CS1000 series ContaminationSensor Operating and Maintenance Instructions English (translation of original instructions) Valid from: - Firmware version V 3.00 - Hardware index F - Serial number: 0002S01515K0004000 Document No.
ContaminationSensor CS 1000 Imprint Imprint Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Telephone: +49 (0)6897 509 01 Telefax: +49 (0)6897 509 846 E-Mail: filtersystems@hydac.com Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr.
ContaminationSensor CS 1000 Contents Contents Imprint .......................................................................................................................2 Documentation Representative...............................................................................2 Contents....................................................................................................................3 Preface ............................................................................................
ContaminationSensor CS 1000 Contents Operating the CS1x2x using the keypad.............................................................. 30 Function of the Keys .............................................................................................31 Measured variables on the display ....................................................................... 32 ISO (Cleanliness class).....................................................................................32 SAE (Cleanliness class)..........
ContaminationSensor CS 1000 Contents ISO 4 / ISO 6 / ISO 14....................................................................................... 64 ISO code, 3-digit ...............................................................................................65 ISO + T..............................................................................................................66 HDA.ISO – Analog signal ISO to HDA 5500 ..................................................... 67 HDA.ISO Signal 1/2/3/4 ....
ContaminationSensor CS 1000 Contents Specifying highest measured cleanliness class ................................................ 99 Cleanliness Class - NAS 1638............................................................................100 Checking/resetting default settings....................................................................101 PowerUp menu ...................................................................................................101 Measuring menu .............................
ContaminationSensor CS 1000 Preface Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It will acquaint you with the product and assist you in obtaining maximum benefit in the applications for which it is designed. You should keep it in the vicinity of the product so it is always at your fingertips.
ContaminationSensor CS 1000 Preface Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product: Fax: ++49 (0) 6897 / 509 - 846 E-Mail: filtersystems@hydac.com Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.
ContaminationSensor CS 1000 Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. WHAT do I want to know? I determine which topic I am looking for. WHERE can I find the information I’m looking for? The document has a table of contents at the beginning.
ContaminationSensor CS 1000 Safety information Safety information These operating instructions contain the key instructions for properly and safely operating the CS. Obligations and Liability The basic prerequisite for the safe and proper handling and operation of the CS is knowledge of the safety instructions and warnings. These operating instructions in general, and the safety precautions in particular, are to be adhered to by all those who work with the CS.
ContaminationSensor CS 1000 Safety information Explanation of Symbols and Warnings, etc. The following designations and symbols are used in this manual to designate hazards, etc.: DANGER DANGER denotes situations which can lead to death if safety precautions are not observed. WARNING WARNING denotes situations which can lead to death if safety precautions are not observed. CAUTION CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed.
ContaminationSensor CS 1000 Safety information Improper use or use deviating from intended use Improper use may result in hazard to life and limb. Improper use is: Improper connection of the CS voltage and sensor cables. Operation with a non-approved fluid. Operation with impermissibly high pressure WARNING Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system.
ContaminationSensor CS 1000 Safety information Training and Instruction of Personnel The CS may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner. X Supervisor with the appropriate authority Individuals with technical training/ engineering background X Electrician Individuals undergoing training Individuals Staff undergoing training may not use the CS unless supervised by an experienced staff member.
ContaminationSensor CS 1000 Storing the CS Storing the CS Store the CS in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. Rinse the CS completely with Cleanoil before putting it into storage. The solvents and flushing oils used must be handled and disposed of correctly.
ContaminationSensor CS 1000 Checking the scope of delivery Checking the scope of delivery The ContaminationSensor CS1000 comes packed and factory-assembled, ready for operation. Before starting up the CS, check that the content of the package is complete. The following items are supplied: Qty. 1 Code ContaminationSensor, CS1000 series (Model in acc.
ContaminationSensor CS 1000 CS1000 Features CS1000 Features The CS1000 Series Contamination Sensor is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems. The CS is designed to be used in low- or high-pressure hydraulic and lubrication circuits and test benches where a small amount of oil (between 30 ml/min and 500 ml/min) is diverted for measurement purposes.
ContaminationSensor CS 1000 CS1x1x dimensions (without display) CS1x1x dimensions (without display) All dimensions in mm. CS1x2x dimensions (with display) All dimensions in mm. HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Hydraulic connection types Hydraulic connection types Install the CS in such a way that the flow runs from bottom to top. Use port A / C as the INLET and B / D as the OUTLET. Pipe or hose connection (type CS1xxx-x-x-x-x-0/-xxx) Hydraulic connection is done via ports A and B. Connection thread G1/4 according to ISO 228. Make sure that the flow runs through the sensor from bottom (A) to top (B).
ContaminationSensor CS 1000 Fastening / mounting the CS1000 Fastening / mounting the CS1000 Install the CS in such a way that the flow runs from bottom to top. Use the one (lower) port as the INLET and the other (upper) port as the OUTLET. When selecting the installation site, take ambient factors like the temperature, dust, water, etc. into account. The CS1000 is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470. Mount the sensor as shown in the following examples: 1.
