Featuring Installation and Technical Guide www.congoleum.
lead dust and chips which can be harmful. Beginning April 22, 2010 contractors performing renovation projects, including preparation of an area to receive floor covering, that disturb lead –based paints in pre- 1978 homes, child care facilities and schools must be certified and must follow specific work practices to prevent lead contamination. Detailed information on training and certification is available through the EPA at the following web site www.epa.gov/lead/pubs/toolkits.htm.
als spirits is a flammable material. Read and follow cautionary instructions on the labels of these products. the side of the cartons to ensure that the pattern and shade numbers are the same. Mix tiles from several different cartons to achieve the best appearance. • W ear protective equipment when appropriate such as safety glasses, respirators, NIOSH-designated dust masks, kneepads, gloves, etc.
Installation Accessories Information DS100 DuraSet Adhesive DuraCeramic Premixed Grout Order Code DS100 Use specific color code Description Solvent free, acrylic, pressuresensitive adhesive Premixed sanded, acrylic grout Use Installing tile over all approved floor surfaces For use with DuraCeramic Origins, DuraCeramic Dimensions and Ovations in grouting joints 1/8" to 1/4" wide. Can also be used for grouting most ceramic, quarry and porcelain floor tile.
Product Information Specifications and Recommended Usage Product Information DuraCeramic Origins DuraCeramic Dimensions Size (nominal) 15 5/8" x 15 5/8" (39.7 cm x 39.7 cm) 12" x 24" (30.48 cm x 60.96 cm) 14" x 14" (35.6 cm x 35.6 cm) Gauge (nominal) .160" (4.1 mm) .160" (4.1 mm) .140" (3.6 mm) Packaging 10 pieces/carton; 17 sq. ft.; 1.58 m2 10 pieces/carton; 20 sq. ft.; 1.86 m2 15 pieces/carton; 20.4 sq. ft.; 1.90 m2 Shipping Weight 30.5 lbs./carton 36 lbs./carton 32.7 lbs.
Congoleum UnderFlor Subfloor Recommendations Subfloor Construction/ Materials Comments Notes Congoleum UnderFlor or QuikStik UnderFlor • UnderFlor and QuikStik UnderFlor are underlayment systems for floating installations of DuraCeramic Origins, DuraCeramic Dimensions and Ovations over a variety of substrates in lieu of direct bonding. See detailed instructions on page 7. The subfloor system for floating surface must be smooth, solid and dry.
Congoleum QuikStik UnderFlor The fastest, most cost effective floating floor installation system - just roll it out, peel back the release liner and start installing the floor. Install under DuraCeramic Origins, DuraCeramic Dimensions and Ovations. • No messy adhesive to spread • No trowel or 100 lb.
Important: For tile installation, QuikStik Underflor must be positioned in the room with seams at least 4" away from the joints in the finished floor tile. (Figure 1). Congoleum UnderFlor & QuikStik UnderFlor Substrate Recommendations UnderFlor & QuikStik UnderFlor can be installed over the following surfaces: Subfloor Construction/ Materials QuikStik Seams Wood Structure Fig. 1 – Position QuikStik Underflor seams at least 4” away from tile joints.
DuraCeramic Origins (15 5/8" x 15 5/8") DuraCeramic Dimensions (12" x 24") Ovations (14" x 14") Square or Straight Yes Yes Yes Diagonal Yes No Yes ½ Drop Yes Yes Yes 1/3 Drop No Yes No Paver No Ungrouted only No Herringbone No Ungrouted only No 1 /2 Drop Layout • Snap a second perpendicular chalkline 12" away from the first perpendicular line (Fig. 8). Complete a dry layout in the first 2 rows starting from the perpendicular chalklines.
Setting Floor Tiles • P osition two spacers along the edge of adjacent tiles, then lay the next tile gently against the spacers without forcing it into place (Fig. 13). Continue to set the tiles in straight rows to complete each section (Fig. 14). Follow the chalk lines to keep the joints straight and make minor adjustments if necessary. Remove the spacers immediately after setting each tile. • C arefully position the first tile into the adhesive at the intersection of the chalk lines (Fig. 10).
Grouted and Ungrouted Floors • S pread the adhesive on the second half of the floor so it can dry while you are cutting and fitting the last row of tiles along the wall. Complete the second half of the room following the same procedures. • Roll the floor slowly, in both directions, with a 100-pound, three-section roller within one hour after setting the tiles (Fig. 16). Re-roll the entire floor immediately before grouting or applying joint sealer. C F A E G B H D Fig. 17 - Diagonal Layout. Fig.
• Make a dry layout in one quadrant along the center and perpendicular chalk lines. • Measure the distance between the last whole tile and the wall. If the distance in either row is less than one-forth of the diagonal dimension of the tile, adjust the starting point and snap a new chalk line 1/4 of the diagonal dimension of the tile away from the original chalk line (Fig. 18). This will provide a balanced layout with larger cut tile around the perimeter. Fig.
• U se the tip of a hard rubber float and fully pack the grout into the joints (Fig. 21). Hold the float in a low angle and press firmly with short strokes at a right angle to the joint. • U se a firm square edge sponge to remove the excess water solution. Use light pressure and wipe diagonally across the joints (Fig. 24). Do not allow the water to flow into the ungrouted joints or accumulate in finished areas. Fig. 24 - Wipe diagonally across the joint to remove excess water. Fig.
• Remove as much of the grout as possible using care to avoid cutting into the edge of the adjacent tile. Repeat this process on all four sides of the damaged tile. • N ext, heat the tile a few inches in from the corner. While the tile is warm, drive a putty knife or screwdriver into the heated area with a hammer (Fig. 26). Fig. 26 - Drive a putty knife into the heated area and pry upward. • T hen, pry upward to release the tile from the adhesive.
Caution: DuraCeramic Origins, DuraCeramic Dimensions and Ovations, like other types of hard-surfaced floors, can become slippery when wet. Allow time for the floor to dry after washing. Immediately wipe up wet areas from spills or wet feet. Place mats at outside entrances to prevent water, snow or ice from being tracked onto your floor. Improper polishes or finishes can also cause slipperiness. REGULAR CARE • Sweep or vacuum regularly to remove grit and sand that can abrade, dull or scratch your new floor.
