INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE. 1 INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES. BCDV36CFNTR, BCDV36CFGN CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
TABLE OF CONTENTS 1.0 2.0 3.0 INSTALLATION OVERVIEW INTRODUCTION 3 4 2.1 2.1.1 2.2 2.3 2.4 5 5 5 7 7 VENTING 3.1 3.2 3.3 3.3.1 3.3.2 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4.0 5.0 6.0 7.0 8.0 9.0 10.0 12.
13.0 14.0 15.0 16.0 17.0 18.0 ADJUSTMENTS 53 13.1 13.2 13.2.1 13.2.2 13.3 13.4 53 53 53 54 54 55 PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT BCDV36CF VENTURI ADJUSTMENT BCDV36CFG VENTURI ADJUSTMENT BCDV36CF FLAME CHARACTERISTICS BCDV36CFG FLAME CHARACTERISTICS MAINTENANCE 55 14.1 14.2 14.3 14.4 14.5 56 56 57 57 57 BULB REPLACEMENT BCDV36CFG LENS ASSEMBLY REPLACEMENT BCDV36CFG DOOR GLASS REPLACEMENT CARE OF GLASS CARE OF PLATED PARTS REPLACEMENTS TROUBLESHOOTING 58 62 16.1 16.
2.0 INTRODUCTION ! • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • WARNING THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fire or injury. Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
2.1 DIMENSIONS 2.1.1 BCDV36CF / BCDV36CFG 5” ǩ” 27” 38 ½” 38 ½” 33” 34” 4" DIA. 7" DIA. 17” 24 ¼” 15” 8” 4 ǩ” 40” 3 ǫ” 2.2 3” ELECTRICAL INLET LEFT SIDE GAS INLET GENERAL INSTRUCTIONS ! WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.
3.1 RATING PLATE INFORMATION INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance. For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance ance for fo accurate information. M P LE CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.22b-2009, ANSI Z21.
3.2 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
3.3 TYPICAL VENT INSTALLATIONS REQUIRED RISE ON HORIZONTAL VENTING REAR VENT TOP VENT CORNER VENT RIGID 0" / FT FLEXIBLE 0" / FT RIGID 0" / FT FLEXIBLE 0" / FT RIGID 0" FLEXIBLE 6" 16" MINIMUM For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot. 40 FT MAXIMUM 3 FT MINIMUM 20" MAXIMUM 24 1/4" MINIMUM PLUS RISE* 24 1/4" * See "VENTING" section. REAR VENT W415-0803 / C / 04.19.
16" MINIMUM 40 FT MAXIMUM 3 FT MINIMUM 24" MAXIMUM 10" MINIMUM 42 3/8" MINIMUM PLUS RISE* 34" 34" TOP VENT * See "VENTING" section. W415-0803 / C / 04.19.
3.4 SPECIAL VENT INSTALLATIONS 3.4.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a fireplace and 8’ for a stove. 12" MIN TO GRADE 12" MIN TO GRADE 30" MIN 30" MIN 34" 24 1/4" 9.4A 3.4.
3.5 VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS ††* Q R INSTALLATIONS S G Q MIN = 3 feet R MAX = 2 x Q ACTUAL R MAX feet P CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony. B 12” 9” Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows. D 18” ** 18” ** Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2’ from the center line of the terminal.
3.6 VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Horizontal run + vertical rise to maximum of 40 feet Horizontal run + vertical rise to maximum of 24.
3.8 ELBOW VENT LENGTH VALUES 1° 15° 30° 45° 90°* FEET 0.03 0.45 0.9 1.35 2.7 INCHES 0.5 6.0 11.0 16.0 32.0 * The first 90° offset has a zero value and is shown in the formula as - 90° 3.9 15.1 TOP EXIT HORIZONTAL TERMINATION (HT) < (VT) See graph to determine the required vertical rise VT for the required horizontal run HT. Simple venting configuration (only one 90° elbow) 39 40 30 REQUIRED VERTICAL RISE IN FEET VT 20 10 0 2.5 5 7.5 10 12.5 15 17.
(HT) > (VT) Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise VT for the required horizontal run HT. 150 147” REQUIRED VERTICAL RISE IN INCHES VT 100 57” 50 10” 0 5 2’ 15 10 20 12.5’ 19.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < 4.2 VT Formula 2: HT + VT < 24.