ContaminationSensor CS 1000 Display rotatable/Adjustable As Needed 3. Mounting to a mounting plate: Mount to a mounting plate or control block using 4 cylindrical screws having an M6 hexagonal socket according to ISO 4762. Display rotatable/Adjustable As Needed The display can be continuously rotated by a total of 270°; 180° counterclockwise and 90° clockwise. Rotate the display by hand in the corresponding direction. No tools are required for rotating the display.
ContaminationSensor CS 1000 CS1000 hydraulic installation CS1000 hydraulic installation Install the CS in such a way that the flow runs from bottom to top. Use port A / C as the INLET and B / D as the OUTLET. Depending on your order, the CS features the following hydraulic connection types: Pipe/hose connection The CS is connected to the hydraulic system via ports A and B using a pipe or hose.
ContaminationSensor CS 1000 CS1000 hydraulic installation Selecting the measurement point In order to obtain cleanliness values that are continuous and coherent in real time, select a suitable measuring point according to the following guidelines: B B B A A A 2 3 2 1 1 1 WRONG WRONG OK Select the measurement point so that the sample measured comes from a turbulent location, with a good flow. For example: on a pipe elbow, etc.
ContaminationSensor CS 1000 CS1000 hydraulic installation Flow rate, differential pressure p and viscosity characteristics Differential pressure p and viscosity characteristics. All the values indicated in the figures below apply regardless whether the direction of flow is A->B or B->A. Note that the permissible measured volumetric flow is 30 … 500 ml/min. If you are unable to achieve the required flow values, we offer an extensive line of accessories with various conditioning modules.
ContaminationSensor CS 1000 CS1000 hydraulic installation Hydraulic connection of the CS1000 NOTICE Excessive operating pressure The ContaminationSensor will be destroyed. ► Observe the maximum operating pressure of 350 bar / 5075 psi. Observe the following sequence when connecting the sensor to the hydraulic system: 1. Connect the return line to the outlet of the CS. G1/4 ISO 228 threaded connection, recommended diameter of line ≥ 4 mm. 2.
ContaminationSensor CS 1000 Electrical connection of the CS1000 Electrical connection of the CS1000 Pin assignment Pin Assignment 1 Supply voltage 9 ... 36 V DC 2 Analog output + (active) 3 GND supply voltage 4 GND ANALOG / SWITCH OUTPUTS 5 HSI (HYDAC Sensor Interface) 6 RS485 + 7 RS485 - 8 Switching output (passive, n.c.) The analog output is an active source of 4 ... 20 mA or 2 ... 10 V DC. The switching output is a passive n-switching power MOSFET and is normally open.
ContaminationSensor CS 1000 Electrical connection of the CS1000 Connection cable - assignment / color coding Our accessories list on page 95 includes the required connection cables of various lengths with one connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end. HYDAC accessory cable color coding is listed in the table below. Pin Colour Connection to 1 White Supply voltage 9 ...
ContaminationSensor CS 1000 Electrical connection of the CS1000 Connecting cable ends - Examples 8 1 Schirm Shield Blindage 2 7 3 4 6 5 1 white 24 V DC = 3 green 6 pink RS-485 + 7 blue RS-485 - Converter RS-485 USB 5 grey HSI 2 brown SPS Eingang PLC Input SPS Entrée 250 4 yellow 5 V DC = 8 red Shield Circuit diagram: with two separate power supplies. (e.g.
ContaminationSensor CS 1000 Setting the measuring mode Setting the measuring mode Once the sensor is switched on or supplied with power, it automatically runs in the measuring mode that has been set. Mode M1: Continuous measurement Application: Stand-alone sensor Data output: Display & RS485 & analog output Purpose: Measurement only Function: Continuous measurement of cleanliness class Switching function only for "Device ready".
ContaminationSensor CS 1000 Setting the measuring mode Mode M4: Filter to continuously monitor cleanliness class Application: Control of stationary offline filtration unit Data output: Display & RS485 & analog output & switching output Purpose: Establish continuous monitoring of cleanliness class between min./max. limit values. Function: Control of a filter unit, continuous measurement of solid contamination. If min./max.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Operating the CS1x2x using the keypad If the sensor is switched on or supplied with power, the display shows HYDAC CS1000 in moving letters, then the firmware version is displayed for 2 seconds. This is followed by a countdown: WAIT99 … WAIT0. The duration of the countdown corresponds to the set measurement time MTIME. This means that the countdown runs from 99 ... 0 within the set measurement time (factory setting = 60 sec).
