fits properly, over the ankle boots, eye protection, gloves, long sleeve shirt and long pants while operating this mini bike. Never attempt wheelies, jumps or any other type of stunts on this mini bike.
DESCRIPTIONS AND PART LOCATIONS 2 1 4 3 12 11 10 9 8 7 5 6 4 13 19 21 22 18 17 14 15 16 23 24 Rear Fender Seat Front Fender Front Wheel Foot Pegs Kick Stand Starter Recoil Fuel Valve Choke Lever Carburetor Air filter assembly Rear Wheel Fuel Tank and Cap Chain Guard Chain Chain adjustment bolts 17. Muffler 18. Clutch Cover 19. Front Fork assembly 20. Left Hand Grip 21. Rear Brake Lever 22. Rear Brake Cable 23. Throttle Cable 24. ON/OFF Switch Wire 25. ON/OFF Switch 26. Throttle Grip 1. 2.
DESCRIPTION AND PART FUNCTIONS 1 Right Throttle Grip(1): The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator. Engine Stop Switch (2): Mini Bike engine can start when the Engine stop switch is placed in the (on) position. Engine will shut off and the engine will not start when the switch is placed in the (off ) position.
DESCRIPTION AND PART FUNCTIONS 1 Choke operation Choke Lever (1): If the engine is cold, the choke can help start the engine by placing the choke lever to the “ON” (left) position. Once engine has warmed up , place choke lever to the “OFF” (right) position. Fuel Valve operation 2 Fuel Valve (2): To start the engine and run the mini bike, the fuel valve needs to be placed in the “ON” (right) position. This allows fuel to flow to the carburetor.
FUEL FUEL AND OIL ! Never use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine. Mini Bike requires clean unleaded regular gasoline with a minimum octane rating of 90 or higher. WARNING Fuel and fuel vapor are highly flammable and toxic. You can be burned or poisoned while refueling. Gasoline/ Ethanol blends A blend of unleaded gasoline with Ethanol, also known as GASOHOL, at or below 10% (E10 ) can be used in your Mini Bike.
PRE-RIDE INSPECTION Inspecting and checking the condition of the Mini Bike before each ride is important. Following the pre-ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded. Make sure the Mini Bike is in good operating condition before each ride. ! WHAT TO CHECK WARNING Failing to inspect and maintain your Mini Bike could be hazardous. Steering • • Smoothness No restriction of movement Brakes • • Brake shoe wear.
RIDING THE MINI BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of motorcycle helmet that is right for you. 1 2 3 4 Always wear eye protection when riding a Mini Bike such as a face shield or goggles (2).
RIDING THE MINI BIKE STARTING ENGINE 2 To start the engine 1. Place the fuel valve (1) in the “ON” (right) position. 2.. If engine is cold, place the choke lever (2) in the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, in the (on)position. 4. Pull the starter recoil cord (4) to start the engine. 1 3 5. Once engine has warmed up for a few minutes, place the choke lever (2) back to the “OFF” (right) position.
STARTING OFF RIDING THE MINI BIKE 1. Start and warm up the engine according to the instructions in this manual. 2. Place the side kick stand in the up position. ! 2. Apply the throttle gradually to start riding. Practice riding mini bike on a flat dirt surface that has plenty of room for turning. ! Removing hands from the handlebars and/or feet from the footrest while operating the Mini Bike could be hazardous.
RIDING THE MINI BIKE Load Guidelines Load guidelines including accessories: Never exceed the maximum load capability of the Mini Bike. This includes the weight of the rider and any cargo. This Mini Bike is rated at 200 lbs. (91kg). Do not add any accessory or cargo to the handlebars that could impede vision or make the Mini Bike harder to steer. Make sure accessories do not get in the way of any controls of the Mini Bike.
MAINTENANCE For maintenance, your mini bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance procedures and time table for maintenance listed in this manual is important for the safety of the rider and the life span of the Mini Bike. When riding in harsh conditions, such as water, mud and dust, the maintenance procedures should be performed more often.
MAINTENANCE CHART Each Use Engine oil check Every 3 Months/ 50 hrs. Every 6 Mo/ Every Year/ 100 Hrs 300 hrs.
Air Filter MAINTENANCE CAUTION The air cleaner element needs to be cleaned or replaced periodically (see chart for cleaning/replacement intervals). The air filter element will need to be cleaned more often if Mini Bike is ridden in muddy, wet, or dusty conditions. A clean air filter will help the Mini Bike run at peak performance allowing better gas mileage, more power and will protect the engine from the damaging effects of dirt entering the engine.
