MPAC-18 OPERATING AND SERVICE MANUAL Copyright 2004 Computer Dynamics, Inc. 864-627-8800 7640 Pelham Road Greenville, SC 29615 Page 1 Copyright March 2003, Computer Dynamics, Inc.
TRADEMARKS HiQColor™ and TMED™ are trademarks of Intel Corporation (formerly Chips and Technologies, Inc.) IBM®, Enhanced Graphics Adapter™ and Video Graphics Adapter™ are trademarks of International Business Machines Corporation. IEEE is a trademark of The Institute Of Electrical And Electronic Engineers, Inc. MS-DOS™, Windows™, WindowsCE™, Win95™, Win98™, WinNT™ and Win2000™ are trademarks of Microsoft Corporation.
REVISION HISTORY REV DATE BY DESCRIPTION A-01 3/13/03 R.T. Harrelson Preliminary Release A-02 4/03/03 R.T. Harrelson Preliminary Release A-03 4/21/03 R.T. Harrelson Preliminary Release A-04 4/23/03 R.T. Harrelson Preliminary Release A-05 4/30/03 R.T. Harrelson Preliminary Release A-06 5/16/03 R.T. Harrelson Preliminary Release A-07 5/16/03 R.T. Harrelson Preliminary Release A-08 5/24/2004 Allen Gaulden 10Base2 Option Page 3 Copyright March 2003, Computer Dynamics, Inc.
TABLE OF CONTENTS INTRODUCTION ........................................................................................ 6 INTERCHANGEABLE TERMS .................................................................. 6 I/O FEATURES........................................................................................... 6 FEATURE SUMMARY ............................................................................... 8 INSTALLATION GUIDELINES...................................................................
TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Unit Specifcations .......................................................................32 Keyboard Jack .............................................................................36 Parallel (LPT-1) Jack ...................................................................36 Ethernet Jacks .............................................................................37 Power Jack................................................................
INTRODUCTION The DP027010 is a military computer designed primarily for use as a hardware workstation which runs on the Windows ® operating system. This military computer is a fully self-contained PC-compatible computer with a built-in flat screen display and resistive touch screen. The video is provided by a Chips and Technologies 65555 video processor on the PCI-FPCARD.
Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken.
Feature Summary When you purchase a DP027010, you receive: • Military computer with the operating system software installed.
Installation Guidelines General: This section provides general information needed to install the DP027010. The general guidelines provided include information pertinent to grounding, mounting, and minimum clearances. This computer system contains static sensitive devices. Proper static device handling procedures must be followed. There are no user-serviceable parts in this computer system. Opening or disassembly of the computer enclosure by persons not certified by CDI will void the warranty.
the computer, the computer is held level while the allen screws are installed through the bracket. Tighten the allen screws to 20-25 ft/lbs. Clearances: Airflow: Inlets and outlets must have at least 1 inch (25mm) around them and not be obstructed for adequate airflow to maintain the correct working temperature. In a military environment, the panel into which the unit is mounted should provide protection from dust. Cabling: All input/output (I/O) connections are via bottom access.
Power-up and Software Installation This section contains information you need to set up your DP027010 military computer’s operating system and network communications. Installation • Before you attempt to power up the system for the first time, inspect the unit for loose or damaged components. Applying power to a system with damaged components may cause additional damage.
Note Computer names must be less than or equal to ten characters to run some types of software. 12. Enter a Computer name. This name must be unique to other computers on the same network. Press ENTER. Note Your system has been set up to enable auto logon. Auto logon allows the system to boot into Windows without your having to use a keyboard to press CTL-ALT-DEL. 13. You will be prompted for a password.
Configuring the Military Computer to Run on a Microsoft Network Before configuring your new Display Station for a network, you should consult your network administrator. Duplicate TCP/IP addresses and duplicate computer names on the same network can cause network problems. 1. Click the Start Icon, then click Settings, and Control Panel. 2. In the Control panel window, double click the Network icon. The Network dialog box appears. 3. On the Identification tab, click Change.
4. To modify the TCP/IP properties, A. Go to the Protocols Tab, highlight TCP/IP protocol, and click Properties. Page 14 Copyright March 2003, Computer Dynamics, Inc.
B. In the Microsoft TCP/IP Properties, change the Address from 111.111.111.111 to a unique address and change the subnet mask from 255.0.0.0 to your subnet mask. If your network's IP addresses are controlled by a DHCP server, change the setting from Specify an IP address to Obtain an IP address from a DHCP Server. Note The factory setting for the IP is 111.111.111.111 and for the Subnet is 255.0.0.0. If necessary, consult your network engineer to select appropriate addresses.
