UCR-150L Robot with PC-E IV control Installation Operation Maintenance Troubleshooting Instant Access Parts and Service (800) 458-1960 (814) 437-6861 www.conairnet.com The Conair Group, Inc.
Record your equipment’s model and serial number(s) and the date you received it in the spaces provided. It is important to record the model and serial number(s) of your equipment and the date you received it in the User Guide. Our service department uses this information, along with the manual number, to provide help for the specific equipment you installed. Keep this User Guide and all manuals, engineering prints and parts lists together for documentation of your equipment.
INTRODUCTION . . . . . . . . . . . . . . . . . . .1-1 Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2 How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2 Your Responsibility as a User . . . . . . . . . . . . . . . . . . . . . .1-2 ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1 What is the UCR-150L Robot? . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS CONT’D OPERATION . . . . . . . . . . . . . . . . . . . .CONT’D Programming Home, Grip and Vacuum Positions . . . . . . .4-10 Monitoring Input/Output . . . . . . . . . . . . . . . . . . . . . . . . .4-12 Setting Timer Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13 Choosing Timer Settings . . . . . . . . . . . . . . . . . . . . . . . . .4-14 Adjusting Traverse Movement . . . . . . . . . . . . . . . . . . . . .4-15 Restarting Automatic Operation . . . . . . . . . . . . .
INTRODUCTION ● Purpose of the User Guide . . . .1-2 ● How the User Guide is organized . . . . . . . . . . . . . . .1-2 ● Your Responsibilities as a User . . . . . . . . . . . . . . . .1-2 ● ATTENTION: Read this so no one gets hurt . . . . . . . . . . .
PURPOSE OF THE USER GUIDE This User Guide describes the Conair UCR-150L Robot with the PC-E IV control, and explains step-by-step how to install, operate, maintain and repair this equipment. HOW THE USER GUIDE IS ORGANIZED Symbols have been used to help organize the User Guide and call your attention to important information regarding safe installation and operation.
We design equipment with the user’s safety in mind. You can avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide. ATTENTION: READ THIS SO NO ONE GETS HURT WARNING: Improper installation, operation, or servicing may result in equipment damage or personal injury.
DESCRIPTION ● What is the UCR-150L Robot? . .2-2 ● Typical Applications . . . . . . . . . .2-2 ● Limitations . . . . . . . . . . . . . . . . .2-3 ● How the Robot Works . . . . . . . .2-3 ● UCR-150L Robot Features . . . . .2-4 ● Specifications . . . . . . . . . . . . . .2-5 ● Optional Equipment . . . . . . . . . .
WHAT IS THE UCR-150L ROBOT? The Conair UCR-150L Robot is a pneumatic robot that removes the sprue/part from the injection molding machine. The UCR-150L minimizes injection machine pause time with a fast take-out time (1.5 second) by utilizing the slide cylinder in addition to the main arm cylinder. The robot is mounted on a fixed platen on the injection mold machine.
Choose Conair UCR-150L Robot when you want a low cost, easily maintained robot. The UCR-150L Robot has a long vertical stoke (950 mm) that allows easy adjustment to an injection mold machine. The robot does not have a swing in/swing out movement; rather it transverses the beam. Maximum payload with standard gripper is 4.4 lb. (2 Kg), and without gripper, 6.6 lb. (3 Kg). LIMITATIONS The UCR-150L Robot exchanges signals via the SPI interface on the mold machine.
UCR-150L ROBOT FEATURES Slide cylinder Main arm cylinder slides the strip frame up and down at the same time as the main arm ascends and descends. vertically moves the gripper to remove part from mold machine. Vacuum generator provides vacuum for optional EOAT suction Cable Track LM guide protects tubing and wires as arm moves maintains the linear motion of the arm Main strip cylinder strips part from mold after gripping. Base holds robot in position.
SPECIFICATIONS Front view 11 {279} 8 {203} 64 {1626} 8 {203} MODEL Performance characteristics Molding Machine Size Minimum take out time seconds Minimum cycle time seconds Maximum payload with sprue grip lb {kg} Dimensions inches {mm} Height Width Depth Distance from face of platen (min-max) Gripper center to top of platen Tooling plate center to top of platen Main arm vertical stroke Main arm horizontal stroke Main arm strip stroke Wrist flip Weight lb {kg} Shipping weight Installed weight (without cont
OPTIONAL EQUIPMENT Available options include: ● Extended strip stroke Extends the kick stroke motion for deep draw parts (typically used with end-of-arm tooling) ● End-of-arm tooling Used for light duty part removal.
