HP ProLiant DL160 G6 Server Maintenance and Service Guide Part number 516315-005 Fifth edition June 2010
Legal notices © Copyright 2010 Hewlett-Packard Development Company, L.P. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Contents Customer self repair ............................................................................................................................. 5 Parts only warranty service .......................................................................................................................... 5 Illustrated parts catalog ....................................................................................................................... 16 Mechanical components / 2 or 4 3.
Rear panel components ...................................................................................................................... 104 System board components .................................................................................................................. 106 Jumpers............................................................................................................................................. 107 LED indicators ........................................................
Customer self repair HP products are designed with many Customer Self Repair (CSR) parts to minimize repair time and allow for greater flexibility in performing defective parts replacement. If during the diagnosis period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship that part directly to you for replacement. There are two categories of CSR parts: • Mandatory—Parts for which customer self repair is mandatory.
Réparation par le client (CSR) Les produits HP comportent de nombreuses pièces CSR (Customer Self Repair = réparation par le client) afin de minimiser les délais de réparation et faciliter le remplacement des pièces défectueuses. Si pendant la période de diagnostic, HP (ou ses partenaires ou mainteneurs agréés) détermine que la réparation peut être effectuée à l'aide d'une pièce CSR, HP vous l'envoie directement.
Riparazione da parte del cliente Per abbreviare i tempi di riparazione e garantire una maggiore flessibilità nella sostituzione di parti difettose, i prodotti HP sono realizzati con numerosi componenti che possono essere riparati direttamente dal cliente (CSR, Customer Self Repair). Se in fase di diagnostica HP (o un centro di servizi o di assistenza HP) identifica il guasto come riparabile mediante un ricambio CSR, HP lo spedirà direttamente al cliente per la sostituzione.
Customer self repair HP Produkte enthalten viele CSR-Teile (Customer Self Repair), um Reparaturzeiten zu minimieren und höhere Flexibilität beim Austausch defekter Bauteile zu ermöglichen. Wenn HP (oder ein HP Servicepartner) bei der Diagnose feststellt, dass das Produkt mithilfe eines CSR-Teils repariert werden kann, sendet Ihnen HP dieses Bauteil zum Austausch direkt zu. CSR-Teile werden in zwei Kategorien unterteilt: • Zwingend—Teile, für die das Customer Self Repair-Verfahren zwingend vorgegeben ist.
Reparaciones del propio cliente Los productos de HP incluyen muchos componentes que el propio usuario puede reemplazar (Customer Self Repair, CSR) para minimizar el tiempo de reparación y ofrecer una mayor flexibilidad a la hora de realizar sustituciones de componentes defectuosos.
Customer self repair Veel onderdelen in HP producten zijn door de klant zelf te repareren, waardoor de reparatieduur tot een minimum beperkt kan blijven en de flexibiliteit in het vervangen van defecte onderdelen groter is. Deze onderdelen worden CSR-onderdelen (Customer Self Repair) genoemd.
Reparo feito pelo cliente Os produtos da HP são projetados com muitas peças para reparo feito pelo cliente (CSR) de modo a minimizar o tempo de reparo e permitir maior flexibilidade na substituição de peças com defeito. Se, durante o período de diagnóstico, a HP (ou fornecedores/parceiros de serviço da HP) concluir que o reparo pode ser efetuado pelo uso de uma peça CSR, a peça de reposição será enviada diretamente ao cliente.
Customer self repair 12
Customer self repair 13
Customer self repair 14
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Illustrated parts catalog Mechanical components / 2 or 4 3.5” hot-plug HDD model Table 1 Mechanical Components Spare Parts List / 2 or 4 3.
Mechanical components / 4 3.5” HDD non-hotplug model Table 2 Mechanical Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description Spare Part Number Customer Self Repair 1 Air baffle 511806-001 Mandatory 2 Rail kit 573091-001 Mandatory 3 Hard drive cage (includes control panel) 532114-001 Mandatory 4 Hardware and Plastic Kit 536390-001 Mandatory 507262-001 Mandatory BRKT FIXED PSU G6 SCR, 6-32 X .157,T10 SCR TT, 6-32x.
Mechanical components / 8 2.5” HDD hot-plug model Table 3 Mechanical Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 Air baffle 511806-001 Mandatory 2 Power supply cage 532473-001 Mandatory 3 Rail kit 573091-001 Mandatory 4 Hard drive cage(includes control panel) 532480-001 Mandatory 5 Hardware and Plastic Kit 536390-001 Mandatory 507262-001 Mandatory BRKT FIXED PSU G6 SCR, 6-32 X .157,T10 SCR TT, 6-32x.
3No—Some HP parts are not designed for customer self repair. In order to satisfy the customer warranty, HP requires that an authorized service provider replace the part. These parts are identified as "No" in the Illustrated Parts Catalog. 1Mandatory: Obligatoire—Pièces pour lesquelles la réparation par le client est obligatoire. Si vous demandez à HP de remplacer ces pièces, les coûts de déplacement et main d'œuvre du service vous seront facturés.
3No: No—Algunos componentes no están diseñados para que puedan ser reparados por el usuario. Para que el usuario haga valer su garantía, HP pone como condición que un proveedor de servicios autorizado realice la sustitución de estos componentes. Dichos componentes se identifican con la palabra “No” en el catálogo ilustrado de componentes. 1Mandatory: Verplicht—Onderdelen waarvoor Customer Self Repair verplicht is.