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Function of the Keys The following keys are available to you for operating and setting the CS1x2x. Key Function You jump one menu level down. o.k. You confirm a changed value at the lowest menu level. You confirm at the top menu level to save or reject a change in value. You jump up one menu level. Esc In order to leave the menu without changing the values, press the ESC key until SAVE appears in the display.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Measured variables on the display The measured variables give you information on the oil cleanliness in the system. You will gain a measured value with an accuracy of ± 1/2 ISO code within the calibrated range.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Service variables on the display The service variables inform you about the current status in the ContaminationSensor. The service variables are not calibrated. They represent an approximate value for installing the sensor in the hydraulic system. Flow (flow rate) Display Description Flow rate in permissible range Out (Analog output) Display Description 1§8 Current or voltage output at the analog output. (example: 13.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Activate / deactivate keypad lock. Activate or deactivate the keypad lock by pressing both keys simultaneously. When the keypad lock is activated, the keypad is locked to prevent further input. Keys The following appears in the display (1 sec) + LOCK + UNLOCK Description Activating key lock Deactivating key lock The display switches to the preset display after 1 second.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Activate display FREEZE To activate or deactivate the history memory FREEZE, press both keys simultaneously. The FREEZE function starts with the display of the most recent measured value. Keys The following appears in the display (1 sec) <-> The following appears in the display (3 sec) FREEZE 2= <-> 1&1$11 19 <-> 1/1%12 … <-> … 1 <-> 2=1)16 2 <-> 2=1)15 HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Deactivate display FREEZE If display FREEZE is set to MANUAL in the PowerUp menu: Press the following two keys simultaneously to return to the current display: The display switches to the preset display. All values present in the FREEZE memory are deleted.
ContaminationSensor CS 1000 MODE mTIME Select measurement mode Operating the CS1x2x using the keypad CALIB Select calibration (only 13xx) FREEZE DFAULT Set history memory CANCEL SAVE CODE Discard changes and exit For internal use only M1 M2 Continuous measurement M3 Filter to cleanliness class and stop M4 Filter with continuous monitoring SINGLE Single measurement Continuous measurement and switching + 60 BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 pPRTCT Set pump protection time Operating the CS1x2x using the keypad + 0 Code 0 ... 10 number of measurement cycles. Make sure that the pump can run dry at an M.Time setting of 300 * 10 = 3000 seconds = 50 minutes. ADRESS + Set bus address Code HECOM A (a,b, … z) IP NO SET MODBUS NO SET CALIB Available for model CS 13xx only! Select calibration ISoSAE ISoNAS HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 FREEZE Operating the CS1x2x using the keypad FREEZE setup OFF Display function FREEZE switched off MANUAL Return to display manually via the key combination For details see page 29. TIMOUT DFAULT Generate factory setting. For factory settings see page 101. Resetting to factory setting CANCEL Discard changes and exit SAVE Save changes and exit CODE Activates the service menu HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Measuring Menu (CS12xx) During measurement operation, you can perform the following settings: Selection To do Start the measuring menu Press the o.k. key. Scroll through to CANCEL and press the Exit the measuring menu without saving o.k. -key. If a key is not pressed within 30 seconds, the system jumps back automatically. Save and exit the measuring menu Scroll through to SAVE and press the key. Measuring menu: o.k.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad SWT.OUT – Configure switching output Here you can adjust the behavior of the switching output. The measurement mode "M1 / M2 / M3 / M4 / SINGLE" is copied from the setting in the PowerUp menu and can no longer be selected here. SWtOUT M1 Configure switching output Continuous measurement o.k.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad WITHIN OUTSDE LIMITS LIMITS LOWER UPPER M3 Filter to cleanliness class and stop + o.k. Description MEAsCH ISO Code ISO SAE SAE class Target cleanliness TARGET M4 Filter to continuously monitor cleanliness class + Description MEAsCH ISO SAE ISO Code SAE class TARGET Target cleanliness RSTART Resume filtration from this class CYCLE 60 SINGLE Start single measurement + stop Set test cycle time (1…1440 minutes) o.k.
ContaminationSensor CS 1000 ANaOUT Set analog output output signal Operating the CS1x2x using the keypad + SAeMAX SAE SAE+T TEMP HDaISO HDaSAE ISO 4 ISO 6 ISO 14 ISO ISO+T SAE A SAE B SAE C SAE D CANCEL Discard changes and exit SAVE Save changes and exit HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.doc en(us) Code SAE A-D SAE class A/B/C/D (coded) SAE class + temp.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad Measuring menu (CS13xx) During measurement operation, you can perform the following settings: Selection To do Start Measuring menu Press the o.k. key. Scroll through to CANCEL and press the Scroll to CANCEL and actuate it o.k. -key. If a key is not pressed within 30 seconds, the system jumps back automatically. Exit menu and save changes Scroll through to SAVE and press the key. Measuring menu: o.k.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad SWT.OUT – Configure switching output Here you can adjust the behavior of the switching output. The measurement mode "M1 / M2 / M3 / M4 / SINGLE" is copied from the setting in the PowerUp menu and can no longer be selected here. SWtOUT M1 Configure switching output Continuous measurement o.k.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad WITHIN OUTSDE LIMITS Grenzwerte LOWER UPPER M3 Filter to cleanliness class and stop + o.k. Description MEAsCH ISO Code ISO NAS NAS class Target cleanliness TARGET M4 Filter to continuously monitor cleanliness class + Description MEAsCH ISO NAS ISO Code NAS class TARGET Target cleanliness RSTART Resume filtration from this class CYCLE 60 SINGLE Start single measurement + stop Set measurement cycle (1...1440 minutes) o.