INSTALLATION ● Unpacking the Boxes . . . . . . . . .3-2 ● Cautions and Warnings . . . . . . .3-3 ● Preparing for Installation . . . . . .3-4 ● Preparing the Platen . . . . . . . . .3-5 ● Positioning the Robot . . . . . . . .3-6 ● Connecting the Robot . . . . . . . .3-6 ● Setting Gripper Position . . . . . .3-8 ● Setting Strip Positions . . . . . . . .3-9 ● Connecting Air Pressure . . . . .3-10 ● Adjusting the Sprue Verification Switch . . . . . . . .3-10 ● Adjusting the Speed . . . . . . . .
UNPACKING THE BOXES The UCR-150L Robot comes fully assembled in a single crate. CAUTION: Lifting To avoid personal injury or damage to the robot, lift the robot using a forklift or hoist with straps that have been positioned at the robot's center of gravity. 1 Carefully uncrate the robot and its components. 2 Remove all packing material, protective paper, tape, and plastic. Compare contents to the shipping papers to ensure that you have all the parts.
CAUTION: Moving the Robot When you receive the robot, the swing arm is bolted to prevent movement. Leave the bolt in place until the robot is mounted on the press. Remove after mounting. CAUTIONS AND WARNINGS WARNING: Improper installation, operation, or servicing may result in equipment damage or personal injury. This equipment should only be installed, adjusted, and serviced by qualified technical personnel who are familiar with the construction, operation, and potential hazards of this type of machine.
PREPARING FOR INSTALLATION Plan the location. Make sure the area where the robot is installed has the following: ● A grounded power source. Check the robot’s serial tag for the correct amps, voltage, phase, and cycle. All wiring should be completed by qualified personnel and comply with your region’s electrical codes. ● Air pressure source. The robot requires a working pressure of 80 PSI and a maximum pressure of 100 PSI for gripping and vacuum release. ● Clearance for safe operation and maintenance.
Drill holes in the stationary (fixed) platen to accept the robot using the mounting pattern for the UCR-150L. Mounting pattern for the UCR-150L Robot*. 11 (280) PREPARING THE PLATEN 0.591 (15) 2.953 (75) 5.315 (135) 5.9 (150) 9.448 (240) 6 x 1/2-13 x 1 1/4 dp *Dimensions shown are inches (mm). Machine flat spacer mounting surface.
POSITIONING THE ROBOT CAUTION: Lifting To avoid personal injury or damage to the robot, lift the robot using a hoist. Place the straps around the swing shaft between the strip frame and the base. 1 Use a sling to lift the robot. Place a sling under both ends of the beam and under the traverse arm. 2 Move the robot into position. Carefully hoist the robot into position on the platen. 3 Secure the robot to the platen with the supplied screws, lock washers, and flat washers.
WARNING: Crushing Injury This device has high speed moving parts that can cause crushing injuries. Keep body parts and clothing away from moving parts. Always disconnect the robot from compressed air sources before servicing. 1 Plug the hand-held control into the control box on the back of the robot. 2 Check to see what the power output is from the IMM to the robot.
SETTING GRIPPER POSITION Set the gripper position before attaching and turning on the air pressure. To set the lowest position for the gripper: 1 2 Open the mold. Hold the main arm and loosen the arm height adjustment screws on the block. Slide block down cylinders. Shock absorber Block If you need to adjust the gripper height any time after installation, always be sure to disconnect and drain the air pressure before making the adjustment.
Set the strip positions before connecting the air pressure line to prevent damage to the equipment. To set the distance the strip stroke moves forward and backward: 1 Open the mold. 2 Loosen the Forward and Backward Stroke adjustment levers. Forward Stroke adjustment plate Forward shock absorber 3 SETTING STRIP POSITIONS Backward Stroke adjustment lever Backward shock absorber Forward Strip Stroke adjustment levers Move the Forward Stroke adjustment plate by hand away from the main arm.
