Installation and Operation Manual VMH 30/36 SD Series Inverter Single Zone Ductless Mini-Split 517.787.2100 • www.marsdelivers.com • www.heatcontroller.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Table of Contents Installation Manual 0 Safety Precautions ................................... 4 1 Accessories .................................................. 6 2 Installation Summary - Indoor Unit 3 Unit Parts ....... 8 .................................................. 10 4 Indoor Unit Installation ......... 11 1. Select installation location ......................... 2.
Installation Manual - VMH 30/36 SD Series Installation and Operation Manual - VMH 30/36 SD Series 6 Refrigerant Piping Connection ........ 25 A. Note on Pipe Length ............................................................. B. Connection Instructions –Refrigerant Piping ............... 1. Cut pipe ............................................................................... 2. Remove burrs ..................................................................... 3. Flare pipe ends .....................
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Safety Precautions Read Safety Precautions Before Installation Incorrect installation due to ignoring instructions can cause serious damage or injury. The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION. This symbol indicates that ignoring instructions may cause death or serious injury.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series WARNING 6. For all electrical work, follow all local and national wiring standards, regulations, and the Installation Manual. You must use an independent circuit and single outlet to supply power. Do not connect other appliances to the same outlet. Insufficient electrical capacity or defects in electrical work can cause electrical shock or fire. 7. For all electrical work, use the specified cables.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 1 Accessories The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or cause the equipment to fail. Name Shape Quantity Mounting plate 1 Clip anchor 5 Mounting plate fixing screw ST3.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Shape Name Quantity INVERTER SPLIT-TYPE ROOM AIR CONDITIONER Owner’s Manual Aurora Series All Model Numbers 1 Owner’s manual CS78421-548-754 IMPORTANT NOTE: Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference.
Installation and Operation Manual - VMH 30/36 SD Series Installation Overview 2 Installation Summary - Indoor Unit 1 2 15cm (5.9in) 12cm (4.75in) 12cm (4.75in) 2.3m (90.
Installation and Operation Manual - VMH 30/36 SD Series 6 7 L Connect Piping (Page 25) Installation Overview 5 N S Connect Wiring (Page 17) Prepare Drain Hose (Page 14) 8 Wrap Piping and Cable (Page 18) 9 STEP 8 Mount Indoor Unit (Page 18) 9 Page 9
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 3 Unit Parts Installation Overview Wall Mounting Plate Front Panel Power Cable (Some Units) Louver Drainage Pipe Functional Filter (On Front of Main Filter - Some Units) Signal Cable Refrigerant Piping Remote Control (Some Units) Remote Holder Outdoor Unit Power Cable (Some Units) Fig. 2.1 NOTE ON ILLUSTRATIONS Illustrations in this manual are for explanatory purposes.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 4 Indoor Unit Installation Indoor Unit Installation Installation Instructions – Indoor Unit DO NOT install unit in the following locations: Near any source of heat, steam, or combustible gas PRIOR TO INSTALLATION Near flammable items such as curtains or clothing Before installing the indoor unit, refer to the label on the product box to make sure that the model number of the indoor unit matches the mode
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Refer to the following diagram to ensure proper distance from walls and ceiling: 15cm (5.9in) or more Indoor Unit Installation 12cm (4.75in) or more 12cm (4.75in) or more Fig. 3.1 2.3m (90.55in) or more Step 2: Attach mounting plate to wall Step 3: Drill wall hole for connective piping The mounting plate is the device on which you will mount the indoor unit.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series W all Outdoor 5-7m m (0.2-0.3in) Indoor • Width of indoor unit relative to plate • Height of indoor unit relative to plate • Recommended position of wall hole (both to the left and right of mounting plate) • Relative distances between screw holes 280mm(11in) 36.5mm(1.4in) 429mm(16.88in) 110mm (4.3in) Indoor unit 140mm outline (5.5in) Left rear wall hole 65mm (2.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Step 4: Prepare refrigerant piping The refrigerant piping is inside an insulating sleeve attached to the back of the unit. You must prepare the piping before passing it through the hole in the wall. Refer to the Refrigerant Piping Connection section of this manual for detailed instructions on pipe flaring and flare torque requirements, technique, etc. Indoor Unit Installation 1.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Step 5: Connect drain hose PLUG THE UNUSED DRAIN HOLE By default, the drain hose is attached to the lefthand side of unit (when you’re facing the back of the unit). However, it can also be attached to the right-hand side. To prevent unwanted leaks you must plug the unused drain hole with the rubber plug provided. 1.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series BEFORE PERFORMING ELECTRICAL WORK, READ THESE REGULATIONS 1. All wiring must comply with local and national electrical codes, and must be installed by a licensed electrician. 2. All electrical connections must be made according to the Electrical Connection Diagram located on the panels of the indoor and outdoor units. 3. If there is a serious safety issue with the power supply, stop work immediately.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Step 6: Connect signal cable TAKE NOTE OF FUSE SPECIFICATIONS The signal cable enables communication between the indoor and outdoor units. You must first choose the right cable size before preparing it for connection. The air conditioner’s circuit board (PCB) is designed with a fuse to provide overcurrent protection. The specifications of the fuse are printed on the circuit board, such as: T3.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 6. Feed the signal wire through this slot, from the back of the unit to the front. 