Illustrated parts catalog 21
System components / 2 3.5” HDD hot-plug model Table 4 System Components Spare Parts List / 2 3.
Table 4 System Components Spare Parts List / 2 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 4GB 4Rx8 PC3-8500R-7 LP 501535-001 Mandatory DIMM, 8GB 2Rx4 PC3-8500R-7 519201-001 Mandatory DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001 Mandatory PROC,Xeon EP 2.93 GHz, 8M, 95W 506012-001 Optional PROC,Xeon EP 2.67 GHz, 8M, 95W 490070-001 Optional PROC,Xeon EP 2.
Table 4 System Components Spare Parts List / 2 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 300 GB 15,000 rpm 432146-001 Mandatory 400 GB 10,000 rpm 456896-001 Mandatory 450 GB 15,000 rpm 454274-001 Mandatory 750 GB 7,200 rpm 461288-001 Mandatory 1 TB 7,200 rpm 461289-001 Mandatory 160 GB 7,200 rpm, 1.5Gbps 353043-001 Mandatory 160 GB 7,200 rpm, 3.0Gbps 483095-001 Mandatory 250 GB 7,200 rpm, 1.5Gbps 353044-001 Mandatory 250 GB 7,200 rpm, 3.
System components / 4 3.5” HDD hot-plug model Table 5 System Components Spare Parts List / 4 3.
Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 4GB 4Rx8 PC3-8500R-7 LP 501535-001 Mandatory DIMM, 8GB 2Rx4 PC3-8500R-7 519201-001 Mandatory DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001 Mandatory PROC,Xeon EP 2.93 GHz, 8M, 95W 506012-001 Optional PROC,Xeon EP 2.67 GHz, 8M, 95W 490070-001 Optional PROC,Xeon EP 2.
Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 300 GB 15,000 rpm 432146-001 Mandatory 400 GB 10,000 rpm 456896-001 Mandatory 450 GB 15,000 rpm 454274-001 Mandatory 750 GB 7,200 rpm 461288-001 Mandatory 1 TB 7,200 rpm 461289-001 Mandatory 160 GB 7,200 rpm, 1.5Gbps 353043-001 Mandatory 160 GB 7,200 rpm, 3.0Gbps 483095-001 Mandatory 250 GB 7,200 rpm, 1.5Gbps 353044-001 Mandatory 250 GB 7,200 rpm, 3.
System components / 4 3.5” HDD non-hot-plug model Table 6 System Components Spare Parts List / 4 3.
Table 6 System Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 2GB 2Rx8 PC3-10600R-9 501533-001 Mandatory DIMM, 4GB 2Rx4 PC3-10600R-9 501534-001 Mandatory DIMM, 4GB 4Rx8 PC3-8500R-7 LP 501535-001 Mandatory DIMM, 8GB 2Rx4 PC3-8500R-7 519201-001 Mandatory DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001 Mandatory PROC,Xeon EP 2.
Table 6 System Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item 11 Description Spare Part Number Customer Self Repair 500 GB 7,200 rpm 404654-001 Mandatory 750 GB 7,200 rpm 463047-001 Mandatory System fans 519711-001 Mandatory System components / 8 2.5” HDD hot-plug model Table 7 System Components Spare Parts List / 8 2.
Table 7 System Components Spare Parts List / 8 2.
Table 7 System Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 8 Processor heat sinks 511803-001 Mandatory 9 Optical disc drive (optional) DRV,ODD, 9.5mm SATA DVD-ROM 481430-001 Mandatory DRV,ODD, 9.
2Optional: Facultatif—Pièces pour lesquelles la réparation par le client est facultative. Ces pièces sont également conçues pour permettre au client d'effectuer lui-même la réparation. Toutefois, si vous demandez à HP de remplacer ces pièces, l'intervention peut ou non vous être facturée, selon le type de garantie applicable à votre produit. 3No: Non—Certaines pièces HP ne sont pas conçues pour permettre au client d'effectuer lui-même la réparation.
2Optional: Optioneel—Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product. 3No: Nee—Sommige HP onderdelen zijn niet ontwikkeld voor reparatie door de klant.
• Operating system type and revision level Illustrated parts catalog 35
Removal and replacement procedures This chapter provides subassembly/module-level removal and replacement procedures for the HP ProLiant DL160 G6server. Review the specifications of a new component before installing it to make sure it is compatible with the server. When you integrate new components into the system, record its model and serial number, and any other pertinent information for future reference.
Pre-installation procedure Perform the steps below before you open the server or before you remove or replace any component. WARNING: Failure to properly turn off the server before you open the server or before your start installing and removing components may cause serious damage as well as bodily harm. 1. Turn off the server and all the peripherals connected to it. 2.
Server warnings and cautions Before installing a server, be sure that you understand the following warnings and cautions. WARNING: To reduce the risk of electric shock or damage to the equipment: • Do not disable the power cord grounding plug. The grounding plug is an important safety feature. • Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all times. • Unplug the power cord from the power supply to disconnect power to the equipment.
This symbol indicates the presence of a hot surface or hot component. If this surface is contacted, the potential for injury exists. WARNING: To reduce the risk of injury from a hot component, allow the surface to cool before touching. Weight in kg Weight in lb This symbol indicates that the component exceeds the recommended weight for one individual to handle safely.
