User's Manual
Table Of Contents
- Home
- Contents
- CSI 2140 Machinery Health Analyzer
- Introduction to the analyzer
- Transfer files with CSI 2140
- AMS Machinery Manager Data Transfer
- AMS Machinery Manager Standalone Data Transfer application
- Communication setup
- Routes and jobs
- Load a route from AMS Machinery Manager into the analyzer
- Load multiple routes from AMS Machinery Manager to the analyzer
- Load a Balance job from AMS Machinery Manager into the analyzer
- Dump a job from the analyzer to AMS Machinery Manager
- Dump a route from the analyzer to AMS Machinery Manager
- Dump a route or job from the analyzer to a folder on a computer
- Analyzer firmware and programs
- Screen captures
- Splash screens
- Printing
- Route
- Route overview
- Manage routes
- Set data collection and display parameters
- Set the plot type for collected data
- Enable or disable Point Advance to automatically move to the next measurement point
- Set High Frequency Detection averages
- Set the route data storage mode
- Set the overlap
- Set the plot type for live data
- Set the overall mode
- Set the integrate mode
- Enable or disable multi-channel group data collection
- Display a summary of data collected for grouped measurement points
- View or hide warning alarms on the Route Data Collection screen
- Restore default values for route data collection and display parameters
- Override the sensor setup for a route
- Enter new speed or load for a measurement point
- Tachometers
- Multiple inputs and measurements
- Collect route data
- Notes
- Plot data
- Run Analyze to collect data for a route measurement point
- View the measurement point setup and history
- Route reports
- Plots
- Analyze and Advanced Analyze
- Analyze overview
- Manage jobs
- Job Setup
- View all saved Analyze jobs
- Create an Analyze job
- Open a saved Analyze job
- Change the job ID
- Edit the equipment ID and description in a job
- Edit the measurement ID and description in a job
- Add a measurement
- Delete a measurement
- Delete data from the current measurement point
- Save a job to equipment in a route
- Set display parameters
- Multi-input measurements
- Sensors and inputs
- Tachometers
- Common data collection parameters
- Collecting data using an Analysis Expert
- Recommended uses of Analysis Experts
- Enable or disable the help text in the Analysis Experts
- High Frequency Analysis
- High Resolution Analysis
- Bearing/Gear Analysis - PeakVue
- Low Frequency Analysis - Slow Speed Technology
- Turning Speed Detection
- Laser Speed Detection
- Bump Tests
- Bump Test Equipment Off
- Bump Test Equipment Running
- Coast Down Peak Hold
- Coast Down Peak and Phase
- Rotor Bar Test Motor Current
- Order Tracking
- Synchronous Analysis
- Synchronous Analysis and Synchronous Averaging
- Orbit Plot
- Cross Channel Amplitude/Phase
- Collect data using Manual Analyze
- Listen to live vibration data in Analyze
- Redo a measurement
- Store data to a route or a job
- Review collected data
- Print an Analyze plot to AMS Machinery Manager
- Print a plot to a memory card
- Reset Analyze defaults
- Advanced Transient
- ODS/Modal
- ODS/Modal overview
- Manage jobs
- Sensors and inputs
- Tachometers
- Set up the plots
- Set up the job
- Collect ODS/Modal data
- Display the data for a measurement point
- Print an ODS/Modal plot to AMS Machinery Manager
- Print an ODS/Modal plot to a memory card
- Balance
- Balance overview
- Manage jobs
- Job Setup
- Sensor Setup
- Measurement Plane Setup
- Weight Plane Setup
- Acquire Data
- Balance correction
- Trim run
- One-run balance job
- Notes
- Balance summary reports
- Review balance data
- Manually enter balance job data
- Calculator Mode
- Determine another location to place weights
- Combine multiple weights on a rotor
- Calculate a new balance solution to use only the available weights
- Calculate weight placement using static and couple components
- Estimate trial weights
- Calculate weight location around the outside rotor circumference
- Calculate new balance solution to use only available locations and weights
- Amplification Factor
- Convert magnitude or frequency values to a different measurement unit
- Tips and additional information
- Balance accessories
- Technical specifications
- Glossary
- Index
7. Repeat these steps for all measurement points at each speed, if you set up more
than one speed.
8.
Press Next Step.
An X appears next to the Reference Run measurement on the Acquire Data Select
Measurement screen.
Watch Dog checks to validate reference run data
After you acquire the last reference run reading, the Watch Dog application checks the
data for any potential problems using the criteria below. If a problem exists, a message
displays.
You can view the Watch Dog information without selecting the reference run. From the
Balance main menu, press ALT > F10 Watch Dog Checks.
1xRPM is less than 50 percent of total energy
This check is available in both the Basic and Advanced Balance modes. The only vibration
frequency that is significantly reduced by the balance procedure is at 1xRPM, rotational
frequency. If less than half of the vibration energy is at 1xRPM, the Balance program
displays a message. The analyzer lists the points causing this alert with the percentage of
energy at the rotational frequency.
You may want to acquire a frequency signature at the points to determine the other
frequencies and consider other possible causes. Emerson recommends you use the same
vibration units (acceleration, velocity, or displacement). Changing units can dramatically
change the apparent distribution of energy. For example, displacement emphasizes the
lower frequencies and acceleration emphasizes the higher frequencies.
Vibration is direction sensitive
Note
This is available only in Advanced Balance mode.
Two common conditions cause vibration magnitude at the rotational frequency to be
significantly different at various radial positions in the same measurement plane:
• The structure may be highly constrained in one direction, but very flexible in
another. Some vertical pumps have this condition when braced in only one
direction.
• A resonance near rotational frequency at the axis with the higher magnitude.
The first condition may cause the second. Resonance is the greater concern because the
equipment may be difficult to balance or to keep balanced.
Three severity levels indicate the condition of a measurement point:
Ratio Status
Greater than 3:1 but less than 8:1 Moderate
Balance
213
DRAFT