7. Facing the front of the unit, match the wire colors with the labels on the terminal block, connect the u-lug and and firmly screw each wire to its corresponding terminal. Indoor Unit Installation DO NOT MIX UP LIVE AND NULL WIRES This is dangerous, and can cause the air conditioning unit to malfunction. 9.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series If refrigerant piping is already embedded in the wall, do the following: 1. Hook the top of the indoor unit on the upper hook of the mounting plate. 2. Use a bracket or wedge to prop up the unit, giving you enough room to connect the refrigerant piping, signal cable, and drain hose. Refer to Fig. 3.13 for an example. 3.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 5 Outdoor Unit Installation 6 0 cm ( 2 4 i n ) a b o ve Outdoor Unit Installation Installation Instructions – Outdoor Unit Step 1: Select installation location Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series SPECIAL CONSIDERATIONS FOR EXTREME WEATHER If the drain joint comes with a rubber seal (see Fig. 4.4 - A), do the following: If the unit is exposed to heavy wind: 1. Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit. Install unit so that air outlet fan is at a 90° angle to the direction of the wind.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Step 3: Anchor outdoor unit The outdoor unit can be anchored to the ground or to a wall-mounted bracket. W A UNIT MOUNTING DIMENSIONS B Air inlet D W Air outlet Fig. 4.5 A Mounting Dimensions Air inlet Outdoor Unit Dimensions (mm/in) Distance A (mm/in) WxHxD Distance B (mm/in) (18.10”) 460 (27.5”x21.6”x10.62”) 700x550x270 (17.7”) 450 (30.7”x21.25”x9.85”) 780x540x250 (21.6”) 549 (10.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series If you will install the unit on a wall-mounted bracket, do the following: CAUTION Before installing a wall-mounted unit, make sure that the wall is made of solid brick, concrete, or of similarly strong material. The wall must be able to support at least four times the weight of the unit. 1. Mark the position of bracket holes based on dimensions in the Unit Mounting Dimensions chart. 2.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series PA Y ATTENTION TO LIVE WIRE WARNING While crimping wires, make sure you clearly distinguish the Live (“L”) Wire from other wires. BEFORE PERFORMING ANY ELECTRICAL OR WIRING WORK, TURN OFF THE MAIN POWER TO THE SYSTEM. WARNING 1. Prepare the cable for connection: USE THE RIGHT CABLE • Indoor Power Cable (if applicable): H05VV-F or H05V2V2-F • Outdoor Power Cable: H07RN-F • Signal Cable: H07RN-F 2.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 6 Refrigerant Piping Connection The length of refrigerant piping will affect the performance and energy efficiency of the unit. Nominal efficiency is tested on units with a pipe length of 5 meters (16.5ft). Refer to the table below for specifications on the maximum length and drop height of piping.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series DO NOT DEFORM PIPE WHILE CUTTING Flare nut Be extra careful not to damage, dent, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit. Copper pipe Step 2: Remove burrs Burrs can affect the air-tight seal of refrigerant piping connection. They must be completely removed. Fig. 5.3 1. Hold the pipe at a downward angle to prevent burrs from falling into the pipe.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 6. Place flaring tool onto the form. 7. Turn the handle of the flaring tool clockwise until the pipe is fully flared. 8. Remove the flaring tool and flare form, then inspect the end of the pipe for cracks and flaring is even. Instructions for Connecting Piping to Indoor Unit 1. Align the center of the two pipes that you will connect. See Fig. 5.7.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Instructions for Connecting Piping to Outdoor Unit USE SPANNER TO GRIP MAIN BODY OF VALVE 1. Unscrew the cover from the packed valve on the side of the outdoor unit. (See Fig. 5.9 ) Torque from tightening the flare nut can snap off other parts of valve. Valve cover Fig. 5.9 2. Remove protective caps from ends of valves. 3.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 7 Air Evacuation MC Preparations and Precautions Air and foreign matter in the refrigerant circuit can cause abnormal rises in pressure, which can damage the air conditioner, reduce its efficiency, and cause injury. Use a vacuum pump and manifold gauge to evacuate the refrigerant circuit, removing any non-condensable gas and moisture from the system.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 3. Open the Low Pressure side of the manifold gauge. Keep the High Pressure side closed. 4. Turn on the vacuum pump to evacuate the system. 5. Run the vacuum pump for at least 15 minutes, or until the Compound Meter reads -29" Mercury (750 micron). 6. Close the Low Pressure side of the manifold gauge, and turn off the vacuum pump. 7.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series Electrical and Gas Leak Checks Electrical Safety Checks After installation, confirm that all electrical wiring is installed in accordance with local and national regulations, and according to the Installation Manual. BEFORE TEST RUN Check Grounding Work Measure grounding resistance by visual detection and with grounding resistance tester. Grounding resistance must be less than 4.
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series 9 Test Run Before Test Run List of Checks to Perform No electrical leakage Perform test run after you have completed the following steps: • • • Unit is properly grounded Electrical Safety Checks– Confirm that the unit’s electrical system is safe and operating properly All electrical terminals properly covered Gas Leak Checks –Check all flare nut connections and confirm that the system is not leaking
Installation and Operation Manual - VMH 30/36 SD Series Installation Manual - VMH 30/36 SD Series DOUBLE-CHECK PIPE CONNECTIONS During operation, the pressure of the refrigerant circuit will increase. This may reveal leaks that were not present during your initial leak check. Take time during the Test Run to double-check that all refrigerant pipe connection points do not have leaks. Refer to Gas Leak Check section for instructions. Manual control button 5.
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