3. Slide the cover toward the rear of the server and then lift the top cover to remove it from the chassis. Lift the top cover away from the chassis.
To reinstall the top cover: 1. Align the top cover to the chassis and then slide it towards the front panel to position it into place. 2. Once the cover is attached to the chassis, tighten the screw on the top cover with a T-10 wrench. Figure 2 Reinstalling the Top Cover Drives The server supports the following configurations: • 2 drive bays for 3.5-inch hard disk drives and 1 drive bay for an optical disc drive • 4 drive bays for 3.5-inch hard disk drives and 1 drive bay for an optical disc drive.
The next steps illustrate the removal of power cable from connector J51, 60, 64 and 82. 1. Squeeze on the top of the retaining latch attached to the cable end of the connector. 2. Grasp the cable end of the connector and pull it straight up. CAUTION: Always pull the connector—NEVER pull on the cable. Pulling on the cable could damage the cable and result in a failed power supply.
Table 9 Cable connections from the 500 W Non-hot-plug Power Supply Cable To Cable Designator Switching power supply System board 24-pin power connector P1 Switching power supply System board 8-pin power connector P2 Switching power supply System board 4-pin power connector P3 Switching Power Supply 4/8 HDD hot-plug Backplane power connector P7 Switching Power Supply Graph card power connector P4 Switching power supply Optical disc drive P5 Switching power supply 2 HDD hot-plug Backplan
Table 11 Drive Cable Connections / 2 3.5” Hot-plug HDD Model Cable To System Board Designator Mini SAS connector 2HDD backplane J11 SATA 5/SATA 6 connector Optical disc drive J57,J58 Table 12 Drive Cable Connections / 4 3.5” Hot-plug HDD Model Cable To System Board Designator Mini SAS connector 4HDD backplane J11 SATA 5/SATA 6 connector Optical disc drive J57,J58 Table 13 Drive Cable Connections / 4 3.
Drive bay configuration The server supports the following drive bays •2 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive •4 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive •8 drive bays for 2.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive. Figure 4 System Drive Bays / 2 3.5” Hot-plug HDD Model Item Description 1 9.5mm (0.37 in.) optical disk drive (optional) 2 3.5 in.
Figure 5 System Drive Bays / 4 3.5” HDD Hot-plug Model Item Description 1 9.5mm (0.37 in.) optical disc drive (optional) 2 3.5 in. hard disk drive bays (4) The HDD bays support both SATA and SAS drives. Figure 6 System Drive Bays / 4 3.5” HDD Non-hot-plug Model Item Description 1 9.5mm (0.37in.) optical disc drive (optional) 2 3.5 in. hard disk drive bays (4) The HDD bays can support SATA drives.
Figure 7 System Drive Bays / 8 2.5” Hot-plug HDD Model Item Description 1 9.5mm (0.37 in.) optical disk drive 2 2.5 in. hard disk drive bays (8) The HDD bays support both SATA and SAS drives. Optical disc drive bay The optical media device bay of the servers with 2HDDs and 4HDDs both support a 9.5 mm (0.37 in.) DVD ROM. The following procedure is an example using the server with 4HDD model. To remove the optical disk drive carrier: 1. Remove the top cover and then unplug the SATA and power cable.
3. Push the optical disk drive toward the front of the unit. 4. Pull the optical disk drive out of the chassis.
To remove the bezel blank: 1. Turn off the server and all the peripherals connected to it. 2. Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly. 3. Remove the unit from the rack and place on a flat surface. 4. Remove the top cover. 5. Pull the bezel blank out of the carrier. CAUTION: Do not discard the bezel blank. If the optical disk drive is removed in the future, you must reinstall the bezel blank to maintain proper system function.
To install the optical disk drive: 1. Slide the optical disk drive assembly into the chassis. Remove the top cover, fasten the screws and connect the SATA and power cables to their corresponding connectors on the optical disk drive. Figure 11 Installing the Optical disk drive 2.
Hard drives The drive bays on the front panel can accommodate up to two, four or eight hard drives. You can install either SAS hard drives or SATA hard drives in the server. For servers with 2 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 2, from left to right, when viewed from the front of the server. Figure 12 Hard Drive Configuration / 2 3.5” HDD Hot-plug Model Item Description 1-2 SAS/SATA hard drives 1-2 For servers with 4 3.
Item Description 1-4 SAS/SATA hard drives 1-4 Figure 14 Hard Drive Configuration / 4 3.5” HDD Non-hot-plug Model Item Description 1-4 SATA hard drives 1-4 For servers with 8 2.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 8, from top to bottom, left to right, when viewed from the front of the server. Figure 15 Hard Drive Configuration / 8 2.
Item Description 1-8 SAS/SATA hard drives 1-8 The hot-plug HDD for the servers with 2 3.5” HDDs and 4 3.5” HDDs and 8 2.5” HDDs share the same removal and replacement procedures. Here we take the server with 4 3.5” HDDs as an example for your reference. To remove the hot-plug hard drive: 1. Press the hard disk carrier button to release the ejector lever. 2. Use the HDD carrier latch to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage. 3.