5. To add other protocols such as NetBEUI, on the Protocols tab of the Network dialog box, click Add. A list of available protocols will appear. Choose the protocol you wish to install and click OK. The system may ask where the Windows Setup files are located. They are in the C:\I386\ directory. Note It is recommended that after the system accesses the original Windows install files, the Windows Service Pack be reinstalled to update any files that were added or overwritten. 6.
7. The network shares for the system have been left at their default administrative settings. To modify them, double click My Computer on the desktop, highlight C:, and view the drive's properties by clicking File, Properties. Select the Sharing tab. Page 17 Copyright March 2003, Computer Dynamics, Inc.
Installing Application Software The Windows operating system is loaded onto the military computer at manufacture. If it is necessary to reload software, follow the instructions in the documentation supplied with the software. Directory Structure The contents of the military computer hard drive, as shipped from CDI are listed below.
Circuit Breaker and ATX Switch The circuit breaker located on the bottom panel will trip at 10 Amps nominal. The ATX switch located on this panel will energize the system when depressed. The ATX switch will also shut the unit off if depressed for approximately 3 seconds, a momentary activation should have no effect on operation. Single Board Computer (SBC)P3/133 At the heart of the DP027010 is a P3/133 SBC with an 850 Mhz Intel Pentium III CPU.
BJ79 jacks. The I/O plate also includes a DB9 female jack for the keyboard and mouse connections. Two male DB9 jacks are present for serial communications these are COM 2 as an RS232 interface and COM 3, which is configurable as either RS232 or RS485 by the BIOS settings. An industry standard DB25 parallel port is also provided. Communication connectors are provided from the main CPU motherboard. Some of the CPU motherboard connectors are available on the Bottom Panel.
Printer Port LPT-1 A 25-pin D-type female printer port (LPT-1) connector is available on the bottom access panel. The port is labeled accordingly. The LPT-1 is a Multi-mode high performance parallel port with base address of 0X0100h-0X0FFCh, 11 IRQ and 4 DMA options. In standard mode it provides bi-directional SPP, in enhanced mode it is EPP V1.7 and EPP V1.9 compatible, and in high-speed mode is ECP, IEEE1284 compliant.
Networking Communications Your military computer has been configured with networking components that enable you to establish new networks or connect to existing networks easily. If you intend to use Microsoft NetBEUI, TCP/IP, or Direct Cable Connection, some minimal setup changes are required before you can use the system for network applications. In Windows systems, these settings are changed using the Network application in the Control Panel program group.
BIOS Settings It is normally not necessary to change the hardware configuration settings in the CMOS memory. If settings become corrupted, follow the procedures here to reload the factory configuration. 1. Power down the computer, connect a keyboard and turn on the power. Enter the Setup mode by pressing the F2 key when prompted during the computer power-up sequence. The main BIOS setup utility screen will appear offering several options for changing settings. 2. In the EXIT menu - Load BIOS defaults.8.
Diagnostics and Troubleshooting This section consists of “Self-Test Diagnostics,” “Troubleshooting,” and “Corrective Actions.” “Self-Test Diagnostics,” describes how to respond to errors that could be detected by the automatic self-test that is performed each time the DP027010 military computer powers up. “Troubleshooting” contains tables of symptoms, their possible causes, and recommended corrective actions.
Maintenance Cleaning: The touch screen should only be cleaned with Chemtronics (part # ES 1668) cleaner and a soft lint free cloth. The touch screen should be moistened with the cleaner, avoid rubbing the touch screen with a dry cloth. The touch screen can easily be scratched, it is very important to not to use excessive force or sharp objects. Inspections: Quarterly inspections are recommended to ensure that vent holes on the back of the enclosure are unobstructed.
Display Symptom Possible Causes Solution Characters are dim. Computer screen is in direct light. Change lighting. Display is blank (PWR indicator is lit). Screen temperature is outside operating range. If computer is in direct sunlight, move it and allow it to cool. Computer is set up for invalid video mode. Reboot. Select VGA Mode Screen saver is active. Touch the touch screen. Memory Symptom Possible Causes Solution Memory count during power-up self-test is incorrect.