CONNECTING AIR PRESSURE ADJUSTING THE SPRUE VERIFICATION SWITCH Attach the shop air line to the robot at the air line hose connection. Air pressure should be 80 PSI working pressure and 100 PSI maximum pressure. Do not connect and turn on the air until AFTER setting the gripper position and strip movement. To ensure proper part/sprue verification, adjust the LS-4 switch. 1 Press the Manual button to place the robot in manual mode. 2 Press the Grip (On/Off) button to cycle the gripper open and closed.
Speed control valves are used to adjust the robot speed as it moves along the axes. You can adjust the strip stroke, arm down (vertical movement), and the traverse motion (horizontal movement) by adjusting the valves. ADJUSTING THE SPEED Turn the valve clockwise to slow the robot. Turning the valve counter-clockwise causes the robot to speed up. Tighten the lock nut after making adjustments.
VERIFYING THE ELECTRICAL INTERFACE The electrical interface between the robot and the injection molding machine is the most important part of the installation. The interface must function correctly to maintain the safety of the robot and the mold. As a result, the interface must be verified. CAUTION: Equipment hazard. The UCR-150L is designed for use with the PCE IV control. Do not try to use a PC-E III control with this robot.
Verifying the Inputs The first four inputs must be verified. The others are optional depending on the application. Verify the following inputs as functional and correct: ● Mold Full Open This signal starts the robot into the mold area. This is a very important signal. If the robot enters, or attempts to enter the mold at the wrong time, damage to the arm and/or mold can occur.
MANUAL TESTING In manual mode you can operate the robot manually using the control buttons. To operate the robot manually: 1 Make sure the robot is stopped and the mold is fully opened. Press the Stop button and verify the control displays Stop Mode. 2 Press the Manual button. The LCD displays: The robot is now in manual mode and can be operated using the motion control buttons on the control. Up/Down button This button moves the main arm up and down vertically (extends and retracts).
Before placing the robot into automatic operation, the Auto signal from the press must be present for the robot to run. To start automatic operation: AUTOMATIC TESTING Press the Stop button. The robot stops. If the arm is not in the Home position, press the Manual button and move the arm to the Home position, then press the Stop button. Press the Auto/Recycle button. The control displays the auto mode information and the robot begins automatic cycling. CAUTION: Equipment damage hazard.
OPERATION ● Hand Control Features . . . . . . .4-2 ● Before Starting . . . . . . . . . . . . . .4-2 ● Starting the Robot . . . . . . . . . . .4-3 ● Stopping the Robot . . . . . . . . . .4-3 ● Emergency Stopping . . . . . . . . .4-3 ● Viewing Information . . . . . . . . . .4-4 ● Operating Manually . . . . . . . . . .4-5 ● Starting Automatic Operation . . . . . . . . . . . . . . . .4-6 ● Choosing the Mold . . . . . . . . . .4-7 ● Programming the Motion Sequence . . . . . . . . . .
HAND CONTROL FEATURES The robot control has several features that allow you to input setup information, monitor cutting process, and view errors. Emergency Stop press to immediately stop the robot. On/Off button slide up and down to use or not use the robot. LED display shows setup, process and error information Auto Recycle button puts the robot into automatic operation Stop button use during normal routine operations to stop the robot. Program buttons press to enter programming information.
The power must be on for any robot or press operations to occur. Slide the On/Off button on the side of the hand control. Off Mode STARTING THE ROBOT When the On/Off button on the control is in the Off position the robot is Off position, but the hand control is still useable. The interlock signals for the mold are released. The interlocks are still monitored, however, to ensure the robot is in a safe position for opening and closing the mold.
VIEWING INFORMATION The LED displays the data you input, the status of the robot, and any error messages. During normal operation the display provides: ● ● ● ● ● the current mold number the motion sequence current home position the current valve selection programming directions Error codes display during an alarm or error. A typical display during normal operation is: Mold Number The current mold number; control can be programmed for up to seven different molds, M01 to M07.
In manual mode you can operate the robot manually using the control buttons. To operate the robot manually: 1 Make sure the robot is stopped OPERATING MANUALLY and the mold is fully opened. Press the Stop button and verify the control displays Stop Mode. 2 Press the Manual button. The LCD displays: The robot is now in manual mode and can be operated using the motion control buttons on the control. Up/Down button This button moves the main arm up and down vertically (extends and retracts).
