TM 10-3930-660-10 TECHNICAL MANUAL OPERATOR’S MANUAL FOR TRUCK, FORKLIFT; 6,000 LB VARIABLE REACH, ROUGH TERRAIN NSN 3930-01-158-0849 SUPERSEDURE NOTICE - This manual supersedes TM 10-3930-660-10, dated 30 March 1993. DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
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TM 10-3930-660-10 WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used within the technical manual.
TM 10-3930-660-10 HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb. HOT AREA - hand over object radiating heat shows that part is hot and can burn. HYDRAULIC FLUID PRESSURE - hydraulic fluid spraying human figure shows that fluid escaping under great pressure can cause injury or death. RADIOACTIVE - identifies a material that emits radioactive energy and can injure human tissue or organs.
TM 10-3930-660-10 FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11. WARNING CARBON MONOXIDE (EXHAUST GASES) CAN KILL! • Carbon monoxide is a colorless, odorless, deadly poison which, when breathed, deprives the body of oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain damage or death can result from severe exposure.
TM 10-3930-660-10 WARNING AUTOMATIC FORK LEVEL • Do not travel with the fork auto leveler switch in the ON position. It is possible to drop a load which may result in load damage, injury or death. • The vehicle is less stable when traveling with the load in a raised position. If you must move the vehicle with the load raised above the carry position (bottom of load at 24 in. (610 mm) above the ground). • Avoid sharp turns and sudden starts/stops. • Operate all controls smoothly. • Move very slowly.
TM 10-3930-660-10 WARNING BOOM • Do not raise or extend the boom until the frame is level. Failure to do so could cause the load to drop or vehicle to tip. • Extreme care must be taken to ensure that the boom does not come near overhead wires or structures. Death or injury may result from contacting power lines. Never operate this vehicle close to electric power, or other, lines. If lines are near to your operating area, notify your supervisor of the lines prior to starting work.
TM 10-3930-660-10 WARNING FIRE EXTINGUISHER Discharging large quantities of dry chemical fire extinguisher inside an enclosed winterized cab may result in temporary breathing difficulty during and immediately after the discharge event. Discharge fire extinguisher from outside the cab. Ventilate cab thoroughly prior to reentry. WARNING FUEL HANDLING • DO NOT smoke or permit any open flame in area of vehicle while you are servicing diesel fuel system.
TM 10-3930-660-10 WARNING HYDRAULIC SYSTEM PRESSURE Do NOT remove hydraulic tank filler cap or disconnect or remove any hydraulic system line or fitting unless hydraulic system pressure has been relieved. Hydraulic system pressure can be over 2,500 psi (17,237 kPa), even with engine and pump OFF. To relieve pressure, lower all hydraulic attachments to the ground and shut down engine. Move control levers through all operating positions, then SLOWLY loosen hydraulic tank filler cap.
TM 10-3930-660-10 WARNING PRESSURIZED COOLING SYSTEM • DO NOT service cooling system unless engine has cooled. This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns. • DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Loosen cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this warning may cause serious burns.
TM 10-3930-660-10 WARNING TRAVEL OF 6K FORKLIFT • Travel on inclines, slopes, ramps and grades only as follows: • Loaded Forklift: with forks (and load) pointing uphill. • Empty Forklift: with forks pointing downhill. Do NOT stop quickly. Failure to follow this warning may cause injury or death. • Do not exceed 45% grade (25 degrees) longitudinally. Vehicle becomes unstable and fluid levels are shifted. Internal components may not be properly lubricated causing vehicle damage.
TM 10-3930-660-10 LIST OF EFFECTIVE PAGES/WORK PACKAGES Date of issue for original manual is: Original 1 May 2006 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 36 AND TOTAL NUMBER OF WORK PACKAGES IS 26 CONSISTING OF THE FOLLOWING: Page/WP *Change No. No. Cover/(Back Blank) 0 a to i/(j Blank) 0 A/(B Blank) 0 i to iv 0 WP 0001 00 to 0026 00 0 Index-1 to Index-4 0 * Zero in this column indicates an original page or work package.
TM 10-3930-660-10 TECHNICAL MANUAL TM 10-3930-660-10 HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D.C., 1 May 2006 OPERATOR’S MANUAL FOR TRUCK, FORKLIFT; 6,000 LB VARIABLE REACH, ROUGH TERRAIN (NSN 3930-01-158-0849) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, please let us know.
