Operator’s Manual HP54 Pellet Stove WARNING PLEASE READ THIS ENTIRE MANUAL DO NOT DISCARD! BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH CAUTION CAUTION IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED.
Operator’s Manual HP54 Pellet Stove WARNING PLEASE READ THIS ENTIRE MANUAL BEFORE INSTAL-LATION AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICIN ITY OF THIS OR ANY OTHER APPLIANCE. DO NOT OVERFIRE - IF ANY EXTERNAL PART STARTS TO GLOW, YOU ARE OVERFIRING. REDUCE FEED RATE. OVERFIRING WILL VOID THE WARRANTY.
Operator’s Manual HP54 Pellet Stove WARNINGS AND SAFETY PRECAUTIONS OWNER’S RESPONSIBILITY Accurate assembly and safe and effective use of the stove is the owners responsibility. Read and follow all safety instructions. Carefully follow all assembly instructions. Maintain the stove according to directions and schedule included in this operators manual.
Operator’s Manual HP54 Pellet Stove WARNING WARNING INDICATES A SERIOUS INJURY OR FATALITY COULD RESULT IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED. • Read this entire manual before you install and use your new pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death. • Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid contact to skin and/or clothing.
Operator’s Manual HP54 Pellet Stove CAUTION ALL APPLICABLE BUILDING CODES FOR YOUR LOCATION MUST BE FOLLOWED. IN AREAS WHERE BUILDING CODES REQUIRE ADDITIONAL STEPS TO THE INSTALLATION OF THIS PRODUCT NOT INCLUDED IN THIS MANUAL, THE BUILDING CODES WILL TAKE PRECEDENT AND MUST BE FOLLOWED. CONTACT YOUR LOCAL BUILDING INSPECTOR TO OBTAIN ANY NECESSARY PERMITS OR INSPECTION GUIDELINES BEFORE INSTALLING THE PRODUCT.
Operator’s Manual HP54 Pellet Stove TABLE OF CONTENTS WARNINGS & SAFETY PRECAUTIONS ........................................................................................ 2-5 INTRODUCTION ................................................................................................................................. 7 Burning Pellet Fuel ...............................................................................................................................7 Automatic Safety Features .............
Operator’s Manual HP54 Pellet Stove INTRODUCTION Congratulations on your investment in quality. Thank you for your purchase on a comfortbilt stove from S.M.G, Inc. The HP54 comply with the ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482. U.S. ENVIRONMENTAL PROTECTION AGENCY Certified to comply with 2020 particulate emission standards using pellet fuel. We have worked to ensure that this pellet stove meets the highest standards for usability and durability.
Operator’s Manual HP54 Pellet Stove AUTOMATIC SAFETY FEATURES POWER OUTAGE During a power outage, the stove will shut down safely. SPECIFICATIONS Model Number HP54 Do not open the main door or ash door. During a BTU/hour output (1) 15.425Btu/hr~47.000 Btu/hr(2) power failure the exhaust fan will not run. Keeping the doors sealed will allow the exhaust vent to draft out naturally. When the power is restored, the stove will not restart.
Operator’s Manual HP54 Pellet Stove INSTALLATION It is recommended the stove be installed and serviced by authorized professionals. Proper installation of this stove is necessary for safe and efficient operation. Installing this product improperly may result in a house fire and personal injury. All applicable building codes for your location must be followed.
Operator’s Manual HP54 Pellet Stove CLEARANCES TO COMBUSTIBLES NOTE: These are minimum clearances to combustible walls . NOTE: When interior vent is installed vertically, the clearance to the back wall is determined by the vent size used. Install vent at clearance specified by the vent manufacturer. Take into consideration any upward turning elbows or tees.
Operator’s Manual HP54 Pellet Stove VENTING Before venting, consult vent manufacturer’s specifications and recommendations for all venting installations. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. TYPE OF VENT The pellet venting pipe (also known as L vent) is constructed of two layers with air space between the layers.
Operator’s Manual HP54 Pellet Stove PREFERRED PELLET VENT TERMINATION CLEARANCE ●The stove vent must terminate on the outside of the building. Horizontal terminations must extend a minimum of 12” from the wall. Vertical terminations must protrude a minimum 24” from the roof surface. In addition, all clearances listed below must be met. SEE FIGURE 7 ●Must have an approved cap (to prevent water from entering) or a 45°downturn with rodent screen.