MAINTENANCE Spark Plug 1 This Mini Bike comes equipped with a LD- F7TC spark plug. To inspect the spark plug, remove the air filter cover and element to gain access. Remove spark plug cap (1) then remove the spark plug from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary. If plug shows excessive carbon, replace the plug. CAUTION Dirt can damage the engine if it enters the spark plug hole.
MAINTENANCE Engine Oil ! The proper amount and grade of engine oil will have a great impact on the life of the engine. Checking the oil daily and changing the oil as listed in the maintenance schedule is the most important maintenance procedure for the engine. WARNING New and used oil can be hazardous Children and pets can be harmed by swallowing new or used oil. Continuous contact with used engine oil has been found to cause skin cancer in laboratory animals Checking the engine oil 1.
MAINTENANCE Idle speed adjustment The idle speed should be set at 1700 ± 150 RPMs To adjust the idle speed: 1. locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 10 minutes 3. With the engine running, turn the idle adjustment screw in or out at small increments until the correct idle is achieved. Note: A service center can perform this adjustment . A diagnostic tachometer is required for this adjustment.
Brakes MAINTENANCE Brake Lever Adjustment 2.0 - 4.0mm (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. 1 To adjust brake lever free play: 1. Loosen the Jam nut (2) on the brake cable. 2. Turn the adjuster nut (3) until the correct amount of free-play is achieved.
Chain MAINTENANCE Chain lubrication Chain and Sprocket Inspection Lubricating the chain before each ride will help to ensure maximum life of the chain and sprockets. Inspect the drive chain for wear, rust, bound links, proper lubrication and proper tension. Instructions for cleaning and chain lubrication: If the drive chain has a problem correct or replace. Contact a service center for chain replacement. 1. Clean chain with a chain cleaner. 2. Lubricate chain with chain lube.
MAINTENANCE Centrifugal Clutch Cleaning and lubrication Shut off engine and allow to cool before performing maintenance and inspection on the centrifugal clutch. To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below 1 1. Make sure engine is not running and that the engine and clutch has had time to cool. 2. Remove clutch cover (1). 3.
Tires MAINTENANCE Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. 3. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. Always check the tire pressure before each ride.
Storage If the Mini Bike is left unused for an extended period of time proper storage maintenance is required. 1 1. Wash Mini Bike thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering the engine and/or components. 2. Drain carburetor by placing fuel 2 valve (1) to the off (right) position and opening the drain screw (2).
Washing the Mini Bike 1. Wash mud and dirt off Mini Bike with low pressure water from a hose. Do not use high pressure nozzles, this could allow water to enter the engine causing damage. 2. Wash Mini Bike using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the surfaces. 1 Note: Be careful not to allow water to enter the muffler outlet, air filter intake, brake cable, throttle cable or switches. Transporting 1.
TROUBLESHOOTING Trouble Engine will not start Possible cause • • Low fuel Stale or contaminated fuel. • • • • • Fuel valve is in the “OFF” position Loose spark plug Spark plug fouled or defective. Spark plug gap is incorrect Spark plug cap is not attached Choke is not in the “ON “ (left) position for starting a cold engine.
SPECIFICATIONS Engine Braking Displacement 196cc Starting Recoil Cord Spark Plug Typ LD - F7TC Cooling Air cooled Ignition Type T.C.I Cylinder head config. OHV Number of Cylinder Single Combustion Cycle 4-stroke Bore and Stroke 68x54mm Compression Ratio 8.5:1 Carburetor HUAYI P19 Rated Power 6.5hp @ 3600rpm RatedTorque 11Nm @ 2500rpm Idle Speed 1700 ± 150 rpm Top Speed 16mph(25.
FRAME AND ENGINE NUMBER LOCATION VIN # The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Mini Bike. Locate the numbers and list the numbers below for reference. The 17 digit Vehicle Identification Number (VIN) is located on the vertical tube on the neck of the mini bike Vehicle Identification Number ENGINE # The engine number is located on the left, bottom front portion of he Mini Bike Engine.
Chongqing Huansong Industries (Group) Co. Ltd. U.S.A. EPA Emissions Limited Warranty This All Terrain Vehicle emissions limited warranty is in addition to the Coleman Powersports standard limited warranty for All Terrain Vehicles. Chongqing Huansong Industries (Group) Co. Ltd. Warrants that this vehicle is: 1. Designed, built, and equipped to conform at the time of initial sale with the requirements of 40 CFR 1051 and 2.
All implied warranties including but not limited to any implied warranties of merchantability and fitness for a particular purpose are limited in duration to the warranty period described herein. Chongqing Huansong disclaims all express warranties not stated in this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.
POWERSPORTS 888)-405-8725 Coleman Powersports 1775 E. University Dr. Tempe, AZ. 85281 www.colemanpowered.