TM 10-3930-660-10 Table of Contents - Continued Page Number CHAPTER 3 OPERATOR TROUBLESHOOTING WP 0008 00 Troubleshooting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0008 00-1 WP 0009 00 Troubleshooting Symptom Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0009 00-1 WP 0010 00 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 HOW TO USE THIS MANUAL NOTE If at any time you are unsure how to use this manual or you cannot locate the information you need, notify supervisor. INTRODUCTION 1. This revised manual is designed to help you operate the Truck, Forklift; 6,000 lb. Variable Reach, Rough Terrain and perform operator troubleshooting and maintenance on the forklift. 2. This manual is written in work package format: 3. a. Chapters divide the manual into major categories of information (e.g.
TM 10-3930-660-10 FEATURES OF THIS MANUAL 1. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD print as a visual aid. WARNING A WARNING indicates a hazard which may result in injury or death. CAUTION A CAUTION is a reminder of safety practices or directs attention to usage practices that may result in damage to equipment. NOTE A NOTE is a statement containing information that will make the procedures easier to perform. 2.
TM 10-3930-660-10 CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
TM 10-3930-660-10 GENERAL INFORMATION 0001 00 SCOPE 1. Type of Manual. This manual is used for operating and performing operator troubleshooting and maintenance on the 6K forklift. 2. Model Number and Equipment Name. The 6K Forklift, 6000 lb Variable Reach, Rough Terrain Forklift Truck is equipped with a Multiple Launch Rocket System (MLRS) lifting tool. 3. Purpose of Equipment.
TM 10-3930-660-10 GENERAL INFORMATION - CONTINUED 0001 00 LIST OF ABBREVIATIONS NOTE Refer to ASME Y14.38-1999 for standard abbreviations. ABBREVIATION DEFINITION 6K forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable Reach, Rough Terrain Forklift Truck AAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 EQUIPMENT DESCRIPTION AND DATA 0002 00 EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES 1. Characteristics. All weather operational. 2. Capabilities and Features. a. With the MLRS lifting tool and stop tube on the forks, the vehicle can handle MLRS pods. b. With the MLRS lifting tool and stop tube removed and the backrest installed on carriage, the vehicle can handle boxes and palletized ammunition loads. c. The lifting tool stop tube fits over the forks.
TM 10-3930-660-10 EQUIPMENT DESCRIPTION AND DATA - CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 2 1 3 8 4 7 6 KEY 5 COMPONENT 409-001 DESCRIPTION 1 Radiator Contains coolant which provides engine cooling. 2 Boom Hoist Cylinder Raises and lowers the boom.
TM 10-3930-660-10 EQUIPMENT DESCRIPTION AND DATA - CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED 11 13 12 14 15 10 9 17 KEY 409-002 16 COMPONENT DESCRIPTION 9 Forks and Carriage Serve as an anchoring point of the forks. The fork carriage is also equipped with automatic fork leveling. Moving a switch will keep the forks level when raising or lowering the boom.
TM 10-3930-660-10 EQUIPMENT DESCRIPTION AND DATA - CONTINUED 0002 00 EQUIPMENT DATA General: Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, Forklift, 6,000 lb; Variable Reach, Rough Terrain Vehicle Operational Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27,100 lb (12,292 kg) Boom Assembly Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 EQUIPMENT DESCRIPTION AND DATA - CONTINUED 0002 00 EQUIPMENT DATA - CONTINUED Power Train: Engine (6K): Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6BT5.9 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cummins Horsepower (@ 2,500 RPM) . . . .