STARTING AUTOMATIC OPERATION Before placing the robot into automatic operation, the Auto signal from the press must be present for the robot to run. To start automatic operation: Press the Stop button. The robot stops. If the arm is not in the Home position, press the Manual button and move the arm to the Home position, then press the Stop button. Press the Auto/Recycle button. The control displays the auto mode information and the robot begins automatic cycling. CAUTION: Equipment damage hazard.
You can choose any one of seven different molds, from M01 to M07. The control must be in the Stop mode. To choose the mold: 1 CHOOSING THE MOLD Press the Stop button. The robot stops. The control must be in the Stop mode to choose a mold. 2 Press the Program button. The current mold number is highlighted on the display. 3 Use the Up and Down arrows to move sequentially through the mold numbers, M01 to M07. Each mold number displays with each press of the arrows. 4 Press the Enter button.
PROGRAMMING THE MOTION SEQUENCE Before choosing the various motion sequences, be sure you have chosen the appropriate mold number (see Choosing the Mold, in the Operation section). Decide which movements you wish the robot to make. Four different movements can be programmed. There are two choices for each of the four letters of the motion sequence. Motion sequence Program the motion sequence when in the Stop mode. To program the motion sequence: 1 Press Stop button. The control goes to Stop mode.
3 4 to move sequentially through the mold sequence positions. Each mold sequence position underlines each time the Up or Down arrow is pressed. PROGRAMMING THE MOTION SEQUENCE Use the Forward arrow CONT’D Use the Up and Down arrows to toggle between the choices for that motion sequence position. Each time the arrow is pressed, the cursor moves to the next letter/number and underlines it.
PROGRAMMING HOME, GRIP AND VACUUM POSITIONS After choosing the mold number (see Choosing the Mold, in the Operation section), and programming the motion sequence (see Programming the Motion Sequence in the Operation section), you need to program the home, grip, and vacuum positions. Home position I O Home position above mold Home position outside mold To program the Home, Grip and Vacuum positions: 1 Press the Stop button. The control goes to Stop mode. 2 Press the Function button.
3 Choose the function and settings you want for the mold number listed on the display. 4 Use the Up and Down arrows to scroll through the functions, f0 through f4. The current function is highlighted. 5 Use the right arrow to choose the setting (a, b). The current function choice is highlighted. 6 PROGRAMMING HOME, GRIP AND VACUUM POSITIONS CONT’D Press the Enter button. After you make your choices press the Enter button to program your choices. 7 Press the Stop button to continue.
MONITORING INPUT/OUTPUT You can monitor the status of all input and output signals between the robot and the injection molding machine. The input/output display can be viewed when the robot is in Automatic mode or Manual mode. To view input/output, press the Monitor Input/ Output button (Mon I/O). The LCD displays input information (LS) and output information (SOL) and X shows which switches/valves are OFF and O shows which ones are ON.
The robot allows you to set time delays for: ● ● ● ● ● ● SETTING TIMER VALUES arm movements part ejection grip cycle monitor options alarms Up to 15 different timers can be set and changed while the robot is in operation, or when the robot is stopped. Timers can be fine tuned while the robot is running in Automatic. To view and set the timer settings: 1 Press the Time button. The current timer settings display, one at a time, on the display.
CHOOSING TIMER SETTINGS 4-14 OPERATION Timer Setting Description LCD Displays TIM00 First down delay TIMERS SETTING 1ST DOWN DLY. TIM00 ##.## TIM 01 Eject delay timer TIMERS SETTING EJECTOR DLY. TIM01 ##.## TIM 02 Strip forward delay timer TIMERS SETTING STRIP F/W DLY. TIM02 ##.## TIM 03 Grip delay timer TIMERS SETTING V+G ON DLY. TIM03 ##.## TIM 04 Strip backward delay timer TIMERS SETTING STRIP B/W DLY. TIM04 ##.## TIM 05 Arm first retract delay timer TIMERS SETTING 1 ST UP DLY.
When changing to a new mold, the traverse (horizontal) movement of the arm may need adjusted. To adjust the traverse movement: 1 Press the Manual button on the control to place the robot in manual mode. 2 ADJUSTING TRAVERSE MOVEMENT Move the main arm to the Home position using the control buttons. 3 Lower the main arm into the open mold and see if the grip is centered over the mold. If it is not, you need to adjust the traverse movement. 4 Retract the main arm to the Home position.