Figure 16 Removing the Hot-plug Hard Drive Assembly To install the hot-plug hard drive: 1. Press the release tabs, and then pull the hard drive blank out of the chassis. Figure 17 Removing the Hot-plug Hard Drive Blank IMPORTANT: Do not discard the hard drive blank. If the drive is removed in the future, you must reinstall the hard drive blank to maintain proper system airflow. 2. Install a hard drive. a. Push the hard drive assembly into the drive bay until it stops. b.
Figure 18 Installing the Hot-plug Hard Drive Assembly To remove the non-hot-plug hard drive: 1. Disconnect the SATA and power cable. 2. Loosen the screw with the T-10/T-15 wrench provided. Figure 19 Loosening the Screw 3. Push the hard drive toward the front of the unit 4. Pull the hard drive assembly out of the drive bay.
Figure 20 Removing the Non-hot-plug Hard Drive Assembly To remove a non-hot-plug hard drive disk from the carrier: 1. Loosen the four screws on the carrier (two on each side). 2. Lift the hard drive from the carrier.
To install a non-hot-plug hard drive: 1. Put the non-hot-plug hard drive disk into the carrier. 2. Fasten the HDD to the carrier using the screws (two on each side). Figure 22 Installing the Non-hot-plug Hard Drive Disk into the Carrier To install a non-hot-plug hard drive into the server: 1. Remove the hard drive blank from the front of the system if installed. 2. Push the hard drive assembly into the drive bay until it stops.
3. Fasten the screw with the T-10/T-15 wrench provided to secure the hard drive to the chassis. 4. Connect the cabling from the power supply to the drive using the cables provided. Figure 24 Fastening the Screw SAS/SATA HDD backplane The following figures show the front and back side of the backplane.
Figure 26 SAS Backplane Connectors of Server with 4 HDD (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Figure 27 SATA Backplane Connectors of Server with 4 HDD (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Removal and replacement procedures 59
Figure 28 Backplane Connectors of Server with 8 HDD (component side) Item Description 1 LED indicators 2 Screw holes 3 Headers for hard drive Figure 29 SAS Backplane Connectors of Server with 2 HDD (solder side) Item Description 1 Power connector 2 PROG connector 3 I2C connector 4 Mini SAS connector Removal and replacement procedures 60
Figure 30 SAS Backplane Connectors of Server with 4 HDD (solder side) Item Description 1 Power connector 2 Mini SAS connector 3 PROG connector 4 I2C connector Figure 31 SATA Backplane Connectors of Server with 4 HDD (solder side) Item Description 1 Power connector 2 I2C connector 3 SGPIO connector Removal and replacement procedures 61
Item Description 4 SATA connectors Figure 32 Backplane Connectors of Server with 8 HDD (solder side) Item Description 1 PIC 2 PROG connector 2 Power connector 3 I2C connector 4 PIC 1 PROG connector 5 Mini SAS connectors WARNING: Ensure that the system is powered off and all power sources have been disconnected from the server. Voltages are present at various locations within the server whenever an AC power source is connected.
Figure 33 Removing the Hot-plug Hard Drive 2. Remove the top cover. 3. Remove all cables connected to the backplane. 4. Remove the hard drive cage. a. Loosen all screws that secure the hard drive cage to the chassis. b. Slide the hard drive cage out and then lift it up. Remove the hard drive cage from the chassis. Figure 34 Removing the Hard Drive Cage 5. Remove the backplane. a. Remove all cables—including optical disk drive cables. b.
Figure 35 Removing the Backplane To reinstall the backplane: 1. Orient the backplane so that the notches on the backplane align with the hook on the drive cage and then press the backplane down until it clicks into place. 2. Secure the backplane with three screws. Figure 36 Reinstalling the Backplane 3. Install all cables. System board configuration Processor HP ProLiant DL160 G6 Server supports quad core processors. If a single processor is installed, then use socket 1.
processor 2 fails, the system will be automatically booted from processor 1 and provide a processor failure message. The processor socket supports 2P Intel Xeon processor and 2P Intel Westmere processor with integrated memory controller. CAUTION: It is recommended to use processors of the same speeds or cache sizes to prevent possible server malfunction.
To remove the air baffle: 1. Gently rock the air baffle up. Take the air baffle out from the system board. Figure 38 Removing the Air Baffle 2. To remove the heat sink: 1. Loosen the two spring-loaded screws. 2. Lift the heat sink away from the system board. CAUTION: Place the heat sink down in an upright position with the thermal patch facing upward. Do not let the thermal patch touch the work surface.
CAUTION: Do not over-tighten the spring-loaded screws to prevent them from breaking off. A maximum torque of 6 inch-lb is set for each screw. Rotate the heat sink a few degrees to the left and right to break the bonding of the thermal grease compound before removing the heat sink from the processor. To remove the processor: 1. Unlock the load lever and lift it up. 2. Open the retention plate. 3. Grasp the processor by its edges and lift it out of its socket.
To apply the thermal grease compound: 1. Use a clean cloth dipped in rubbing alcohol to clean the contact surface on the heat sink and the new processor. Wipe the contact surfaces several times to make sure that no particles or dust contaminants are evident. 2. Apply the thermal grease compound to the integrated heat spreader on the processor in one of the following patterns to ensure even distribution. CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server.
Figure 42 Installing the Processor 1. Inserting the processor into the tool Figure 43 Inserting the Processor into the Tool 2. Align the processor installation tool to the socket and then install the processor.