TM 10-3930-660-10 THEORY OF OPERATION 0003 00 INTRODUCTION This work package explains how components of the 6K forklift work together. A functional description is given for the fuel system, engine lubrication system, engine cooling system, steering and brake system, electrical system, and hydraulic system. FUEL SYSTEM 1. Fuel/Water Separator. Removes moisture from fuel. (Not shown, located ahead of the engine on the right side of frame). 2. Fuel Filter.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 ENGINE LUBRICATION AND COOLING SYSTEMS 1. Oil Pump. Located on the front housing cover side. The pump draws oil from the oil pan and sends it through the oil cooler, and then through the oil filter. From the filter, the oil enters the cylinder block to lubricate the engine and is then returned to the oil pan. From the filter, oil is also sent through the turbocharger and then returned to the oil pan. 2. Oil Pan.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 TRANSMISSION LUBRICATION AND COOLING SYSTEMS 1. Transmission Oil Filter. Located on right side, just above the boom hoist cylinder on the engine bulkhead. Filter removes particles in the oil which could damage internal components of the transmission. A pump inside the transmission produces oil flow through the filter, transmission, and oil cooler. 2. Transmission Oil Cooler. The cooler is located in the bottom of the radiator.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 STEERING AND BRAKE SYSTEM 1. Steer Cylinders. A cylinder is mounted at both ends of each axle and controlled by the steering wheel. 2. Steering Control Valve. Connected directly to the steering wheel and located behind the instrument access panel. Controls the steering function by directing the flow of hydraulic fluid to the cylinders. 3. Steer Select Valve. Externally mounted under the cab.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 ELECTRICAL SYSTEM 1. Batteries. Provide power for three circuits: the charging circuit, the starting circuit, and the lighting circuit. Two 12 volt batteries are connected in series to provide starting power. 2. Alternator. The 24 volt, 65 amp alternator, an integral part of the charging circuit, provides current to charge the batteries when the engine is running. 3. Starter Motor.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 HYDRAULIC SYSTEM 1. Hydraulic Oil Reservoir. Contains oil for the entire hydraulic system. 2. Hydraulic Oil Filter. Removes smaller harmful particles from the oil before the oil returns to the reservoir. 3. Main Control Valve. Located on the engine compartment bulkhead of the main frame (near back of transmission). Operated by the hydraulic joystick control valve to control: boom hoist/lowering and extend/retract. 4.
TM 10-3930-660-10 THEORY OF OPERATION - CONTINUED 0003 00 HYDRAULIC SYSTEM - CONTINUED HYDRAULIC OIL RESERVOIR DUAL GEAR PUMP EMERGENCY STEERING PUMP AND MOTOR MAIN CONTROL VALVE HYDRAULIC OIL FILTER PISTON PUMP BOOM EXTEND CYLINDER FRAME TILT VALVE BOOM HOIST CYLINDERS ATTACHMENT HOIST CYLINDER CARRIAGE TILT CYLINDER FORK SIDESHIFT CYLINDERS HYDRAULIC JOYSTICK CONTROL VALVE 409-007 MLRS ATTACHMENT CONTROL VALVE FRAME TILT CYLINDER END OF WORK PACKAGE 0003 00-7/(-8 Blank) 409-008
TM 10-3930-660-10 CHAPTER 2 OPERATING INSTRUCTIONS
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS 0004 00 GENERAL This work package describes, locates and illustrates the controls and indicators used on the 6K forklift. Read and become familiar with the location and function of all operator controls and indicators, as described in this work package.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 CAB DOOR AND INSTRUMENT PANEL CONTROLS AND INDICATORS 7 4 5 6 11 12 8 3 9 2 10 1 409-009 KEY CONTROL OR INDICATOR FUNCTION 1 Parking Brake Lever Applies the parking brake. Pull the lever up to apply the brake. Push the lever down to release the brake. Adjust the brake by turning the knob on end of lever. 2 Lower Cab Door Release Opens the upper and lower cab door.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 CAB DOOR AND INSTRUMENT PANEL CONTROLS AND INDICATORS - CONTINUED KEY CONTROL OR INDICATOR FUNCTION 7 Fork Auto Leveler Switch Automatically controls the level of the forks when in the ON position. In the OFF position, the forks can be tilted manually with the electric joystick control. 8 Front Window Wiper Switch A three position switch which controls the front windshield wiper.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 CAB DOOR AND INSTRUMENT PANEL CONTROLS AND INDICATORS - CONTINUED 1 2 3 6 4 5 409-010 KEY CONTROL OR INDICATOR FUNCTION 1 Water Temperature Gauge Indicates temperature of the engine water and coolant. Normal operating temperature of water/coolant is between 180°F (82°C) and 210°F (99°C). 2 Engine Oil Pressure Gauge Indicates the oil pressure of the engine.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 DASH LIGHTS AND INDICATORS 1 2 3 4 6 5 409-011 KEY CONTROL OR INDICATOR FUNCTION 1 High Water Temperature Warning Light (Engine) Indicates a high temperature of the engine coolant. Illuminated whenever the temperature exceeds 225°F (107°C). 2 Low Oil Pressure (Engine) Warning Light Indicates low oil pressure of the engine. Illuminated whenever the pressure drops below 10 psi (69 kPa).