3.10 REAR EXIT HORIZONTAL TERMINATION (HT) < (VT) Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise VT for the required horizontal run HT. 38.3 40 30 REQUIRED VERTICAL RISE IN FEET VT 20 10 1.6 0 2.5 5 7.5 10 12.5 15 17.5 20 1.
(HT) > (VT) Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise VT for the required horizontal run HT. 147 REQUIRED VERTICAL RISE IN INCHES VT 150 100 66 50 12 0 2.5 1 5 7.5 10 12.5 15 3.5 17.5 20 19.25 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and HT For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: HT < 3.
3.11 TOP OR REAR EXIT VERTICAL TERMINATION (HT) < (VT) Simple venting configurations. See graph to determine the required vertical rise VT for the required horizontal run HT.
(HT) > (VT) Simple venting configurations. See graph to determine the required vertical rise VT for the required horizontal run HT.
Example: V1 = 1.5 FT V2 = 5 FT VT = V1 + V2 = 1.5 + 1 + 5 = 6.5 FT H1 = 1 FT H2 = 1 FT H3 = 10.75 FT HR = H1 + H2 + H3 = 1 + 1 + 10.75 = 12.75 FT HO = .03 (four 90° elbows + one 45° elbow - 90°) = .03 (360° + 45° - 90°) = 6.75 FT HT = HR + HO = 12.75 + 6.75 = 19.5 FT HT + VT = 19.5 + 6.5 = 26 FT Formula 1: HT < 3 VT 3 VT = 3 x 6.5 = 19.5 FT 19.5 = 19.5 V2 90° H2 45° V1 H3 H1 90° Formula 2: HT + VT < 40 FT 26 < 40 Since both formulas are met, this vent configuration is acceptable. 18.2_3 4.
4.2 DOOR OPERATION To access the lower door latch, open the Valve Access Door as illustrated. Release the top and bottom door latches, located at the right side of the door. 4.3 REAR EXIT ! WARNING FAILURE TO INSTALL THE CAP WILL CAUSE THE APPLIANCE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE. From inside the firebox, insert the 4" flue pipe / gasket assembly (provided) through the rear of the firebox.
5.0 INSTALLATION ! WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.
5.2 HORIZONTAL INSTALLATION ! WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal VENT location, cut and frame a hole in the exterior wall as SHIELD illustrated to accommodate the firestop assembly.
5.4 USING FLEXIBLE VENT COMPONENTS ! WARNING DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
5.4.2 VERTICAL AIR TERMINAL INSTALLATION ! WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. B. Stretch the inner flex pipe to the required length.
5.4.3 APPLIANCE VENT CONNECTION A. Install the inner flex pipe to the appliance. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied). B. Install the outer flex pipe to the appliance. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied). #8 X 1/2” SELF DRILLING SCREWS 2” OVERLAP HIGH TEMP SEALANT 28.1 5.
5.6 VERTICAL THROUGH EXISTING CHIMNEY ! WARNING RISK OF FIRE! CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NONCOMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD RESULT IN A FIRE. This appliance is designed to be attached to a 3” co-linear aluminum flex vent system running the full length of a masonry chimney. The flex liners accommodate any contours of a masonry chimney, however, it is necessary to keep the flexible liners as straight as possible.
5.6.1 VERTICAL AIR TERMINAL INSTALLATION NOTE: Before attaching elbows to the collars on the back of the appliance, 1 1/2” will need to be trimmed off the 4” collar. REAR VENT APPLICATION: Attach 4” and 7” elbows to the appliance. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step A below. INNER PIPE TOP VENT APPLICATION: A. Move the appliance into position. B. Fasten the roof support to the roof using the screws provided.
5.7 MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate.
Installation and servicing to be done by a qualified installer. A. Move the appliance into position and secure. B. If equipped with a flex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance. C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.
6.0 FRAMING ! WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY. DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS.
Minimum clearance to combustible construction from appliance and vent surfaces: Non-combustible Framing: Top - 0" to stand-offs if using optional clean face surround. Combustible Framing: Sides, back and bottom of appliance Top - 0" to rear. - 3 1/2" to stand-offs if using optional clean face surround. Combustible Finishing: Sides, bottom and top Enclosure top Recessed depth Top, sides and bottom of vent pipe* Ceiling - 0" to appliance edge. - 13 1/2" to top of appliance.
