USER'S GUIDE & SAFETY MANUAL Deluxe Blower Patent # 6264171
Important Safety Notice Read and understand all procedures and safety instructions before using the Deluxe Blower. Observe all safety information on this page and note specific safety requirements as explained by procedures in this manual. Failure to follow these instructions could result in serious personal injury or death. ADVERTENCIA: Favor de leer y comprender todas las instucciones de operación y seguridad antes de usar la máquina. Si Ud. no comprende las instrucciones favor de consultarle a su jefe.
Table of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 A. Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. General Information The operating instructions contain a full description of the Deluxe Blower, which has been designed for the purpose of feeding fiber optic cable through round conduits of uniform cross section. The conduit must previously have been installed underground or overhead to receive the fiber optic cable and must be of sufficient length on exit to be received by the machine.
optic cable measuring from 1⁄4" to 1.13" (6 mm to 28.7 mm) into an unobstructed, unoccupied, airtight conduit run at speeds of 0 to 300 feet per minute (0-91 m/min). A cable carrier must be placed at the front end of the cable. The Deluxe Blower greatly reduces pulling stress on the cable. When equipped with the electronic counter box, the tractor drive will automatically shut down if the cable hits an obstruction or if it begins to slip on the tractor drive.
2. Technical Information A. hYDRAuLIC SYSTEm REQuIREmENTS • Hydraulic Operating Pressure: 1500 psi (103 bar) maximum • Hydraulic Flow: 6.8 gpm (20.8 l/m) maximum • Hydraulic Circuit Type: Open Center • 5 micron filtration • Fitted with BHTMA standard 1/2" flat faced quick release couplings • Proper sized power unit should be used to run the blower machine to prevent overheating ImPORTANT: Operators must take any precautions that may have been recommended by the suppliers of lubricants or hydraulic fluids.
Figure 1. Compressor Sizing for 3,280 ft (1,000 m) of Conduit Run OuT OF RANGE Figure 2. Compressor Sizing for 4,921 ft (1,500 m) of Conduit Run OuT OF RANGE Figure 3.
D. OPERATIONAL CAPACITIES • Pushing Force: 175 lbs (778 N) maximum • Pushing Speed: 300 ft/min (91 m/min) maximum • Cable Sizes: .25" to 1.13" (6 mm to 28.7 mm) • Conduit Sizes: 1/2", 3/4", 1", 1-1/4" TRUE, 1-1/4", 1-1/2" SDR 11 & 13.5, 2" and metric O.D. conduit; 10 & 12 mm, 12.7 mm, 14 mm, 16 mm, 18 mm, 25 mm, 32 mm, 36 mm, 37 mm, 40 mm, 42 mm, 44 mm, 46 mm and 50 mm E.
Safe Operating Practices Read and understand all procedures and safety instructions before using the Deluxe Blower. Observe all safety information on this page and note specific safety requirements as explained by procedures called out in this manual. Failure to follow these instructions could result in serious personal injury, property damage or death. A. wORk AREA SAFETY 1. Wear personal protective equipment: hard hat, safety glasses, safety shoes, and leather work gloves. 2.
D. ELECTRIC DEVICES The electronic counter box and power supply are electrical devices. Electric shock hazards exist that could result in severe personal injury or death. Observe the following precautions to avoid electrical hazards: 1. Do not operate in or near water. This includes setting the electronic counter box or battery pack on a wet surface or exposing them to rain. 2. Do not remove cover of electronic counter box. There are no user-serviceable parts inside.
Set Up the Blower This manual contains setup and operating instructions for the Deluxe Blower with job box. ImPORTANT: The Deluxe Blower must not be located below overhead gantries, power lines or walkways where there might be a risk of falling objects. The operator must be wearing recommended protective gear before operating the blower. Operating light levels should be at least 200 lux of light intensity. 5. A.
6. Cable Crash Test Cable Crash Testing is a very quick and easy step to be completed before attempting the installation of cable with the Deluxe Blower. This test is necessary to set the hydraulic motor pressure of the blower below the point that it may cause cable damage as a result of over pushing or encountering an obstruction in the sub-duct system. Every cable has different pushing values and these values vary depending on duct I.D. Example: A cable with a crash test value of 75 bar in 33 mm I.D.