RESTARTING AUTOMATIC OPERATION To restart the automatic operation cycle when the robot stops due to a part/sprue pickup failure: 1 Press the Stop button. CAUTION: Clearing mold area. It is the responsibility of the operator to check and clear the mold area is clear after a missed parts condition. Follow all warnings and precautions for the mold machine before removing parts. Do not enter maximum envelope area while machine is operating.
MAINTENANCE ● Maintenance Features . . . . . . . .5-2 ● Warnings and Cautions . . . . . . .5-2 ● Preventative Maintenance Schedule . . . . . . . . . . . . . . . . .5-4 ● Checking Electrical Connections . . . . . . . . . . . . . .
MAINTENANCE FEATURES The UCR-150L Robot models need regular, scheduled maintenance for peak performance. Among the features that require maintenance are: ❐ Mechanical parts ❐ Electrical parts WARNINGS CAUTIONS AND To maintain the best performance of the robot, it must be inspected regularly. Maintenance includes a daily, weekly, quarterly, and semi-annual (every 6 months) schedule. Use this maintenance schedule as a guide.
WARNING: Voltage Hazard This equipment is powered by alternating current, as specified on the machine serial tag and data plate. Device must be properly grounded. Improper grounding can result in severe personal injury and erratic machine operation. Always disconnect and lock out the incoming main power source to the robot before performing non-standard operating procedures such as routine maintenance.
PREVENTATIVE MAINTENANCE SCHEDULE To maintain the best performance, follow this maintenance schedule. ● Daily ❒ Inspecting filter regulator unit Check the bowl for water and contamination and for correct pressure. ❒ Checking hoses and cables Check for kinks, cuts, and tears. Replace as needed. ❒ Inspecting shock absorbers and cushions Make sure they are operating smoothly. ❒ Checking gripper return spring Check that the gripper return spring is operating properly.
❒ Checking angle of rotation Check for correct angle of rotation of the arm. Adjust as necessary. ❒ Checking timer settings Check that settings have not changed. Adjust as needed. PREVENTATIVE MAINTENANCE SCHEDULE ❒ Verifying sequence Check that robot is performing the correct sequences. Correct as needed. ● Monthly ❒ Inspecting the filter regulator Check that the filter regulator is set at the correct pressure. Check the filter and clean or replace it as needed.
CHECKING ELECTRICAL CONNECTIONS WARNING: Electrical hazard Before performing any work on this product, disconnect and lock out electrical power sources to prevent injury from unexpected energization or start-up. WARNING: Improper installation, operation, or servicing may result in equipment damage or personal injury.
TROUBLESHOOTING ● Before Beginning . . . . . . . . . . . .6-2 ● A Few Words of Caution . . . . . .6-2 ● Identifying the Cause of a Problem . . . . . . . . .6-2 ● Answering an Alarm . . . . . . . . .6-3 ● The Robot Does Not Cycle . . . .6-4 ● The Mold is Not Working Properly . . . . . . . . . . .6-5 ● The Arm is Not Working Properly . . . . . . . . . . .6-6 ● The Strip Motion is Not Working . . . . . . . . . . . . . . . . .6-7 ● There is No Horizontal Motion . . . . . . . . . . . . . . . . . . .
BEFORE BEGINNING You can avoid most problems by following the recommended installation, operation and maintenance procedures outlined in this User Guide. If you have a problem, this section will help you determine the cause and tell you how to fix it. Find any wiring, parts, and assembly diagrams that were shipped with your equipment. These are the best reference for correcting a problem. The diagrams will note any custom features or options not covered in this User Guide.
When an error occurs during operation, the robot stops, an alarm sounds and the error code displays on the hand control. Press the Stop button to silence the alarm. Check this table for a description of the error: Error Display Area of problem LS1 SWITCH ERROR OR NOT ACTUATED CHECK LS1 SWITCH LS-1 swing-out proximity switch error or the switch was not actuated. LS2 SWITCH ERROR OR NOT ACTUATED CHECK LS2 SWITCH LS-2 swing-in proximity switch error or the switch was not actuated.