3. Press down firmly until the processor installation tool clicks and separates from the processor, and then remove the processor installation tool. 4. Close the retention plate. 5. Lock the load lever. CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL160 G6 server. To install the heat sink: 1. Properly align the heat sink spring-loaded screws to the system board mounting holes. 2.
Figure 45 Installing the Heat Sink Assembly CAUTION: When installing two heat sinks, please keep the label on heat sink towards the T mark guide orientation on the system board. CAUTION: For proper cooling, do not operate the server without the top cover, air baffle, expansion slot covers, or blanks installed. For additional information, see the user guide. If hot-plug components are supported, minimize the amount of time the top cover is removed. To install the air baffle: 1.
Memory The system board has eighteen DIMM slots that support up to 144 GB maximum system memory (8 GB in each of the eighteen DIMM slots). You must adhere to the following guidelines when adding or replacing memory modules: • • • • For 2P system, both physical processors must be of the same type and speed. Use 800/1066/1333 MHz DDR3 RDIMM/UDIMM. Supported DIMM capacity: 2 GB, 4 GB and 8 GB.
Figure 47 DIMM Population Figure 48 DIMM Slots NOTE: Before installing the memory, remove the air baffle first. For a detailed procedure, see the ”Processor” section in this chapter. To remove the memory module: 1. Completely open the holding clips securing the memory module. 2. Gently pull the memory module upward to remove it from the slot.
Figure 49 Removing the Memory Module CAUTION: Place the memory module on a static-dissipating work surface or inside of an anti-static bag. To install the memory module: Align the notch on the bottom edge of the memory module with the keyed surface of the DIMM slot and then fully press the memory module into the slot until the holding clips snap back in place. Figure 50 Installing the Memory Module 1. CAUTION: The DIMM slots are structured to ensure proper installation.
DIMM identification IMPORTANT: This server does not support mixing RDIMMs and UDIMMs. Attempting to mix these two types causes the server to halt during BIOS initialization. The memory subsystem may be populated with either RDIMMs or UDIMMs, but mixing the two types is not supported. To determine DIMM characteristics, use the label attached to the DIMM and the following illustration and table.
PCI expansion card System board PCI expansion slot There are four PCI expansion slots on the system board.
Figure 53 PCIe x16 Riser Card Connector Location • Single-slot PCIe riser card (x16 link with x16 slot) Figure 54 PCIe x8 Riser Card Connector Location • Single-slot PCIe riser card (x4 link with x8 slot) PCI cage To remove the PCI cage: NOTE: Disconnect all cables connecting an existing expansion board to the system board. 1. Loosen the four screws that secure the PCI cage to the chassis. 2. Lift the PCI cage away from the system.
Figure 55 Removing the PCI Cage Installing PCIe riser card The system supports only two riser card at a time. Use only HP supported expansion boards that meet the following specifications: • Compliance ○ PCIe x16 ○ PCIe x8 • Form Factor ○ Full-Height/Full-Length ○ Low Profile NOTE: To use the PCIe x8 (LP) riser card (shown in Figure 57), a subassembly to the PCI cage must be installed.
To remove the PCIe riser card: 1. Loosen the two screws securing the riser card to the PCI cage. 2. Remove the riser card from the PCI cage. Figure 56 Removing the PCIe x16 Riser Card Figure 57 Removing the PCIe x8 Riser Card To install the PCIe riser card: 1. Align the screw holes on the riser card to the screw holes on the PCI cage. 2. Install and tighten the two screws that secure the riser card to the PCI cage.
Figure 58 Installing the PCIe x16 Riser Card Figure 59 Installing the PCIe x8 Riser Card Removal and replacement procedures 80
To install the PCI expansion board: 1. Remove the screw near the slot cover on the PCI cage. Figure 60 Removing the screw on the FH/FL PCI cage Figure 61 Removing the screw on the LP PCI cage 2. Remove the slot cover from the PCI cage. 3. Slide the expansion board into the slot, aligning the board with its matching connector. Firmly press the board to seat it properly on the slot. 4. Fasten the screw to secure it.
Figure 62 Installing the PCI Expansion Board Figure 63 Installing the Storage Card CAUTION: Do not discard the slot cover. If the expansion board is removed in the future, the slot cover must be reinstalled to maintain proper cooling. To reinstall the PCI cage: 1. Install the PCI expansion board into the PCI cage. a. Align the PCI expansion board with the open expansion slot. b. Press the PCI expansion board into the expansion slot on the riser card. 2.
Figure 64 Reinstalling the PCI Cage with PCI Expansion Board Figure 65 Reinstalling the PCI Cage with Storage Card 4. Connect the necessary cable(s) to the system board. Dedicated management port. (Optional) The server can support a dedicated management port. The dedicated management port is optional for the shipment. The following figure shows the dedicated management port location.
Figure 66 Dedicated management port Location To remove the Dedicated management port: 1. Remove the PCI cage assembly out of the chassis. Refer to the “PCI expansion card” section in this chapter for detailed procedures. 2. Loosen the screw. 3. Pull the dedicated management port upwards, and then remove the dedicated management port from the dedicated management port connector.
To reinstall the dedicated management port: 1. Remove the dedicated management port cover. Figure 68 Removing the Dedicated management Port Cover 2. Insert the spacer into the system board. Figure 69 Inserting the Spacer 3. Insert the dedicated management port into the dedicated management port connector. 4. Tighten the screw clockwise to secure the dedicated management port to the system board.