Network Communications Symptom Conflicts on network. Possible Causes IP Address not unique. Solution Change the IP address to a unique address. (Contact your system administrator if this or other settings need to be changed.) Printing Symptom Possible Causes Solution Printer will not turn on. Cables not connected properly. Printer power cord not plugged in. Ensure that the cables are properly connected and that the power cord is connected to the electrical outlet. Printer will not print.
Figure 1. Front Plan View Figure 2. Bottom Plan View See the Appendix for I/O panel layout Page 28 Copyright March 2003, Computer Dynamics, Inc.
Figure 3. Side Plan View Figure 4. Top Plan View Page 29 Copyright March 2003, Computer Dynamics, Inc.
Figure 5. Back Plan View Page 30 Copyright March 2003, Computer Dynamics, Inc.
Figure 6. Installation Diagram Page 31 Copyright March 2003, Computer Dynamics, Inc.
Specifications Information presented here is based on standard product, for extreme environment requirements, contact your Computer Dynamics, Inc. Applications Engineer. Product may have to meet other agency requirements depending on application. Product may meet agencies requirements but not be officially approved by that agency under Computer Dynamics, Inc. Power Requirements 90 to 132VAC Single Phase Weight 46 lbs Physical Dimensions 19.11H x 24.07W x 11.
Vertical Connectors and Strapping Fields Single row connectors are numbered sequentially from top to bottom or one end to the other. Double row connectors are numbered with all even numbers on one side of the connector and all odd numbers on the other side. 1 3 5 7 9 2 4 6 8 10 1 2 3 4 5 Figure 7. Pin configuration The SBC-PIII provides an industry standard RJ-45 connector for 10 Mb/s and 100 Mb/s operation. It supports N-way auto-negotiation, full duplex flow control in compliance with IEEE 802.3x.
Appendix I/O: Page 34 Copyright March 2003, Computer Dynamics, Inc.
I/O Layout and Pinout Configuration Figure 8. I/O Panel. INSERT PICTURE AFTER FIRST BUILD Page 35 Copyright March 2003, Computer Dynamics, Inc.
Table 2 Keyboard Jack DB9 Mouse/Keyboard Assignment Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 GND Keyboard GND Keyboard +V Keyboard DAT Mouse CLK Keyboard CLK Mouse DAT Mouse GND Mouse +V Table 3 Parallel (LPT-1) Jack Pin Assignment 1 Strobe 2 Data Bit 0 3 Data Bit 1 4 Data Bit 2 5 Data Bit 3 6 Data Bit 4 7 Data Bit 5 8 Data Bit 6 9 Data Bit 7 Signal direction from computer Pin in/out in/out in/out 10 in/out in/out in/out in/out in/out in/out Assignment Acknowledge
Table 4 Ethernet Jacks Ethernet Assignment Direction Ethernet Assignment Direction Con 1 Con 2 Con 1 Con 2 Tx Rx Output Input Tx Rx Table 5 Power Jack Pin Function Pin A Pin B Pin C Pin D Pin E 120 V Gnd Rtn Table 6 USB Jack Pin Function 1 2 3 4 Shell +5V fused Port 2 Port 2 + Gnd Shield Page 37 Copyright March 2003, Computer Dynamics, Inc.
Table 7 Serial Jack, RS232 & RS485 RS485 Jack RS232 Jack DB9 Pin Assignment 1 DCD (Data Carrier Detect) RX (Receive Data) TX (Transmit Data) DTR (Data Terminal Ready) GND (Signal Ground) DSR (Data Set Ready) RTS (Request to Send) CTS (Clear to Send) RI (Ring Indicator) 2 3 4 5 6 7 8 9 RS-232C Name CF Direction BB In BA Out CD Out AB GND CC In CA Out CB In CE In DB9 Pin Assignment Direction In Page 38 Copyright March 2003, Computer Dynamics, Inc.
ADDITIONAL READING IBM PC Technical Reference, IBM Corp., 1983. - Complete reference to the PC. There are versions for both the PC/XT and PC/AT. Microprocessor and Peripheral Handbook Volume 1 - Microprocessor, Intel, 1989. This volume contains register definitions for the parts duplicated in the Intel 82443BX and 82371EB. The Programmer's PC Sourcebook, Thom Hogan, Microsoft Press, 1988. This volume contains many tables of useful information on the PC family.
COMPUTER DYNAMICS INCORPORATED 7640 Pelham Rd., Greenville, SC 29615 Phone: (864) 627-8800 DISCLAIMER CDI makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Further, CDI reserves the right to revise the prices or specifications and to make any changes from time to time in the contents hereof without obligation of CDI to notify any person of such revisions or changes.