6.2 MINIMUM FRAMING DIMENSIONS ! WARNING FOR TOP EXIT APPLICATIONS: DO NOT BUILD INTO THIS AREA. IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT. IN THIS 14" WIDE AREA CENTRED ALONG THE FRONT OF THE APPLIANCE, NO COMBUSTIBLES ARE ALLOWED. 49” (TOP EXIT) 38 3/4” (REAR EXIT) 1 1/2” MAX STEEL HEADER REQUIRED IF USING OPTIONAL CLEAN FACE SURROUND OR STYLO GLASS FACIA (GD36M) 14” MIN 1 1/2” MAX 17 1/4” 38 3/4” 40 1/2” W415-0803 / C / 04.19.
17 1/4" INSIDE CHASE 40 1/2" 6" 40 1 59 /2" ” 41 3/8" OUTSIDE CHASE 17 1/4" 40 1/2" 12” TO COMBUSTIBLE MANTLE IMPORTANT: Encroaching in this area with finishing material will interfere with the opening of the door. THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER DOOR OPERATION. 6.2.1 STEEL HEADER INSTALLATION FOR CLEAN FACE SURROUND 14” MIN 1 1/2” MAX 2 40 1/4” Convex Clean Face Surround Kit Illustrated 3 1 W415-0803 / C / 04.19.
6.3 MINIMUM ENCLOSURE CLEARANCES 6.3.1 REAR VENT ENCLOSURE COMBUSTIBLE TOP OF COMBUSTIBLE ENCLOSURE NON-COMBUSTIBLE SHELF 4 1/2” 2” 0” IF NONCOMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE 38 1/2” 1” 24 1/2” MINIMUM PLUS RISE** 34” 2” The appliance requires a minimum enclosure height of 38 1/2“ (REAR VENT) 49" (TOP VENT). For temperature requirements, the enclosure space around and above the appliance must be left unobstructed. ** See "VENTING" section. W415-0803 / C / 04.19.
6.3.
6.3.4 CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES ! WARNING NON-COMBUSTIBLE FINISHING MATERIALS REQUIRED SUCH AS BRICK AND TILE CAN BE EXTENDED OVER THE BLACK FACE OF THE APPLIANCE. USE ONLY NON-COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD, CERAMIC TILE, MARBLE, ETC. WHEN FINISHING TO THE APPLIANCE. DO NOT USE WOOD OR DRYWALL.
6.4 CLEAN FACE SURROUND FRAMING AND FINISHING CONCAVE S36CCN (BROWN) S36CCP (PEWTER) CONVEX S36CVN (BROWN) S36CVP (PEWTER) WAVE S36WN (BROWN) S36WP (PEWTER) Installation requires a minimum of 6 1/2" non-combustible facing material at the top of the appliance. Refer to illustrations above (depending on your installation) to ensure your appliance has been installed with the proper requirements for this kit.
6.4.2 HEARTH INSTALLATION When installing to a hearth the appliance riser must create a minimum clearance of 3 3/8" PLUS the height of the hearth from the finished floor to the bottom of the appliance.
6.6 ALCOVE FRAMING RECESS OR ALCOVE AREA ENCLOSURE AREA APPLIANCE NOTE: Recesses or alcoves above the appliance can be made as deep as desired provided the minimum clearances to combustibles are maintained. Non-combustible material can be used, provided the minimum clearances to combustible materials are applied. The minimum enclosure volume must be increased by no less than the volume of the recess. This adjustment can be made by increasing any or all of the height, width and depth of the enclosure.
7.0 FINISHING 7.1 DOOR INSTALLATION & REMOVAL ! WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
7.2 CLEAN FACE TRIM KIT INSTALLATION EXCLUDING GD36M The “wave” clean face surround kit is shown in all illustrations. A. B. C. D. From the rear side of the clean face front, insert the weld studs on the top window plate assembly upward through the holes on the underside of the top section of the clean face front. Using a socket wrench, secure using the nuts and washers provided. Depending on your surround, space may be tight.
8.0 BCDV36CF FINISHING 8.1 LOG PLACEMENT ! WARNING FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR. THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE. 76.
8.2 GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition.
9.0 BCDV36CFG FINISHING 9.1 GLASS BURNER INSTALLATION ! WARNING CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE THAT IT IS DRY. DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED DEALER / DISTRIBUTOR. GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.