Operator’s Manual HP54 Pellet Stove Venting the Pellet Stove: ●Do not install flue damper in the exhaust venting system of this unit ●Use an approved wall thimble when passing the vent through walls. Use a ceiling support/fire stop spacer when passing the vent through ceilings (make sure to maintain clearance to any combustibles.) ●if using more than one tee and 180°of elbows, you must use 4“ venting pipes.
Operator’s Manual HP54 Pellet Stove OUTSIDE AIR CONNECTION The efficiency of ComfortBilt pellet stoves can be impacted by the temperature of the air supplied to the burn pot, and the temperature of the air that is drawn past the heat exchanger to WARNING DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM. DO NOT INSTALL IN A SLEEPING ROOM. heat the room. When exterior air supplied to the burn pot is extremely cold, slightly more energy is needed to burn pellets at optimum temperatures.
Operator’s Manual HP54 Pellet Stove SIMPLE STOVE VENTILATION EXAMPLES ~ 15 ~
Operator’s Manual HP54 Pellet Stove COMPLEX STOVE VENTILATION EXAMPLES INTERIOR VERTICAL INSTALLATION Figure 12: ~ 16 ~ Interior Vertical Installation
Operator’s Manual HP54 Pellet Stove CLASS A CHIMNEY RETROFIT Figure 13: ~ 17 ~ Class A Chimney Retrofit
Operator’s Manual HP54 Pellet Stove MASONRY FIREPLACE HEARTH STOVE Figure 14: ~ 18 ~ Masonry Fireplace Hearth Stove
Operator’s Manual HP54 Pellet Stove ZERO-CLEARANCE (METAL) FIREPLACE HEARTH STOVE Figure 15: Zero-Clearance (Metal) Fireplace Hearth Stove ~ 19 ~
Operator’s Manual HP54 Pellet Stove FREESTANDING MASONRY CHIMNEY Figure 16: ~ 20 ~ Freestanding Masonry Chimney
Operator’s Manual HP54 Pellet Stove BECOMING FAMILIAR WITH YOUR CONTROLLER Figure 17: Control pad key CONTROLLER BUTTONS (SEE FIGURE 17) 1.Infrared Receiver: Receives signal from remote control. (Available separately) 2.Power Indicator - Illuminates when the main power switch is on. 3. Key combination indicator: - Illuminates if key combination is active. Press the key 7, the light will be on. Press again , the light will be off. 4.On/Of Button - Starts and stops operation of stove. 5.
Operator’s Manual HP54 Pellet Stove MAIN OPERATION CONTROLLER SCREEN DISPLAY (Figure 19) Figure 19 1.Mode: : Displays operation mode: Manual, Temp, Weekly, and Thermostat. 2.Work Stage: Displays operational stage in which the stove is currently operating (i.e. ignite, heating, fire off, standby, stop). 3. Call To Temperature: In temp or weekly mode, shows the current set temperature. 4. Current level : Show the current set level. In manual mode, you can set it.
Operator’s Manual HP54 Pellet Stove PRE-OPERATION Once the stove has been properly installed and plugged into a grounded surge protector you are ready to begin operation. MOUNTING YOUR CONTROLLER Mount the controller and the controller bracket to top and back of your stove using the hardware that accompanied the controller SEE FIGURE 18 ON PAGE 21 PRIOR TO STARTING Turn on the main power switch located on the back of the stove.
Operator’s Manual HP54 Pellet Stove OPERATION After you have chosen the mode in which to operate your stove, press the ON/OFF button to start the stove ignite cycle START UP When the stove turns on, the on/off state indicator change to on, and “Ignite” will also appear on the screen(2 in Figure 19 ). The pellets start to fall into burn pot. Within three to five minutes of the auger feeding pellets, a fire should ignite.
Operator’s Manual HP54 Pellet Stove SETTING DATA ON YOUR CONTROLLER Press and hold the ENTER button. This will take you to the “Set Data” screen.(Figure 23) Set Data → 1: General 2: Set Weekly 3: Set Combustion 4: Set Ash Cleaning Cycle 5: Set ECO 6: Diagnosis 7: Safe mode 8: Information 9: Set Blower buttons to choose the appropriate time. Press ENTER to select the correct hour, and then press ENTER a second time to begin setting the minutes.