HYDRAULIC POWER SOURCE HYDRAULIC HOSES INNERDUCT DELUXE LW BLOWER ELECTRICAL HOOK UP TO POWER SOURCE FIBER OPTIC CABLE CABLE REEL OPERATOR AIR HOSE AIR COMPRESSOR Figure 8. Install Venturi Figure 9. Typical Set-up 5. Attach hydraulic hoses (Figure 9). The Deluxe Blower’s hydraulic system uses quick-disconnect couplings. Keep all connections clean to avoid contamination and possible system failure. Use hose end caps (supplied).
6. Press Touch Screen “LImIT: xxxx” to open the Limit keypad. 7. Enter the desired pressure – suggested starting point is 800 PSI. 8. Place Cable in Blower from Rear Rollers through Tractor Drive. Push cable through the duct until it stops against the Pulling Eye (Figure 13). 9. Place a mark on the Cable about 2" (51 mm) behind the Rear Rollers (Figure 14). Figure 13. Install Cable Figure 14. mark the Cable 10. Install top Venturi (Figure 15). Close Air Block and tighten (Figure 16). Figure 15.
13. Lower the Tractor Drive Cover, and tighten until the tracks make contact with the cable. Give one additional turn to the clamp screw. 14. Turn on Hydraulic Power, and press the ECB DRIVE button ON. 15. Increase speed as quickly as possible by turning the hydraulic Flow Control counter-clockwise. The Cable should be pushed into the duct. Continue to speed up the tracks until the cable stops and the ECB gives a hI-PRESSuRE ERROR screen. 16.
Pressure Test Conduit The conduit system must be able to withstand a maximum pressure of 175 psi, and be free of leaks. A Conduit Pressure Test Kit, part number 08761457, is available to perform this test. Conduit may also be tested for pressure using the Deluxe Blower, follow the steps below. 1. Loosen the 6 nuts on the Air Block assembly (Figure 20). Open the Conduit Clamp Cover and Air Block Cover (Figure 21). Figure 20. Loosen Air Block Assembly 7. Figure 21.
PACK 1 2 3 4 CABLE PACK Cable OD P/N 0.23-0.34 (5.8-8.8) 0.35-0.60 (8.9-15.2) 0.61-0.85 (15.3-21.6) 0.86-1.13 (21.7-28.7) Cable OD 08780393 Pack #1 08780394 Pack #2 08780395 Pack #3 08780396 Pack #4 VENTURI P/N 0.23-0.34 (5.8-8.8) 08780281 0.35-0.48 (8.9-12.2) 08780282 0.49-0.60 (12.3-15.2) 08780283 0.61-0.73 (15.3-18.5) 08780284 0.74-0.85 (18.6-21.6) 08780285 0.86-0.97 (21.7-24.6) 08780286 0.98-1.13 (24.7-28.7) 08780446 CABLE SEAL Cable OD P/N 0.23-0.28 08780406 (5.8-7.2) 0.
5. Choose the correct Venturi to fit the cable being installed. Do not install at this time! 6. Place conduit in the Conduit Seal and Conduit Clamp. Note placement up to ridge on Conduit Seal (Figure 24). 7. Clamp conduit in place (Figure 25). Figure 24. Placement of Conduit in Conduit Seal & Conduit Clamp Figure 25. Clamp Conduit in Place 8. Place Seal Disk in Venturi slot. (Figure 26). 9. Close Air Block Cover and secure (Figure 27). Tighten nuts securely, but do not over tighten.
10. Plug receiving end of Conduit with a properly sized Conduit Pulling Eye (Figure 28) (Appendix R pg. 62). 11. Choose the correct Pulling Grip & install on receiving end of Conduit (Figure 29). Figure 28. Installing Conduit Pulling Eye Figure 29. Installing Pulling Grip 12. Connect the Air Compressor (Figure 30). a. Ensure Air Valve is off before connecting air hose. b. Attach the hose supplied with the air compressor to the air compressor coupling.