Figure 70 Reinstalling the Dedicated management port TPM Module (Optional) The server can support a TPM module. The TPM module is optional for the shipment. The following figure shows the TPM module location. Figure 71 TPM module Location To remove the Dedicated management port: 1.
Figure 72 Removing the security rivet 2. Remove the TPM card from system board. Figure 73 Removing the TPM card To reinstall the dedicated management port: 1. Install the TPM card.
Figure 74 Inserting the TPM card 2.
System battery The server uses nonvolatile memory that requires a system battery to retain system information when power is removed. This 3 V lithium coin cell battery is located on the system board. Figure 76 System Battery Location WARNING: Note the following reminders when replacing the system battery: • Replace the system battery with the same type as the system battery recommended by HP. Use of another system battery may present a risk of fire or explosion.
To insert the new battery, slide one edge of the replacement battery under the holder’s lip with the positive side up. Push the other edge down until the clamp snaps over the other edge of the battery. Figure 77 Replacing the System Battery 5. BBWC (Optional) This server can support a BBWC. The BBWC is optional for the shipment. Figure 78 BBWC Location To remove the BBWC assembly: 1. Push the tab that secures the BBWC assembly to the system board tray. 2.
Figure 79 Removing the BBWC Assembly To reinstall the BBWC: 1. Push the tab that secures the BBWC assembly to the system board tray. Align the locking tabs on the BBWC assembly to their holes on the tray. Press the BBWC assembly into the tray, and then push it along the direction of the arrow to lock the locking tabs. Figure 80 Reinstalling the BBWC Assembly 2. System board removal and replacement procedure To remove the system board: 1. Remove the top cover. 2.
Figure 81 Removing the System Board To reinstall the system board: 1. Align the system board I/O connectors to their openings and slide the system board into place. The screw holes on the tray should align with the system board. 2. Fasten the screws that secure the system board to the chassis.
Figure 83 Hot-plug Power Supply Unit (Optional) Removal and replacement procedures 93
To remove the hot-plug power supply: 1. Press the port wine colored tab. 2. Pull the hot-plug power supply out of the power supply bay Figure 84 Removing the Hot-plug Power Supply To reinstall the hot-plug power supply: 1. Align the hot-plug power supply cage connector with the open power supply bay and slide the power supply into the chassis. 2. Push it in until the locking tab is clicked.
Figure 86 Non-hot-plug Power Supply Unit WARNING: Take note of the following reminders to reduce the risk of personal injury from electric shock hazards and/or damage to the equipment. • Installation of power supply units should be referred to individuals who are qualified to service server systems and are trained to deal with equipment capability of generating hazardous energy levels. • DO not open the power supply unit. There are no serviceable parts inside it.
Figure 88 Removing the Non-hot-plug Power Supply To reinstall the non-hot-plug power supply: 1. Locate and push the power supply to the proper place in the chassis. 2. Fasten the power supply to the chassis using the screws as shown in the figure below. Figure 89 Reinstalling the Non-hot-plug Power Supply 3.
Figure 90 Fastening the Two Screws beneath the Chassis System fan The server has six system fans located on the center wall of the chassis. In order to provide appropriate cooling to the system and maintain the stability of system temperature, Two kinds of fan locations are applied for the system. The figures below identifies the system fans by their device number and shows their corresponding cable connections.
Device number Connector System Fan 4 J70 on the system board System Fan 5 J68 on the system board System Fan 6 J67 on the system board System fans 1 to 4 are for the memory modules and processors, while system fan 5 to 6 are for the PCI slots and system chipsets.
6. Squeeze the release tab on the system fan to release it from the chassis. 7. Lift the system fan away from the chassis. Figure 93 Removing the System Fan To reinstall the system fan: 1. Put the system fan cable through the system fan cage. 2. Hold the system fan and press the system fan into the system fan bracket. 3. Connect the system fan cable to its corresponding board connector.
Connectors, switches, and LEDs This chapter contains illustrations and tables identifying and describing the connectors, jumpers, switch, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL160 G6 server. Connectors and components Front panel components Figure 95 Front Panel Components / 2 3.
Item Description 12 NIC 2 activity LED 13 Hard disk drive (HDD) bays Figure 96 Front Panel Components / 4 3.5” HDD Hot-plug Model Item Description 1 Thumbscrews for rack mounting 2 Drive online/error LED 3 Drive activity LED 4 Optical disc drive (optional) 5 Serial number pull tab 6 Front panel USB 2.
Figure 97 Front Panel Components / 4 3.5” HDD Non-hot-plug Model Item Description 1 Thumbscrews for rack mounting 2 Optical disc drive (optional) 3 Serial number pull tab 4 Front panel USB 2.
Figure 98 Front Panel Components / 8 2.5” HDD Model Item Description 1 Thumbscrews for rack mounting 2 Drive online/error LED 3 Drive activity LED 4 Serial number pull tab 5 Optical disc drive 6 Front panel USB 2.
Rear panel components Figure 99 Rear Panel Components / Hot-plug Power Supply Model (Optional) Item Description 1 Power supply cable socket 2 Serial port 3 VGA port 4 GbE LAN port for NIC 2 5 Dedicated management port (optional) 6 Full-height/full-length PCI expansion card slot cover 7 T-10/T-15 wrench 8 Screws for PCI cage 9 Rear UID LED/switch 10 GbE LAN port for NIC 1 11 Rear panel 2.