ContaminationSensor CS 1000 Operating the CS1x2x using the keypad ANA.OUT - Set output signal at the analog output The set measured variable is output via the analog output (see page 55). ANaOUT Set analog output output signal + NAsMAX NAS NAS+T TEMP HDaISO HDaNAS ISO 2 ISO 5 ISO 15 ISO ISO+T NAS 2 NAS 5 NAS 15 NAS 25 CANCEL Discard changes and exit SAVE Save changes and exit HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Overview of menu structure Overview of menu structure Menu CS 12xx (ISO 4406:1999 and SAE) PowerUp menu MODE Measurement mode mTIME Measuring time pPRTC Pump protection time ADRESS Bus address M1 M2 M3 M4 SINGLE Mode 1 Mode 2 Mode 3 Mode 4 Single Mode 60 Change value 0 HECOM HECOM3b address IP MODBUS Reserved Reserved OFF MANUAL TIMOUT OFF Manual Automatic A FREEZE Display Freeze CODE Factory setting Cancel Save changes and exit PowerUp menu For internal u
ContaminationSensor CS 1000 Overview of menu structure ISO 4 ISO 6 ISO 14 ISO ISO+T SAE A SAE B SAE C SAE D CANCEL SAVE ISO class 4µm ISO class 6µm ISO class 14µm ISO Code ISO code + Temperature SAE A SAE B SAE C SAE D Discard changes and exit Discard changes and exit HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Overview of menu structure Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 and SAE 4059 D) PowerUp menu MODE Measuring mode M1 M2 M3 M4 SINGLE mTIME Measuring time pPRTC Pump protection ADRESS Bus address Mode 1 Mode 2 Mode 3 Mode 4 Single Mode 60 0 HECOM HECOM3b address IP MODBUS Reserved Reserved OFF MANUAL TIMOUT OFF Manual Automatic ISoSAE ISoNAS ISO99/SAE ISO87/NAS A FREEZE Display Freeze DFAULT CALIB Factory setting Select calibration CANCEL SAVE
ContaminationSensor CS 1000 Overview of menu structure ISO+T NAS 2 NAS 5 NAS 15 NAS 25 CANCEL SAVE ISO code + Temperature NAS 2 µm NAS 5 µm NAS 15 µm NAS 25 µm Discard changes and exit Discard changes and exit HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Using switching output Using switching output You can use the switching output in the modes described below. For a further description of the measurement modes, see page 28. Mode M1: Continuous measurement Purpose: Measurement only Function: Continuous measurement of cleanliness class Switching function only for "Device ready". Mode M2: Continuous measurement and switching Purpose: Continuous measurement and controlling of signal lamps etc.
ContaminationSensor CS 1000 Setting limit values Setting limit values The voltage supply to the CS1000 makes the switching output (SP1) conductive. This condition is maintained for the initial measurement duration (WAIT period). Depending on the measurement mode, the switching output can be used as a Device ready function.
ContaminationSensor CS 1000 WITHIN Setting limit values Lower limit ≤ all values ≤ upper limit After switch-on or start of a measurement. Becomes conductive again, when a value < respective lower limit or a value > respective upper limit A value ≤ lower limit or A value ≥ upper limit After switch-on or start of a measurement.
ContaminationSensor CS 1000 Reading the analog output Reading the analog output Depending on CS model, the analog output is available as a 4 ... 20 mA or 2 ... 10 V signal. You can recognize the type of analog output from the model code of the sensor. CS Model code Analogue output CS 1 x x x - A – x – x – x – x /-xxx 4 … 20 mA CS 1 x x x - B – x – x – x – x /-xxx 2 … 10 V Observe the design of the analog output in the order. It is not possible to internally change the analog output over later.
ContaminationSensor CS 1000 Reading the analog output SAE classes acc. to AS 4059 The following SAE values can be read out via the analog output: • SAE A-D (SAEMAX) Only one single value is output. • SAE A / B / C / D All values are sequentially time-coded before output. • SAE A / SAE B / SAE C / SAE D Only one value is output. • SAE+T All values are sequentially time-coded before output. • HDA.SAE All values are sequentially time-coded before output.
ContaminationSensor CS 1000 Reading the analog output Current I = … I = 18,99 mA I = 19,10 mA I = 19,20 mA 19,2 mA < I < 19,8 mA 19,8 mA < I < 20 mA SAE class / Error … SAE 13,8 SAE 13,9 SAE 14,0 Not defined No measured value Voltage U = … U = 9,50 V U = 9,55 V U = 9,60 V 9,60 V < U < 9,90 V 9,90 V < U < 10 V If the contamination class is given acc. to SAE, the current I or voltage U can be calculated: I = 4.8 mA + SAE class x (19.2 mA - 4.8 mA) / 14 U = 2.4 V + SAE class x (9.6 V - 2.