13. Slowly open Air Control Valve. Pressurize conduit to 80-100 psi (5.5-6.9 bar) (Figure 32). Figure 32. Open Air Control Valve Figure 33. Close Air Control Valve 14. Prove conduit integrity. a. Close Air Control Valve (Figure 33). b. Conduit must not lose more than 20 psi (1.38 bar) over a 2-minute period. c. After 2 minutes, relieve air pressure. Open air pressure relief valve by moving the blower pressure valve handle counter clockwise to the 9 o’clock position (Figure 34). d.
8. Prepare Conduit for Cable 1. Remove Conduit Pulling Eye and Pulling Grip from receiving end of Conduit. After removing pulling eye, re-install pulling grip in order to catch Foam Carrier during conduit lubrication (Figure 35). 2. Open the Air Block Cover (Figure 36). Figure 35. Install Pulling Grip on Conduit Figure 36. Open Air Block Cover 3. Tilt Blower forward (Figure 37). 4.
Figure 39. Insert Foam Carrier Figure 40. Insert Seal Disk 7. Close the Air Block Cover. Tighten spanner nuts securely, but do not over tighten (Figure 41). Use cross tightening procedure with the spanner wrench to secure completely. Figure 41. Tighten Air Block Cover Figure 42. Close Air Control Valve 8. Prove conduit integrity and spread lubricant through Conduit. a. Re-connect the air hose to the fiber blower and attach all safety clips. b.
9. Ensure Air Block is depressurized. Open air pressure relief valve by moving the blower pressure valve handle counter clockwise to the 9 o’clock position (Figure 43). Shut off the air from the compressor, decompress the air in the hose and disconnect the hose from the blower. 10. Remove Seal Disk and install Venturi (Figure 44). Figure 43. Decompress Air Block Figure 44.
Prepare Cable The Deluxe Blower is designed so cable may be installed from the side. Follow these steps so cable is properly positioned to begin operation. 1. Choose the correct Cable Grip and install on fiber optic cable (Figure 46) (See Tables 1 & 2, on page 18). 2. Install 5/8" (16 mm) Swivel on Cable Grip. Grip must be firmly secured to cable (Figure 47). The eye on the grip can be compressed to fit smaller diameter conduits.
Figure 50. Open Rollers Figure 51. Tilt Blower 6. Add lubricant to Conduit before Carrier: 1/2 quart/6000 feet (.5 liter/2 km) (Figure 52). 7. Feed Cable Assembly through the counter rollers by lifting the Counter Roller Bracket. Lock the Rear Cable Guide Roller into place, and feed the cable through the Tractor Feed. (Figure 53). Figure 52. Add Lubricant before Cable Assembly Figure 53. Feed Cable Assembly Through Blower 8. Push Cable Assembly, including entire Cable Grip, into Conduit. 9.
10. Choose the correct Cable Seals and install on cable. Grooved side of Cable Seal faces conduit. Place Cable Seals into Venturi, split side down (Figure 55). 11. Close Air Block Cover (Figure 56). Tighten nuts securely, but do not over tighten. Use cross tightening procedure to completely secure. Figure 55. Install Cable Seals Figure 56. Close Air Block Cover Final Set-Up 1. Lower Tractor Drive Cover with turn crank until the cover reaches the stopperbushing.
ImPORTANT: It is recommended that if a reel-tensioning unit is not being used, the cable reel should then be kept under control by a second operator who is required to wear proper safety equipment and maintain a proper distance from the cable. A. FINAL INSPECTION !CAuTION: Before placing the blower into operation, always perform a final inspection of all components used. 1. Check that the Cable Grip is attached to conduit on receiving end. 2.
wARNING: Escaping fluids under pressure can penetrate the skin and cause serious personal injury. Observe the following precautions to avoid hydraulic hazards: • Tighten all connections before applying pressure. Relieve pressure before connecting or disconnecting hoses. • Check for leaks with a piece of cardboard. Do not use hands! • Do not exceed working pressure of hydraulic hoses. Visually inspect hoses regularly and replace if damaged. 3.