Figure 100 Rear Panel Components / Non-hot-plug Power Supply Model Item Description 1 Power supply cable socket 2 Serial port 3 VGA port 4 GbE LAN port for NIC 2 5 Dedicated management port (optional) 6 Full-height/full-length PCI expansion card slot cover 7 T-10/T-15 wrench 8 Screws for PCI cage 9 Rear UID LED/switch 10 GbE LAN port for NIC 1 11 Rear panel 2.
System board components Figure 101 System Board Components Item Designator Description 1 J17 PCIe slot 2 J90 Dedicated management port connector 3 J21 DIMM slot 9C for processor 2 4 J77 DIMM slot 1G for processor 2 5 CPU 2 Processor 2 6 CPU 1 Processor 1 7 J74 DIMM slot 1G for processor 1 8 J60 4-pin power connector 9 J51 System power connector 10 J48 DIMM slot 9C for processor 1 11 J63 Fan 1 connector 12 J64 8-pin power connector 13 J71, J62, J70, J68, J67 Fan 2-6
Item Designator Description 20 J56 Front panel USB 2.0 port 0/1 21 J11 Mini SAS connector 22 J69 Internal USB 2.0 port 4 23 J29 TPM connector 24 J27 System maintenance jumper Jumpers The system board contains a system maintenance jumper (J27). Table 15 describes the jumper settings.
LED indicators This section contains illustration and descriptions of internal and external status LED indicators located on the: • • • • • Front panel Optical disk drive Hard drive Rear panel System board These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server. Front panel LED indicators The front panel LED indicators allow constant monitoring of basic system functions while the server is operating.
Table 16 Front Panel LED Indicators Item 4 5 6 LED indicator NIC 2 activity LED Hard drive activity LED Power LED/switch Status Description Flashing green Linked and activity on the network. Off No connection Steady green Linked to the network Flashing green Linked and activity on the network. Off No connection Flashing green Hard drive activity Off No hard drive activity Steady green The system has AC power and is turned on.
Hard drive LED indicator The status of hard drives installed in the server is indicated by the hard drive LED indicators located on the HDD. Figure 104 Hard Drive LED Indicator Table 18 Hard Drive Activity LED Indicator Status Item LED indicator Status Description 1 Drive online/error LED indicator Steady blue The drive is located Steady orange The drive is in a failed state. Off The drive is not in a failed state. Flashing green The drive is in an activity state.
Figure 105 LAN LED Indicators Location Table 19 LAN LED Indicator Status Item Component Status Description 1 NIC link LED indicator Steady green Linking at 100 Mbps speed. Off No connection or linking at 10 Mbps speed. Flashing green LAN is active. Steady green LAN is linking. Off No connection. Flashing green LAN is active. Steady green LAN is linking. Off No connection Steady green Linking at 100 Mbps speed. Off No connection or linking at 10 Mbps speed.
Figure 106 System Board LED Indicator Table 20 System Board LED Indicator Status Item Component Status Description 1 BMC activity LED indicator Steady green BMC is power on and in initialization process. Flashing green BMC activity. Off AC is Off.
Diagnostic tools and setup utilities This chapter provides an overview of the Power-On Self-Test (POST), the POST error messages, and BIOS, SAS and SATA setup utilities. BIOS software The server uses BIOS to boot up the system. BIOS software is a ROM-based firmware that allows reliability, manageability, and connectivity for server platforms. This software contains a set of programs permanently stored in an EEPROM chipset located on the system board.
Navigating through the Setup Utility Use the keys listed in the legend bar on the right of the Setup screen to navigate through the various menu and submenu screens of the Setup Utility. Error! Reference source not found. lists these legend keys and their respective functions. Table 21 Setup Utility Navigation Keys Key Function Enter, Tab, or Shift-Tab Select a field value or display a submenu screen. <+>, <–> Configure the system time or change field. ← and → Select different screens.
Main menu Figure 107 Main Menu of the BIOS Setup Utility ROM-based Setup Utility Advanced Boot Security Exit System Overview Product Name :Proliant DL160 G6 ProLiant BIOS : O33 Build Date : 01/26/2010 ROM ID : 18DIM191 User [ENTER], [TAB] or [SHIFT-TAB] to select a field. Use [+] or [-] to configure system Time.
Advanced menu Figure 108 Advanced Menu of the BIOS Setup Utility ROM-based Setup Utility Main Boot Security Exit Advanced Settings WARNING: Setting wrong values in below sections may cause system to malfunction. Power Efficiency Mode [Efficiency] CPU Configuration CPU Bridge Configuration SATA Configuration Custom: Allow to configure Efficiency/Performanc e related items individually.
• • • BIOS Serial Console Configuration—Configure the BIOS Serial Console settings. Trusted Computing—Configure trusted computing settings. Intel VT-d Configuration—Configure Intel VT-d settings.
Figure 109 IPMI Submenu of the BIOS Setup Utility ROM-based Setup Utility Main Boot Security Exit IPMI 2.0 Configuration InPut for Set LAN Status Of BMC Working BMC Firmware Revision 09.57 Configuration command. NOTE: - BMC/IPMI FW Date: Jan/13/201 Each question BMC SDR Version: X.XX.XX.XXX in Warehouse Build Number:XXX This group may take considerable amount of time.
