Lifeline Technical Manual

Document No. 6-0101 Rev. D Page 13 of 38
CHAPTER 4 - BATTERY SPECIFICATIONS
4.1 Battery Models
The Lifeline® Series consists of deep cycle as well as engine starting batteries. Capacities of
the deep cycle batteries range from 33 to 1200 ampere hours (rated at the 20 hour rate) and a
variety of 2-volt, 6-volt and 12-volt models are available. Ratings of the starting batteries range
from 550 amperes to 810 amperes (CCA at 0°F) and these are only available in 12 volt models.
Refer to the battery specification sheet (published separately) for a complete listing of the
mechanical and electrical specifications for each battery model.
4.2 Terminals
Standard Terminals: The following table shows the standard type of terminal used on each
battery model:
Table 4-1. Battery Terminals
Battery Model
Standard Terminal Type
GPL-24T, GPL-2400T, GPL-27T,
GPL-2700T, GPL-31T, GPL-3100T, GPL-31XT, GPL-31T-2V
Marine Terminal (Copper Alloy)
Positive = M10 and Negative = M8
GPL-4DL, GPL-8DL
L-Blade Terminal (Copper Alloy) with M8 Hardware
GPL-4DA, GPL-8DA
SAE Automotive Post (Lead)
GPL-1400T, GPL-30HT, GPL-4CT, GPL-6CT, GPL-L16T,
GPL-4CT-2V, GPL-6CT-2V, GPL-L16T-2V
M8 Threaded Insert (Copper Alloy)
GPL-U1T
M6 Threaded Insert (Copper Alloy)
Optional Terminals: The 2 and 6 volt models are available with marine terminals on a special
order basis.
Terminal Hardware: When requested, batteries are supplied with silicon bronze bolts, nuts and
washers as required for installation.
Terminal Torque Values: Use 35 in-lbs / 4.0 nm for M6. Use 70 in-lbs / 7.9 nm for M8 and M10.
4.3 Handles
All batteries include lifting handles, either built into the cover, dual ropes attached to the cover,
or a single plastic handle attached to brackets on the sides of the container.
4.4 Definition of Ratings
Capacity ratings are after 15 cycles per BCI specifications and are stated at 77°F (25°C) to 1.75
volts per cell.
4.5 Temperature Range
Storage (when fully charged): -67°F (-55°C) to 122°F (50°C)
Operating: -40°F (-40°C) to 160°F (71°C).
4.6 UL Recognition
All Lifeline® AGM batteries meet the requirements of UL
®
1989 (Standby Battery) and are UL
recognized under UL File Number MH-17983.
4.7 Shipping Classification
Lifeline® AGM batteries have been tested and determined to be in compliance with the
vibration and pressure differential tests in accordance with DOT 49 CFR 173.159(d) and Special
Provision A67 of the International Air Transport Association (IATA) Dangerous Goods
regulations. As such, they are classified as a “NONSPILLABLE BATTERY” and can be shipped
as non-hazardous material by any means. To comply with DOT shipping regulations, the battery
must be packaged to protect against short circuits and the battery and outer packaging must be
plainly and durably marked “NONSPILLABLE” or “NONSPILLABLE BATTERY”.