Operator’s Manual HP54 Pellet Stove If you wish to erase a scheduled time, use your ENTER key to highlight Yes on the screen for that scheduled time. Select “No” using your SCROLL UP OR SCROLL DOWN key. With“No” highlighted, press ENTER to erase the data. 6. To set another time for that particular day, press SCROLL DOWN and continue by repeating steps 2-5 as appropriate. NOTE: You must set your times in chronological order.
Operator’s Manual HP54 Pellet Stove Increasing the exhaust voltage, and thereby increasing the amount of air in the burn pot, will also assist in burning lowerquality fuels that may otherwise cause unwanted buildup. NOTE: Be sure to visually watch the burn rate if the combustion voltage is decreased, as to not cause pot overloading. Exhaust voltage should ONLY be adjusted to get the optimum performance out of the fuel you are burning. 4) Move to “Blower voltage ”, set the Correct value.
Operator’s Manual HP54 Pellet Stove temp sensor. (Temperature is in Celsius) Room T: Indicates temperature being read by room temp sensor. In the diagnostic mode, you will have the ability to test certain components of your stove to see if they are properly working. By using the ENTER button, you can highlight “Fire,” “Exhaust,” “Blower,” or “Feeder”.
Operator’s Manual HP54 Pellet Stove SET Blower Action to be taken Select the “set Blower”, and press enter. This will take you Display at the stove into the “Set Blower” screen. SEE FIGURE 36. Lost connect Check if the plug of data cable is loose Ignite failure 1.Check if Pellet fall into burnpot 2.check if ignitor work properly 3.
Operator’s Manual HP54 Pellet Stove MAINTENANCE NORMAL CARE AND MAINTENANCE Due to differences in fuel, stove cleaning intervals will vary. The cleaner the stove is, the more efficiently it will burn. CLEANING THE FIREPOT Remove and clean the burnpot/firepot daily. Make sure all holes in the burn pot are unobstructed. Use a small metal pick or drill bit to keep these holes clean. SEE FIGURE 46 FIREPOT REMAINS Every time the hopper is filled with fuel, the firepot should be emptied.
Operator’s Manual HP54 Pellet Stove SOOT AND FLY ASH The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system.
Operator’s Manual HP54 Pellet Stove WEEKLY MAINTENANCE In addition to daily maintenance tasks, use an ash vacuum to clean the inside of the firebox. Remove the firepot from the pot holder and vacuum beneath. Be sure to remove any ash from the incoming ignitor tube. SEE FIGURE 51 MONTHLY MAINTENANCE In addition to daily and weekly maintenance tasks, the lower exhaust housing cover plate should be removed and vacuumed thoroughly.
Operator’s Manual HP54 Pellet Stove TROUBLESHOOTING & REPAIR We build quality and durability into the design of our products; but no amount of careful design by us, and careful maintenance by you, can guarantee a repair-free life for your stove. Most repairs will be minor, and easily fixed by following the suggestions in the troubleshooting guide in this section. The guide will help you pinpoint the causes of common problems and identify remedies.
Operator’s Manual HP54 Pellet Stove TROUBLESHOOTING GUIDE Unplug stove before performing any maintenance. NEVER TEST OR CHECK ELECTRICAL COMPONENTS UNLESS STOVE IS UNPLUGGED FROM POWER SUPPLY WARNING NEVER SERVICE OR TOUCH THE FEED AUGER WITH THE STOVE PLUGGED IN. NEGATIVE PRESSURE IN A HOME IS A SERIOUS ISSUE. IF THERE IS A PROBLEM, THE STOVE SHOULD BE INSTALLED WITH A FRESH AIR KIT (NOT INCLUDED). PROBLEM CAUSE SOLUTION Fault light comes on Fire goes out Control reads out of fuel, check burn pot.
Operator’s Manual HP54 Pellet Stove PROBLEM CAUSE SOLUTION Fuel not feeding, no hopper lid signal on control Hopper lid is open Close hopper door. Enter the diagnostic area on the Hopper lid switch not functioning controller; circle next to “limit” should be highlighted correctly when the hopper lid is closed. The circle will be unshaded if the hopper lid is opened. Check hopper door seal. Replace hopper safety switch if not operating properly.
Operator’s Manual HP54 Pellet Stove WARRANTY This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of SMG. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.