ContaminationSensor CS 1000 Reading the analog output SAE Class A / B / C / D The SAE class A/B/C/D signal consists of 4 measured values transmitted with the following time-coded time slices: 1 3 1 7 5 I (mA) U (V) 20,0 19,8 19,7 19,5 19,2 4,8 10,0 9,9 9,85 9,75 High High Low Low 4,5 4,3 4,1 4,0 9,6 2,4 2,25 2,15 2,05 2,0 t (ms) 0,0 3000 300 4 2 Time Signal 6 8 Size Signal duration per pulse in ms Current (I) / Voltage (U) High / Low 1 Identifier SAE A 300 2 Measured val
ContaminationSensor CS 1000 Reading the analog output SAE + T The SAE+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: 3 1 7 5 9 U (V) I (mA) 10,0 9,9 9,85 9,75 19,8 19,7 19,5 19,2 High 9,6 High 3000 3000 3000 3000 Low 4,8 Low 2,4 4,5 2,25 4,0 2,0 0,0 time (ms) 300 2 6 Size Signal duration per pulse in ms Current (I) / Voltage (U) High / Low Time Signal 4 1 Identifier SAE A 300 2 Measured value SAE A 3000 3 Ident
ContaminationSensor CS 1000 Reading the analog output HDA.SAE – Analog signal SAE to the HDA 5500 The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE D / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.
ContaminationSensor CS 1000 Reading the analog output HDA.SAE Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to SAE=0.0 – 14.0 (resolution 0.1 class).
ContaminationSensor CS 1000 Reading the analog output HDA.SAE Status Signal 5 (Status) The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I = Status Voltage U = I = 5,0 mA The CS is functioning correctly. U = 2,5 V I = 6.0 mA Device error / The CS is not ready. U = 3,0 V I = 7,0 mA The flow rate is too low. U = 3,5 V I = 8,0 mA SAE < 0 U = 4,0 V I = 9,0 mA No measured value (The flow rate is not defined.
ContaminationSensor CS 1000 Reading the analog output ISO Code as per 4406:1999 The following ISO values can be read out via the analog output: • ISO 4 / ISO 6 / ISO 14 Only one value is output. • ISO code in 3 figures ( >4µm(c) / >6µm(c) / >14µm(c) ) All values are sequentially time-coded before output. • ISO+T All values are sequentially time-coded before output. • HDA.ISO All values are sequentially time-coded before output.
ContaminationSensor CS 1000 Reading the analog output Current I = I = 15,62 mA I = 16,19 mA I = 16,76 mA I = 17,33 mA I = 17,90 mA I = 18,47 mA I = 19,20 mA 19,2 mA < I < 19,8 mA 19,8 mA < I < 20 mA ISO code / error ISO 19 ISO 20 ISO 21 ISO 22 ISO 23 ISO 24 ISO 24,28 Not defined No measured value Voltage U = U = 7,81 V U = 8,10 V U = 8,38 V U = 8,67 V U = 8,95 V U = 9,24 V U = 9,60 V 9,60 V < U < 9,90 V 9,90 V < U < 10 V The current (I) or voltage (U) can be calculated for a given ISO contamination cla
ContaminationSensor CS 1000 Reading the analog output ISO code, 3-digit The ISO code signal consists of 3 measured values (>4µm(c) / >6µm(c) / >14µm(c)) which are transmitted time-coded.
ContaminationSensor CS 1000 Reading the analog output ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: 1 5 3 7 U (V) I (mA) 9,9 9,85 9,75 19,8 19,7 19,5 19,2 High 9,6 High 3000 3000 3000 4,8 Low 2,4 Low 2,15 2,05 2,0 4,3 4,1 4,0 0,0 time (ms) 300 2 Time Signal 4 _ 6 8 Size Signal duration per pulse in ms Current (I) / Voltage (U) 1 Identifier >4µm(c) 300 High / Low 2 Measured value >4µm(c) 3000 Curren
ContaminationSensor CS 1000 Reading the analog output HDA.ISO – Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 6 measured values (START / ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.
ContaminationSensor CS 1000 Reading the analog output HDA.ISO Signal 1/2/3/4 The current 4 … 20 mA or voltage 2 … 10 V of the output signal is dependent on the ISO contamination class 0.0 … 24.
ContaminationSensor CS 1000 Reading the analog output HDA.ISO Status Signal 5 (Status) The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I = Status Voltage U = I = 5,0 mA The CS is functioning correctly. U = 2,5 V I = 6,0 mA Device error / The CS is not ready. U = 3,0 V I = 7,0 mA The flow rate is too low. U = 3,5 V I = 8,0 mA ISO <9.<8.<7 U = 4,0 V I = 9,0 mA No measured value (The flow rate is not defined.
ContaminationSensor CS 1000 Reading the analog output ISO code signal acc. to 4406:1987 (CS 13xx only) The following ISO values can be read out via the analog output: • ISO 2 / ISO 5 / ISO 15 Only one value is output. • ISO code in 3 figures ( >2µm(c) / >5µm(c) / >15µm(c) ) All values are sequentially time-coded before output. • ISO+T All values are sequentially time-coded before output. • HDA.ISO All values are sequentially time-coded before output.