D. PANEL LAYOuT The Deluxe Blower Electronic Control Box uses a touch screen controller with four function buttons. Figure 64. Turn on Control Box Power Figure 65. Control Panel DRIVE: OFF/F1: Disengages Hydraulics from the Blower. The OFF touch screen button will be highlighted when the unit is stopped. The operator can use either the touch screen button of the Function button. ON/F2: Engages Hydraulics to the Blower. The ON touch screen button will be highlighted when the unit is running.
SCALE: Touching the touch screen on any of the Units (FPM/MPM, FT/M, PSI/BAR) will open a UNITS screen. Select from Metric or Imperial units, and press ENTER. SPEED: Displays cable speed in Feet/Min or Meters/Min DIST: Displays distance of current installation in Feet or Meters – Resettable RESET: Touch Screen button that will reset DIST to 0 TOTAL: Displays lifetime distance on the machine in Feet or Meters – Non Resettable. PRSSR: Displays hydraulic working pressure in PSI or BAR.
E. TRACTION CONTROL Once activated, the traction control will stop the blower’s tractor drive if track speed goes above the maximum speed setting of 300 ft/min. (91 m/min.), or if the slippage allowance is exceeded. Slippage is measured by comparing the speed of the tracks with the speed of the cable being installed.
Figure 67. Turn on hydraulics Figure 68. Rotate hydraulic Flow Control knob Figure 69. Turn On Air Figure 70. Turn Off Air at the Air Block !wARNING: Never wrap line around your hand, arm, foot, or leg. Severe personal injury or death could result from entanglement. !CAuTION: Always wear protective equipment: hard hat, safety glasses, safety shoes and work gloves. 5.
!wARNING: Air Block Assembly contains compressed air when blower is operated. Opening Air Block while under pressure may cause serious personal injury. Ensure blower is depressurized before removing Air Block cover. 7. Remove Cable Grip from receiving end of Conduit. 8. If electronics stop blower before Cable Carrier exits, restart blower, making sure speed is within minimum and maximum allowance. Also see Troubleshooting Guide. 12.
Figure 73. Raise Tractor Drive Cover Figure 74. Turn Off hydraulic Power B. REmOVE CABLE FROm BLOwER. 1. Open Air Block Cover and remove Cable Seals (Figure 75). 2. Pull the Guide Roller knob and move Rear Guide Roller into open position. Lift Counter Roller knobs so rollers are clear of cable (Figure 76). Pull cable out from side of unit. Figure 75. Remove Cable Seals Figure 76. Open Rollers To Remove Cable C. SEPARATE uNIT FROm CONDuIT. 1. Open Conduit Clamp. 2. Pull unit away from Conduit. 3.
13. Maintenance Figure 77. maintenance Schedule CAuTION: Operators are not permitted to perform maintenance tasks unless Condux personnel or representatives have appropriately trained them. Disconnect the machine from its electrical, pneumatic, and hydraulic power sources before servicing. A. TRACk CLEANING AND TIGhTENING 1. Inspect track before and after each use. 2. Clean after each use, or when necessary.
2. Remove the pivot shaft with an 8 mm allen wrench. 3. On the bottom drive, remove the 3 capscrews from the prox cover with a 2 mm allen wrench. 4. The bearing cap can be removed from both the top and bottom assembly using a 5 mm allen wrench. 5. At this point, the drive pulley can be removed straight out the same hole as the bearing cap and the belt can be removed.
Troubleshooting Guide 14. Problem Cable becomes jammed in the conduit system. Solution 1. Inform the people at the other end of the conduit that a problem has been experienced and the operator is going to shut down the system. 2. Shut off the hydraulic valve at the blower. 3. Shut off the pneumatic air supply with the Air Control Valve turning it to the 9 o’clock position, allowing the air pressure to be depressurized from the conduit and the air block. 3.
Blower with Job Box A. APPENDIx Blower with Job Box ITEm 1 2 3 PART NO DESCRIPTION 02288701 Pin, Hitch Cotterless 3/8 x 4.