9.2 TOP PRP PANEL INSTALLATION GD36M TOP DEFLECTOR TOP PORCELAIN PANEL SIDE SIDE PORCELAIN BACK PORCELAIN PANEL PORCELAIN PANEL PANEL A. Place the top porcelain panel behind the back and side porcelain panels as illustrated. W415-0803 / C / 04.19.
10.0 OPTIONAL BLOWER INSTALLATION ! WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
11.0 WIRING DIAGRAM ! WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS. ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.
11.2 BCDV36CFG BURNER SWITCH A wall switch or remote control must be installed in a convenient location to operate the main burner. A 20’ length of 18 gauge wire is connected to the gas valve wire harness for this wall switch, however, if a greater length is required route 2-strand (solid core) wire complete with two 1/4” insulated male quick connects through the electrical hole located at the bottom left side of the appliance and connect to the wire harness as shown.
11.3 RECEPTACLE WIRING DIAGRAM W415-0803 / C / 04.19.
12.0 OPERATION 12.1 BCDV36CF ! WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours.
12.2 BCDV36CFG ! WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours.
13.0 53 ADJUSTMENTS 13.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. PILOT BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) THERMOCOUPLE counter-clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.
13.2.2 BCDV36CFG VENTURI ADJUSTMENT ! WARNING CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS IMPROPERLY ADJUSTED. THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL COMPLETELY BEFORE CONDUCTING SERVICE. This appliance has an air shutter that has been factory set open according to the chart below: Closing the air shutter will cause a more yellow flame, but can lead to carboning.
13.4 BCDV36CFG FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustrations provided. If any flames appear abnormal call a service person. FLAME MUST ENVELOP UPPER 3/8" TO 1/2" OF FLAME SENSOR 54.4 14.0 MAINTENANCE MAINTENANCE ! WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
14.1 BULB REPLACEMENT BCDV36CFG This appliance comes equipped with our “Night Light™”. If in the event the lamp or lens needs to be replaced, follow these instructions. A. Turn off all electrical supply. B. Remove the glass and glass ember tray from the firebox. C. Unscrew the lens cover making sure the gasket stays in place. Gasket NOTE: Do not handle the lamp (bulb) with bare fingers, protect with a clean dry cloth. D. The lamp will pull straight out of the socket. Replace with Wolf Steel Ltd.
14.3 DOOR GLASS REPLACEMENT ! WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS REMOVED, CRACKED, BROKEN OR SCRATCHED. A. Place the door frame face down careful not to scratch the paint. GASKET GLASS B.
15.0 REPLACEMENTS ! WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. ** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. Contact your dealer or the factory for questions concerning prices and policies on replacement parts.
COMPONENTS REF NO. BCDV36CF BCDV36CFG DESCRIPTION 27* N/A W300-0102 GLASS EMBERS 28* N/A W010-1835 GLASS EMBER TRAY 29* N/A W387-0011 HIGH TEMPERATURE LIGHT ASSEMBLY 30* N/A W387-0009 (5W) HALOGEN BULB 31* N/A W190-0015 CONTROLE MODULE 32* N/A W190-0021 CONTROL RELAY 33* N/A W707-0002 TRANSFORMER, VALVE 34* N/A W707-0011 TRANSFORMER, LIGHTS REF NO.
ACCESSORIES REF NO.
53 46 57 58 40 47 41 49 78 73 77 48 79 W415-0803 / C / 04.19.
16.0 TROUBLESHOOTING 16.1 BCDV36CF ! WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. SYMPTOM Main burner goes out; pilot stays on. Main burner goes out; pilot goes out. Pilot goes out when the gas knob is released.
SYMPTOM PROBLEM Pilot will not light. No spark at pilot burner. TEST SOLUTION - Check if pilot can be lit by a match. Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace the wire if the wire insulation is broken or frayed. Replace the electrode if the ceramic insulator is cracked or broken. Replace the push button ignitor Out of propane gas. - Fill the tank. Spark gap is incorrect. - Spark gap should be 0.150” to 0.
16.2 BCDV36CFG ! WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. SYMPTOM Pilot will not light. PROBLEM TEST SOLUTION Wiring.
SYMPTOM Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. PROBLEM TEST SOLUTION Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or combustion chamber. - Check that the glass, logs, rocks or media are correctly positioned. Open air shutter to increase the primary air.
17.0 WARRANTY CONTINENTAL® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certificate. CONTINENTAL® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
18.0 SERVICE HISTORY 43.1 W415-0803 / C / 04.19.
W415-0803 / C / 04.19.