Boot menu Figure 110 Boot Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Security Exit Boot Settings Configure Settings during System Boot. Boot Settings Configuration Standard Boot Order USB Device Boot Priority [High] Restore on AC Power Loss [Last State] ← → Select Screen ↑↓ Select Item Enter Go to Sub Screen F1 General Help F10 Save and Exit ESC Exit V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.
Security menu Figure 111 Security Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot Exit Security Settings Admin Password: Not Installed User Password: Not Installed Install or Change the Password. Change Admin Password Boot Sector Virus Protection [Disabled] ← → Select Screen ↑↓ Select Item Enter Change F1 General Help F10 Save and Exit ESC Exit V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.
Exit menu Figure 112 Exit Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot Security Chipset Exit Options Save Changes and Exit Discard Changes and Exit Discard Changes Exit system setup after saving the changes. F10 key can be used for this operation. Restore Default Settings ← → Select Screen ↑↓ Select Item Enter Go to Sub Screen F1 General Help F10 Save and Exit ESC Exit V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.
BIOS update HP recommends that you update the server BIOS with the latest system BIOS version to take advantage of the most recent compatibility fixes. The latest BIOS version for your server can be downloaded from http://www.hp.com. Clear CMOS You may need to clear the Setup configuration values (CMOS) if the configuration has been corrupted, or if incorrect settings made in the Setup Utility have caused error messages to be unreadable. To clear CMOS: 1. Perform the Pre-installation procedure. 2.
POST error indicators When POST detects a system failure, it displays a POST error message. POST error descriptions When a recoverable type of error occurs during POST, the screen will display an error message with the format “xxx-Error Identifier String” where “xxx” is a unique number code that matches ODM system specific error documentation and may be a hexadecimal or decimal value.
Table 22 POST Error Messages Error code Description 621 Redundant Fan Configuration, One Fan Failure or Missing 622 Redundant Fan Configuration, Multiple Fans Failure or Missing Temperature Violation Detected 623 Waiting 5 minutes for system to cool Press ESC Key to resume booting without waiting for the system to cool Warning: Pressing ESC is NOT recommended as the system may shutdown unexpectedly 624 Power Supply Failure or Power Supply Unplugged 626 Update SDRR/Configuration Image failed Inval
SETSYS utility SETSYS.EXE (DOS application) is the correct tool for setting the Serial Number/Asset Tag text on this server after a system board replacement has occurred. Once the Serial Number/Asset Tag text has been entered via SETSYS, populating the SMBIOS data, the system BIOS will automatically write this info into the BMC IPMI FRU data on the next boot up.
Physical and operating specifications This chapter provides physical and operating specifications for the HP ProLiant DL160 G6 server.
Table 23 Hardware Specifications Item Components Status LED indicators System Health LED NIC 1/2 activity LED Front panel Power Switch/LED Hard drive activity LED indicator UID Switch/LED Rear panel UID LED LAN link status System board BMC activity LED Power supply unit 460 W hot-plug, power supply 500 W non-hot-plug, power supply 750 W hot-plug, power supply Thermal solution Six system fans Physical and operating specifications 127
Table 24 Physical Dimensions Item Description System board platform ATX (Advanced Technology Extended) System board dimension 304.8 mm x 330.2 mm (12 in x 13 in) Server dimensions (H x W x D) Rack 43 mm x 448 mm x 713 mm (1.69 in. x 17.64 in. x 28.07 in.
Table 26 Power Supply Specifications / 460 W Hot-plug Item Description Line frequency 47–63 Hz Rated input current 6.0 ARMS max @ 100 V 5.0 ARMS max @ 120 V 3.
Table 28 Power Supply Specifications / 750 W Hot-plug Item Description Dimensions (H x W x D) 38.48 mm x 86.36 mm x 190.5 mm (1.52 in x 3.4 in x 7.5 in) Weight (approximate) 1.36 kg Input requirements: Rated input voltage 90 VAC to 264 VAC Normal line voltage 100 VAC to 120 VAC/200 VAC to 240 VAC Line frequency 47–63 Hz Rated input current 9.10 ARMS max @ 100V 5.
Table 29 Power Supply Specifications / 750 W Non-hot-plug Item Description Relative humidity: Operating 5% to 95% relative humidity, non-condensing Non-operating 5% to 95% relative humidity, non-condensing Physical and operating specifications 131
Index POST, 117 A AC power power-down procedures, 35 air baffle installing, 67 Diagnostic tools and Setup Utilities clear CMOS, 117 drive bay configuration, 41 drives backplane, 54 removing, 62 cable connections, 38 B cable management, 37 backplane, 54 drive bay configuration, 41 reinstalling, 60 hard drives, 47 removing, 58 battery replacement warnings, 85 BBWC optical disc drive, 43 E electric shock symbol, 34 reinstalling, 87 removing, 86 bezel blank removing, 45 warning, 34 environmental
system battery, 85 M system fan, 93 mechanical components / 2 3.5, 12 top cover, 35 mechanical components / 4 3.5, 13 hardware configuration tools, 32 mechanical components / 8 2.
platform, 123 removing, 63 reinstalling, 88 processor socket spare part number, 21, 24, 27 specifications, 121 processors spare part number, 19, 22, 25, 27 PSU replacement warnings, 91 system components / 2 3.5, 18 system components / 4 3.5, 21 system components / 8 2.