THE ROBOT DOES NOT CYCLE There are several reasons the robot does not cycle. You need to check electrical connections, fuses, and the automatic setting. Symptom Possible cause Solution ◆ The robot does Electrical connections are not correct. Check that: not cycle. ❒ The robot is plugged into a ❒ ❒ ❒ ❒ ◆ Automatic operation is not available. 6-4 TROUBLESHOOTING power source. The main power source is on. The interface cables are connected. The fuses are good. The power to the press is on.
The common problems you will see with the mold are that it will not close or it will not open. You need to check settings and electrical connections. THE MOLD IS NOT WORKING PROPERLY Symptom Possible cause Solution ◆ The mold does The arm is not in the full up position, or at the swing outward end. Check the Arm Up (LS-3) and Swing Outward End (LS-1) switches and adjust as needed. not close. The safety interlock is on. Check the output and wiring. ◆ The mold does not open.
THE ARM IS NOT WORKING PROPERLY Symptom Possible cause Solution ◆There is no arm extension (no arm down). There is no air pressure. Check air supply to the robot. Check for leaks. The mold is not fully open. Check that the interface wiring is correct. The robot is not swung fully in or fully out. Check the LS-1 and LS-2 switches and adjust as necessary. Vertical stroke adjustment block is set too low. Loosen stroke adjustment block and set higher to correct stroke.
When the strip is not working properly, it does not move forward or backward. You need to adjust the strip speed control, replace the valve, or check the air lines. STRIP MOTION IS NOT WORKING Symptom Possible cause Solution ◆ There is no strip forward motion. There is no air pressure. Check air supply to the robot. Check for leaks. Strip stroke adjustment set too short. Check strip stroke adjustment for proper distance. The strip forward speed control is shut off.
THERE IS NO HORIZONTAL MOTION Causes for the no horizontal motion are due to switches and air lines. Check switches and check for air leaks. Symptom Possible cause Solution ◆ The swing does There is no air pressure. Check the air supply to the robot. The arm is not in the full up position. Check the arm up switch and adjust as needed. The swing inhibitor devices used during shipping is still attached. Remove the swing bracket and the screws used during shipping.
When the gripper does not grab the sprue, check the solenoid, switches, and the air lines. THE GRIPPER DOES NOT WORK Symptom Possible cause Solution ◆ The gripper does There is no air pressure. Check the air supply; adjust as needed. not work. The arm is not in mold or Extend the arm in the mold or extended over gate (durover gate area. ing Manual mode). UGR003/0900 The grip solenoid is not working properly. Replace the grip solenoid. The air lines/seals are damaged or leaking.
THERE IS VACUUM NO When the vacuum is not working, check settings, air line problems, and bad solenoids. Symptom Possible cause Solution ◆ There is no vac- The air pressure is incor- Check the air pressure. Adjust rect. as needed. uum. The mode setting is incor- Set the mode for vacuum. rect. The vacuum solenoid is not working properly. Replace the vacuum solenoid. The air lines/seals are damaged or leaking. Check the air lines and seals and replace as needed.
Conair has made the largest investment in customer support in the plastics industry. Our service experts are available to help with any problem you might have installing and operating your equipment. Your Conair sales representative also can help analyze the nature of your problem, assuring that it did not result from misapplication or improper use.
EQUIPMENT GUARANTEE Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as filters, liner plates, etc.). Conair’s guarantee is limited to repairing or replacing, at our option, the part or parts determined by us to be defective after examination.
System Configuration PC-E IV Control UGR003/0900 ELECTRICAL DIAGRAMS ELECTRICAL DIAGRAMS APPENDIX B-1
ELECTRICAL DIAGRAMS Robot and IMM Interface PC-E IV Control B-2 ELECTRICAL DIAGRAMS APPENDIX UGR003/0900
Solenoid and Limit Switch Wiring PC-E IV Control UGR003/0900 ELECTRICAL DIAGRAMS ELECTRICAL DIAGRAMS APPENDIX B-3
ELECTRICAL DIAGRAMS Relay and IMM Interface PC-E IV Control B-4 ELECTRICAL DIAGRAMS APPENDIX UGR003/0900
CAUTION: Equipment damage hazard Only manually set and operate these solenoid valves when the mold is fully open. This solenoid valves will operate and the pneumatic circuit changes irrespective of the conditions of the other solenoid valves and the mold machine. Manually operation the solenoid valves make the safety interlock if effective. Damabe to the robot and mold can occur and injury to the operator can occur if the mold is not fully open when setting and operating the solenoid valves.