B. Upper Drive Shaft Kit APPENDIx Upper Drive Shaft Repair Kit 08780625 ITEm 1 2 3 4 5 6 7 8 9 10 REQuIRED PART NO DESCRIPTION QTY 02288583 Capsrw M06-1.0 X 10 BHSS 18-8 2 02288656 Ring, Retaining 28MM Ext (3100) 1 08780010 Cap, Bearing Assy-Upper Drvshft 1 08780011 Shaft, Upper Drive-Upr Drv Assy 1 08780642 Bushing, Dampening (Kit includes 2) 1 08780029 Shaft, Pivot-Idler Assy 1 08780105 Bracket, Idler Roller Mnt Assy 1 08780181 Key, Drive Shaft 7mm-8mm-19.
Lower Drive Shaft Kit C. APPENDIx Lower Drive Shaft Replacement Kit 08780626 ITEm 1 2 3 4 5 6 7 8 9 10 REQuIRED PART NO DESCRIPTION QTY 02288583 Capsrw M06-1.0 X 10 GHSS 18-8 2 02288656 Ring, Retaining 28MM Ext (3100) 1 08780642 Bushing, Dampening-(Kit includes 2) 1 08780029 Shaft, Pivot-Idler Assy 1 08780105 Bracket, Idler Roller Mnt Assy 1 08780181 Key, Drive Shaft 7mm-8mm-19.
D. Hydraulic Motor Kit APPENDIx Hydraulic Motor Replacement Kit 08780636 ITEm 1 2 3 PART NO 02269664 02269694 08780940 DESCRIPTION CAPSRW 0.25-20X0.
Idler Bracket Bushing & Screw Kits E.
F.
REQuIRED QTY kIT QTY Coupling, Universal 3/4 Male 1 NA 02288573 Capsrw M05-0.
Counter Clamp Roller & Cable Guide Kits G. APPENDIx Counter Clamp Roller Replacement Kit 08780630 ITEm 1 2 3 4 PART NO 08780091 08780094 08780095 08780096 DESCRIPTION Roller, Cable Clamp-Assy Shaft, Cable Clamp Roller Spacer, 10mm-14mm-21.5mm Nylon Spacer, 10mm-14mm-1.5mm Nylon REQuIRED QTY 1 1 1 1 kIT QTY 1 1 1 1 Parts List, Counter Clamp Roller Replacement Kit 08780630 Counter Cable Guide Replacement Kit 08780631 ITEm 1 2 46 PART NO 02288649 08780266 DESCRIPTION Capsrw M03-0.
Timing & Takeup Roller & Idler Roller Kits H. APPENDIx Timing & Takeup Roller Replacement Kit 08780632 ITEm 1 2 3 4 PART NO 02288573 08780006 08780037 08780663 DESCRIPTION Capsrw M05-0.
I. Hydraulic Coupler (Male) Kit APPENDIx Hydraulic Coupler (Male) Replacement Kit 08780634 ITEm 1 2 3 4 5 6 REQuIRED PART NO DESCRIPTION QTY 02260200 Cap, Dust (Male Flat Face Cplrs) 1 02286710 Hose 06 x 22.0-06sw 1 02288620 Coupler, Male-Flat Face Metric 1 02288643 Hose 06 x 21.0-06sw 1 02288643 Hose 06 x 21.
Hydraulic Coupler (Female) Kit J. APPENDIx Hydraulic Coupler (Female) Replacement Kit 08780635 ITEm 1 2 3 4 5 6 REQuIRED PART NO DESCRIPTION QTY 02260201 Cap, Dust (Fem Flat Face Cplrs) 1 02286710 Hose 06 x 22.0-06sw 1 02288619 Coupler, Female-Flt Face Metric 1 02288643 Hose 06 x 21.0-06sw 1 02288643 Hose 06 x 21.
K. Clamp Adjustment Kit APPENDIx Clamp Adjustment Replacement Kit 08780637 ITEm 1 2 3 4 5 6 7 8 9 50 PART NO 02240800 02288610 02288644 02288646 02289031 02290172 08780081 08780106 08780661 DESCRIPTION Capsrw, #10-24 x 0.50 BHSS 18-8 Cylinder, Lift-Pnuematic Chrgd Lever, Ball Knob 10mm 08mm Thr Zerk, Grease, 6mm-1.0 Straight Bearing , Thr 1.265-2.0-0.062 Washer, Fender #10-1.00-.