ContaminationSensor CS 1000 Reading the analog output Current I = I = 15,62 mA I = 16,19 mA I = 16,76 mA I = 17,33 mA I = 17,90 mA I = 18,47 mA I = 19,20 mA 19,2 mA < I < 19,8 mA 19,8 mA < I < 20 mA ISO code / error ISO 19 ISO 20 ISO 21 ISO 22 ISO 23 ISO 24 ISO 24,28 Not defined No measured value Voltage U = U = 7,81 V U = 8,10 V U = 8,38 V U = 8,67 V U = 8,95 V U = 9,24 V U = 9,60 V 9,60 V < U < 9,90 V 9,90 V < U < 10 V The current (I) or voltage (U) can be calculated for a given ISO contamination cla
ContaminationSensor CS 1000 Reading the analog output ISO code, 3-digit The ISO code signal consists of 3 measured values (>2 µm / >5 µm / >15 µm) which are transmitted time-coded as shown below.
ContaminationSensor CS 1000 Reading the analog output ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: 1 5 3 7 U (V) I (mA) 9,9 9,85 9,75 19,8 19,7 19,5 19,2 High 9,6 High 3000 3000 3000 4,8 Low 2,4 Low 2,15 2,05 2,0 4,3 4,1 4,0 0,0 time (ms) 300 2 Time Signal 4 _ 6 8 Size Signal duration per pulse in ms Current (I) / Voltage (U) High / Low 1 Identifier >2µm 300 2 Measured value >2µm 3000 3 Identifie
ContaminationSensor CS 1000 Reading the analog output HDA.ISO – Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 4 measured values (ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.
ContaminationSensor CS 1000 Reading the analog output HDA.ISO Signal 1/2/3/4 The current 4 … 20 mA or voltage 2 … 10 V of the output signal is dependent on the ISO contamination class 0.0 … 24.
ContaminationSensor CS 1000 Reading the analog output HDA.ISO Status Signal 5 (Status) The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I = I = 5,0 mA I = 6,0 mA I = 7,0 mA I = 8,0 mA I = 9,0 mA Status The CS is functioning correctly. Device error / The CS is not ready. The flow rate is too low. ISO <9.<8.<7 No measured value (The flow rate is not defined.
ContaminationSensor CS 1000 Reading the analog output NAS 1638 - National Aerospace Standard (Only CS 13xx) The following NAS values can be read out via the analog output: • NAS maximum Only one value is output. • NAS (2 / 5 / 15 / 25) All values are sequentially time-coded before output. • NAS 2 / NAS 5 / NAS 15 / NAS 25 Only one value is output in each case. • NAS+T All values are sequentially time-coded before output. • HDA.NAS All values are sequentially time-coded before output.
ContaminationSensor CS 1000 Reading the analog output Current I = I = 18,99 mA I = 19,10 mA I = 19,20 mA 19,2 mA < I < 19,8 mA 19,8 mA < I < 20 mA NAS Class / Error NAS 13,8 NAS 13,9 NAS 14,0 Not defined Voltage U = U = 9,50 V U = 9,55 V U = 9,60 V 9,60 V < U < 9,90 V No measured value 9,90 V < U < 10 V The current (I) or voltage (U) can be calculated for a given NAS contamination class as follows: I = 4.8 mA + NAS class x (19.2 mA - 4.8 mA) / 14 U = 2.4 V + NAS class x (9.6 V - 2.
ContaminationSensor CS 1000 Reading the analog output NAS classes (2 / 5 / 15 / 25) NAS class signals 2 / 5 / 15 / 25 consist of 4 measured values transmitted with the following time-coded time slices: 1 3 1 7 5 I (mA) U (V) 20,0 19,8 19,7 19,5 19,2 4,8 10,0 9,9 9,85 9,75 High High Low Low 4,5 4,3 4,1 4,0 9,6 2,4 2,25 2,15 2,05 2,0 t (ms) 0,0 3000 300 4 2 Time Signal 6 8 Size Signal duration per pulse in ms Current (I) / Voltage (U) High / Low 1 Identifier 2 µm 300 2 Mea
ContaminationSensor CS 1000 Reading the analog output NAS + T The NAS+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: 3 1 7 5 9 U (V) I (mA) 10,0 9,9 9,85 9,75 19,8 19,7 19,5 19,2 High 9,6 High 3000 3000 3000 3000 Low 4,8 Low 2,4 4,5 2,25 4,0 2,0 0,0 time (ms) Time 300 2 4 Signal Size Signal duration per pulse in ms Current (I) / Voltage (U) High / Low 6 1 Identifier 2 µm 300 2 Measured value 2 µm 3000 3 Identif
ContaminationSensor CS 1000 Reading the analog output HDA.NAS – Analog Signal NAS to HDA 5500 The HDA.NAS signal consists of 4 measured values (Start / NAS 2 / NAS 5 / NAS 15 / NAS 25 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.
ContaminationSensor CS 1000 Reading the analog output HDA.NAS Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to NAS=0.0 … 14.0 (resolution 0.1 class).
ContaminationSensor CS 1000 Reading the analog output HDA.NAS Status Signal 5 (Status) The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I = Status Voltage U = I = 5,0 mA The CS is functioning correctly. U = 2,5 V I = 6,0 mA Device error / The CS is not ready. U = 3,0 V I = 7,0 mA The flow rate is too low. U = 3,5 V I = 8,0 mA NAS < 0 U = 4,0 V I = 9,0 mA No measured value (The flow rate is not defined.