PARTS/DIAGRAMS ● Base . . . . . . . . . . . . . . . . . . . .P/D-2 ● Traverse Cylinder . . . . . . . . . .P/D-4 ● Valve . . . . . . . . . . . . . . . . . . . .P/D-6 ● Valve Parts . . . . . . . . . . . . . . .P/D-8 ● Slide Base . . . . . . . . . . . . . .P/D-10 ● Strip Cylinder . . . . . . . . . . . .P/D-12 ● Main Arm . . . . . . . . . . . . . . .P/D-14 ● Main Arm Slide Unit . . . . . . .P/D-16 ● Main Cylinder . . . . . . . . . . . .P/D-18 ● Wrist Flip . . . . . . . . . . . . . . .
PARTS/LISTS Base P/D-2 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Base Quantity Ref. Part No. Description A1 20A9020 Filter Regulator Assembly 1 1R 1L 2 3 4 6 7 8 10 11 13 14 15 16 19 20 21 42 20A0321 20A0331 20A0071 LM25B130 20A0361 20A0091 20A0111 KBM11-25-2 20A0295 HPC-50 20A0311 20A0231 CKD-W3 1/4-9.5S 20A0261 20A0271 20A0281 20A0121 Base (operator side release) Base (rear side release) Traverse Beam LM Guide, Beam Axes Rail, Mounting, LS Actuator Plate, Protect, LM-Guide Bracket, Mounting.
PARTS/LISTS Traverse Cylinder P/D-4 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Traverse Cylinder Quantity Ref. Part No.
PARTS/LISTS Valve P/D-6 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Valve Quantity Ref. Part No.
PARTS/LISTS Valve Parts P/D-8 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Valve Parts Quantity Ref. Part No. Description B2 B3 20B9002 20B9003 Assembly, Vacuum Unit Valve Assembly, Second Down Seed 1 1 50 54 56 57 58 59 73 20B0121 BN-4AV43-8A AV-10H3.
PARTS/LISTS Slide Base P/D-10 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Slide Base Quantity Ref. Part No.
PARTS/LISTS Strip Cylinder P/D-12 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Strip Cylinder Quantity Ref. Part No.
PARTS/LISTS Main Arm P/D-14 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Main Arm Quantity Ref. Part No.
PARTS/LISTS Main Arm Slide Unit P/D-16 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Main Arm Slide Unit Quantity Ref. Part No.
PARTS/LISTS Main Cylinder P/D-18 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Main Cylinder Quantity Ref. Part No.
PARTS/LISTS Wrist Flip P/D-20 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Wrist Flip Quantity Ref. Part No.
PARTS/LISTS Wrist Flip Cylinder P/D-22 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Wrist Flip Cylinder Quantity Ref. Part No.
PARTS/LISTS Gripper Assembly P/D-24 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Gripper Assembly Ref. Part No.
PARTS/LISTS Gripper P/D-26 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Gripper Ref. Part No. Quantity Description 1 D13 D9230 D14 D9220 Set, Fingers 1 D15 D9211 Set, Proximity and Mounting, LS-4 1 98 99 100 101 102 103 104 106 107 108 109 110 111 112 115 D0841 D0591 D0873 D0621 D0881 D0661 D0671 D1161 D0681 D0691 D0702 GXL-8F D0902 8130030 GR0011 Block, Mounting, Gripper Piston, Gripper Wedge, Gripper with ver. Spring, Return, Piston Body, Gripper with ver.
PARTS/LISTS Controller P/D-28 PARTS/DIAGRAMS UCR-150L Robot IMR004/0800
Controller Quantity Ref. Part No. Description 35 701 702 703 704 705 706 707 708 709 710 711 712 713 800 803 804 805 806 806 SPS-S40-24 HC1001 HC1011 AB6-V KEY-G1205A HC1021 LCM-20X4 HW-CB116B ROM KB25-1-25-4 HC1031 HC1041 HC1051 HC1061 KB24-09-08VH 20B9001SP G6B-1174P 51SB24T KB24-1-24-6 KB24-1-24-8 Power Supply Unit, Max Rax Upper Cover, Pendant Lower Cover, Pendant Switch, Emergency Stop Keyboard Panel, PCE-IV Plate, Keyboard Support LCSD Display with Board PCB, Pendant-CNT.