Lower Counter Roller Kit L. APPENDIx Lower Counter Roller Replacement Kit 08780638 ITEm 1 2 3 4 PART NO 02288574 08780022 08780257 08780260 DESCRIPTION Capsrw, M05-0.
M. RH Cable Guide Roller Kit & Adjustable Rear Cable Guide Kit APPENDIx ITEm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 52 REQuIRED kIT DESCRIPTION QTY QTY Nut, #10-24 Nyloc St GR2 CZ 1 Capsrw M05-0.8 x 12 BHSS 18-8 6 1 Capsrw M06-1.0 x 20 CSSS 18-8 5 2 Screw, Shoulder M06 Dia-35mm Lg 2 Capsrw M04-0.7 x 10 CSSS 18-8 4 Flatwasher M06-Fender SS 18-8 2 1 Setscrew M04-0.7 x 10 HXSO NTST 2 Knob, Hand-Knurled .
LH Cable Guide Roller Kit N. APPENDIx LH Cable Guide Roller Replacement Kit 08780640 ITEm 1 2 3 4 5 6 PART NO 02288574 02288579 02288585 02288989 08780059 08780133 DESCRIPTION Capsrw M05-0.8 x 12 BHSS 18-8 Plunger, Spring-M10x1.
O. Counter Spring Kit APPENDIx Counter Spring Replacement Kit 08780641 ITEm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 54 REQuIRED kIT PART NO DESCRIPTION QTY QTY 02288583 Capsrw M06-1.0x 10 BHSS 18-8 2 1 02288588 Flatwshr M06-Narr ST CZ 2 1 02288639 Cap, Vinyl .75id-.88od-1.00 Blk 2 1 02288677 Sensor, Pickup-Turck Picoprox 1 02288721 Spring, Comprss .063-0.600-2.
Base Mount P. APPENDIx ITEm 1 2 3 PART NO DESCRIPTION 02288654 Handle, Adjustable Clamping 02288701 Pin, Hitch Cotterless 3/8 x 4.
Q.
Hydraulic Circuit R.
S. Hydraulic Flow Control Valve APPENDIx Parts List, Hydraulic Control Flow Valve Replacement Kit 08780945 ITEm PART NO DESCRIPTION 1 02260200 Cap, Dust (male Flat Face Cplrs) 1 2 02260201 Cap, Dust (fem Flat Face Cplrs) 1 3 02269708 Valve, Cartridge-Direc.
Possible Wear & Replacement Parts For replacement parts please contact the factory or Condux representative. List of possible wear items: Part Number Description 08780904 Belt, Cable 50MM X 260MM Center See Table 1, pg 18 for Cable Seals correct cable seal size 08780126 Kit, Seal Replacement-LW Blower 08780424 Machine Screws,M04-0.
Possible Wear & Replacement Parts PACKAGE ADD-ONS Part Number 60 Description 08780393 CABLE PACK 0.23"-0.34" (5.8-8.6 MM) CABLE-LW 08780394 CABLE PACK 0.35"-0.60" (8.9-15.2 MM) CABLE-LW 08780395 CABLE PACK 0.61"-0.85" (15.3-21.6 MM) CABLE-LW 08780396 CABLE PACK 0.86"-1.05" (21.7-26.7 MM) CABLE-LW 08780795 DUCT PACK .50" DUCT OD SDR 13.5/ SDR 11 08780680 DUCT PACK .75" DUCT OD SDR 13.5/ SDR 11 08780240 DUCT PACK 1.00" (25 MM) DUCT OD SDR 13.5/ SDR 11 08780385 DUCT PACK 1.25" DUCT OD SDR 13.