ContaminationSensor CS 1000 Reading the analog output Fluid temperature TEMP The current range 4.8 … 19.2 mA or voltage range 2.4 … 9.6 V is dependent on the fluid temperature of -25°C … 100°C (resolution: 1°C) or -13°F … 212°F (resolution: 1°F) as shown in the table below.
ContaminationSensor CS 1000 Reading the analog output The current I or voltage U can be calculated for a given temperature as follows: I = 4.8 mA + (temperature [°C] + 25) x (19.2 mA - 4.8 mA) / 125 I = 4.8 mA + (temperature [°F] +13) x (19.2 mA - 4.8 mA) / 225 U = 2.4 V + (temperature [°C] + 25) x (9.6 V - 2.4 V) / 125 U = 2.4 V + (temperature [°F] + 13) x (9.6 V-2.4 V) / 225 The temperature in °C or °F can be calculated for a given current I or voltage U as follows: Temperature [°C]= ((I - 4.
ContaminationSensor CS 1000 Status Messages Status Messages Status LED / Display LED Blink code / Display / Analog output / Switch out Gree n Error no. Status To do CS o.k. --- The flow rate has reached the upper limit. Reduce the flow rate to prevent the sensor from going into the CHECK error state. - The flow rate has reached the upper permissible range. Check the flow rate in short cycles. The sensor is in the upper permissible flow rate range.
ContaminationSensor CS 1000 LED Blink code / Display / Analog output / Switch out Status Messages Error no. Status To do The sensor is below its measurement range ISO 9/8/7 --- Status To do It is not possible to determine the flow rate. The sensor status is undefined. Check that the flow is between 30 … 500 ml/min. If the fluid cleanliness is below the measurement limit (ISO 9/8/7), it may take several measurement cycles until measured values are displayed.
ContaminationSensor CS 1000 LED Blink code / Display / Analog output / Switch out 2%2$2§ Red 2DIRTY Status Messages Status Error no. To do The sensor is above its measurement range ISO 25/24/23. Filter the fluid. It is not possible to determine the flow rate. 3 19.9 mA / 9.95 V* Open Exceptions Errors LED Blink code / Display / Analog output / Switch output OFF 0 mA / 0 V* CS1000 Status To do CS no display no function. Check the supply voltage for the CS. Contact HYDAC.
ContaminationSensor CS 1000 LED Blink code / Display / Analog output / Switch output Status Messages CS1000 Status To do -1…-19 Error no. Red 4,1 mA / 2,05 V* Open Firmware error Perform a reset. (To do this, disconnect the CS from the voltage supply) or contact HYDAC. Red 4,1 mA / 2,05 V* Open Communic. error Check the wiring. -20…-39 System error Perform a reset. (To do this, disconnect the CS from the voltage supply) or contact HYDAC.
ContaminationSensor CS 1000 Status Messages Analog Output Error Signals If the CS enters into an error status all following measured value signals are output in a specific current strength (I) or voltage (U). Please refer to chapter "Error status" for the respective values for the current strength or voltage of the output signal during an error status). The time coding is preserved. Example: "CHECK" error for the SAE output signal.
ContaminationSensor CS 1000 Status Messages Analog signal for HDA 5500 HDA Status Signal 5 Table The current or voltage of the analog signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I = Status Voltage U = I = 5,0 mA The CS is functioning correctly. U = 2,5 V I = 6,0 mA Device error / The CS is not ready. U = 3,0 V I = 7,0 mA The flow rate is too low. U = 3,5 V I = 8,0 mA ISO <9.<8.
ContaminationSensor CS 1000 Connecting CSI-D-5 (Condition Sensor Interface) Connecting CSI-D-5 (Condition Sensor Interface) The CSI-D-5 makes it possible to operate the CS1000 using a PC: Setting parameters and limit values. Reading out measurement data online. CSI-D-5 Connection overview Connect the CSI-D-5 to the CS according to the following connection diagram: CSI-D-5 USB-B CS 1000 PS2 PC USB-A HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Connecting the CS1000 to an RS-485 bus Connecting the CS1000 to an RS-485 bus The RS-485 interface on the CS1000 is a two-wire interface and operates in halfduplex mode. The number of CS1000s per RS-485 bus is limited to 26. Use letters A to Z to address the HECOM bus address. The length of the bus line and the size of the terminating resistor depend on the quality of cable used.
ContaminationSensor CS 1000 Communicating with the CS1000 via the RS-485 bus Communicating with the CS1000 via the RS-485 bus To communicate with the CS1000, start a terminal program (e,g, Hyperterminal) on the PC. Use the following settings to communicate via the COM interface: Transfer rate (bps): 9600 Baud Data bits: 8 Parity: None Stop bits: 1 Log: None The CS1000 can send and receive only HSI commands.
ContaminationSensor CS 1000 Spare Parts and Accessories Spare Parts and Accessories Code Qty Part no. CD-ROM with operating and maintenance instructions in different languages 1 3764919 ContaminationSensor Interface CSI-D-5 1 3249563 O-ring for the flange connection (4.8x1.
ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness classes - brief overview Cleanliness class - ISO 4406:1999 In ISO 4406:1999, particle counts are determined cumulatively, i.e. > 4 µm(c), >6 µm(c) and >14 µm(c) (manually by filtering the fluid through an analysis membrane or automatically using particle counters) and allocated to measurement references. The goal of allocating particle counts to references is to facilitate the assessment of fluid cleanliness ratings.
ContaminationSensor CS 1000 Cleanliness classes - brief overview Note: increasing the measurement reference by 1 causes the particle count to double.
ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness class - SAE AS 4059 Like ISO 4406, NAS 4059 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1999. An additional feature in common with ISO 4406:1999 is that cleanliness classes are grouped on the basis of cumulative number of particles (i.e. all particles that are larger than a certain limit value are >4 µm, for example).
ContaminationSensor CS 1000 Cleanliness classes - brief overview Definition acc. to SAE Particle count (absolute) larger than a defined particle size Example: Cleanliness class according to AS 4059: 6 The maximum permissible particle count in the individual size ranges is bold-faced in the table on page 98. Cleanliness class acc. to AS 4059= 6 B Size B particles may not exceed the maximum number indicated for code 6: 6 B = max.
ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness Class - NAS 1638 Like ISO 4406, NAS 1638 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1987. In contrast to ISO 4406, certain particle ranges are counted in NAS 1638 and attributed to measurement references. The following table shows the cleanliness classes in relation to the particle concentration determined: Maximum particle count / 100 ml 5..15 µm 15..25 µm 25.
ContaminationSensor CS 1000 Checking/resetting default settings Checking/resetting default settings PowerUp menu PowerUp menu Value MODE M.TIME pPRTCT ADRESS CALIB M1 60 0 HECOM ISoNAS Mode Value MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE M2 M2 M2 M2 M3 M3 M4 M4 M4 M4 A (CS 13xx, only) SP1 SP1 SP1 SP1 MEAsCH TARGET MEAsCH TARGET RESTART CYCLE MEAS.CH SAeMAX SW.FNCT BEYOND LIMITS LOWER 17.15.12 LIMITS UPPER 21.19.16 ISO 17.15.12 ISO 17.15.12 21.19.
ContaminationSensor CS 1000 Technical data Technical data General data Mounting position Any (recommended: vertical position) Self-diagnosis continuously with error indication via status LED and display Display (only CS 1x2x) LED, 6 digits, in 17 segment format Measured variables CS 12xx ISO / SAE CS 13xx ISO / SAE / NAS Service variables Flow ml/min Out mA or VDC depending on model Drive % Temp °C and °F Ambient temperature range -30 … 80 °C / -22 … 176 °F Storage temperature range
ContaminationSensor CS 1000 Technical data RS485 Interface 2 wire, half duplex HSI (HYDAC Sensor Interface) 1 wire, half duplex HYDAC FILTER SYSTEMS GMBH BeWa CS1000 3764916 300 en-us 2012-08-29.
ContaminationSensor CS 1000 Recalibration Recalibration We recommend recalibrating the sensor every 2 … 3 years unless regulated differently by quality assurance. Customer Service For calibration and repair, send the sensor to the following address: Germany HYDAC Service GmbH Product Support, Werk 13 Friedrichsthaler Straße 15A 66540 Neunkirchen-Heinitz Telephone: ++49 (0) 6897 509 883 Telefax: ++49 (0) 6897 509 324 E-Mail: service@hydac.
ContaminationSensor CS 1000 Customer Service Brazil HYDAC TECNOLOGIA LTDA Estrada Fukutaro Yida, 225 CEP 09852-060 Cooperativa BR-São Bernardo do Campo – SÃO PAULO Telephone: +55 - 11 - 4393.6600 Telefax: +55 - 11 - 4393.6617 E-Mail: hydac@hydac.com.br Homepage www.hydac.com.br China HYDAC TECHNOLOGY (SHANGHAI) LIMITED 28 Zhongpin Lu Shanghai Minhang Economic & Technological Development Zone SHANGHAI 200245; P.R.
ContaminationSensor CS 1000 Model Code Model Code CS 1 0 0 0 - A - 0 - 0 - 0 - 0 /- 000 Product CS = ContamionationSensor Series 1 = 1000 series Contamination code 2 = ISO4406:1999; SAE AS4059 (D) 3 = ISO4406:1987; NAS 1638 ISO4406:1999; SAE AS4059 (D) Options 1 = without display 2 = with display, continuously variable rotation by 270° Fluids 0 = petroleum-based 1 = for phosphate esters Analog interfaces A = 4 … 20 mA B = 2 … 10 V Switching output 0 = Switch output threshold Digital interface 0 = RS
ContaminationSensor CS 1000 EC declaration of conformity EC declaration of conformity HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Industriegebiet 66280 Sulzbach / Saar Germany Telefon: ++49 (0) 6897 509 01 Internet: www.hydac.
HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 Fax: +49 (0) 6897 509 577 Internet: www.hydac.com Email: filtersystems@hydac.