Possible Wear & Replacement Parts CABLE PACK WEAR PARTS Part Number Description 08780406 SEAL,CABLE 0.23-0.28 (5.8-7.3 MM) OD CABLE 08780407 SEAL,CABLE 0.29-0.34 (7.4-8.8 MM) OD CABLE 08761424 SEAL,CABLE 0.35-0.42 (8.9-10.7 MM) OD CABLE 08761425 SEAL,CABLE 0.43-0.48 (10.8-12.2 MM) OD CABLE 08761426 SEAL,CABLE 0.49-0.55 (12.3-14.0 MM) OD CABLE 08761427 SEAL,CABLE 0.56-0.60 (14.1-15.2 MM) OD CABLE 08761428 SEAL,CABLE 0.61-0.67 (15.3-17.0 MM) OD CABLE 08761429 SEAL,CABLE 0.68-0.73 (17.1-18.
Replacement Parts & Accessories DUCT PACK WEAR PARTS Part Number Description 08078300 CARRIERS,FOAM 0.75 OD 08761439 CARRIERS,FOAM 1-1/4 OD 08761440 CARRIERS,FOAM 1-1/2 OD 08761441 CARRIERS,FOAM 1-3/4 OD 08761442 CARRIERS,FOAM 2 OD CARRIER ASSEMBLIES 08780793 CARRIER ASSY-0.688 OD 08780690 CARRIER ASSY-0.750 OD 08780230 CARRIER ASSY-0.787 OD 08761560 CARRIER ASSY-1.063 OD 08761250 CARRIER ASSY-1.121 OD 08761643 CARRIER ASSY-1.181 OD 08761555 CARRIER ASSY-1.
Replacement Parts & Accessories REPLACEMENT DISCS FOR CARRIERS 08780794 DISC CARRIER-0.688 OD 08780691 DISC CARRIER-0.750 OD 08780235 DISC CARRIER-0.787 OD 08761558 DISC CARRIER-1.063 OD 08761144 DISC CARRIER-1.121 OD 08761646 DISC CARRIER-1.181 OD 08761553 DISC CARRIER-1.220 OD 08761671 DISC CARRIER-1.250 OD 08761528 DISC CARRIER-1.299 OD 08761661 DISC CARRIER-1.378 OD 08761147 DISC CARRIER-1.414 OD 08761785 DISC CARRIER-1.496 OD 08761574 DISC CARRIER-1.
Replacement Parts & Accessories FIxED hEAD INNERDuCT PuLLING EYE Tapered buttress threads thread into the innerduct for maximum pulling strength. These eyes connect directly to a Condux swivel. When properly sized and installed, these eyes will not pull out of the innerduct until the pulling tensions have greatly exceeded the maximum pulling tensions recommended by the innerduct manufacturers. NOTE: To determine correct pulling eye size, obtain the actual innerduct inside diameter (I.D.). The I.D.
Replacement Parts & Accessories CABLE jACkET SLITTER This popular tool makes quick, safe work of removing sheath and turnplate from communication cables. With a turn of the handle, the toothed wheel pulls the tool forward while the angled blade makes a clean cut. Blade guard protects conductors from damage. Also excellent for slitting innerduct. Minimum cable diameter 1" (25 mm).
Replacement Parts & Accessories INNERDuCT PRESSuRE TEST kIT Use the Innerduct Pressure Test Kit to pressure test innerduct before setting up the Deluxe Blower. The conduit system must be able to withstand and hold 150 psi (10.3 bar) for the Cable Blower to work properly. Part Number 08761457 Description Pressure Test Kit for 1", 11⁄4" & 11⁄2" SDR 11 & 13.
Warranty Information A. FACTORY ASSISTANCE Condux International can provide further advice regarding any problems with the installation, service, assembly, or disassembly of the Deluxe Blower. Call toll free at 1-800-533-2077 (USA and Canada) or 1-507-387-6576 and ask for assistance. The Deluxe Blower can be returned to the factory at any time for service or repair; however, a Return Material Authorization (RMA) must be obtained from Condux before shipping.
Condux International, Inc. P.O. Box 247 • 145 Kingswood Drive, Mankato, MN 56002-0247 USA 1-507-387-6576 • 1-800-533-2077 • FAX 1-507-387-1442 Internet: http://www.condux.com • e-mail: cndxinfo@condux.com 68 © Copyright 2013, Condux International, Inc. Printed in USA Literature Part Number: 08780999 Revision Number: 4.