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED LIGHTING SWITCHES 4 5 1 6 2 KEY 1 0004 00 3 CONTROL OR INDICATOR FUNCTION Service Lighting Control Switch This light switch has five positions. The following lists the lights that will operate in each position: • OFF Position - Only forward, rear and boom floodlights will operate. • BLACKOUT MARKER (BO) Position - Blackout front markers will operate. Blackout tail lamps will operate.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 LIGHTING SWITCHES - CONTINUED KEY CONTROL OR INDICATOR FUNCTION 3 Switch Lock This lock is used to prevent accidental movement of the main lighting control switch. Lift lock lever to move service lighting control switch to STOP LIGHT, SERVICE DRIVE and BO DRIVE positions. 4 Light Switch (Forward Floods) Controls the forward floodlights. 5 Light Switch (Boom Flood) Controls the boom floodlights.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 BOOM, MLRS ATTACHMENT, FRAME TILT AND FORK CONTROLS 1 PUSH AND HOLD MODE SELECT BUTTON 2 3 PUSH AND HOLD MODE SELECT BUTTON PUSH AND HOLD MODE SELECT BUTTON 409-1721 0004 00-8
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 BOOM, MLRS ATTACHMENT, FRAME TILT AND FORK CONTROLS - CONTINUED KEY CONTROL OR INDICATOR FUNCTION 1 Hydraulic Joystick Control Controls the movement of the boom: raising, lowering, extending, and retracting. Push the lever forward to lower the boom. Pull the lever back to raise the boom. Move the lever to the left to retract the boom. Move the lever to the right to extend the boom.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 SIDE CONSOLE SWITCHES AND CONTROLS 6 7 5 4 3 KEY 2 1 409-014 CONTROL OR INDICATOR FUNCTION 1 Heater Temperature Control Controls the temperature inside cab. Push to decrease temperature. Pull to increase temperature. 2 Heater Blower Switch A three-position switch controls the air flow of the heater. Blower is OFF in the center position.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 MISCELLANEOUS CONTROLS, OPERATOR SEAT AND FOOT PEDALS 1 2 3 409-015 KEY CONTROL OR INDICATOR FUNCTION 1 Starter-Run Control Switch Controls current flow from the batteries to the electrical system. In the OFF position, the switch disconnects the flow of current between the battery and the electrical system. Also, the switch is used to shut the engine down.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 MISCELLANEOUS CONTROLS, OPERATOR SEAT AND FOOT PEDALS - CONTINUED 5 4 7 KEY 6 409-015 CONTROL OR INDICATOR FUNCTION 4 Operator Seat A lever under the seat controls the back and forth movement. Seat height can be adjusted by changing the elevation of the seat mounting plate. 5 Accelerator Pedal Controls engine speed. Depress the pedal to increase engine speed.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 MISCELLANEOUS CONTROLS, OPERATOR SEAT AND FOOT PEDALS - CONTINUED 8 409-016 KEY 8 CONTROL OR INDICATOR FUNCTION Back-Up Alarm Activated whenever the range select control lever is placed in the reverse travel position. The alarm will not operate in the blackout lighting mode.
TM 10-3930-660-10 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - CONTINUED 0004 00 MISCELLANEOUS CONTROLS, OPERATOR SEAT AND FOOT PEDALS - CONTINUED 9 10 409-017 KEY CONTROL OR INDICATOR FUNCTION 9 Defroster Fans Turn switch to ON position on front and rear fans to remove moisture or frost from front and rear windows. 10 Front Floodlight Controls Adjusts the positions of the front floodlights. Rotate the handle to turn the floodlight.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS 0005 00 GENERAL It is essential that the operator know how to perform every operation of which the vehicle is capable. This work package gives instructions on starting and stopping the vehicle, on the basic motions of the vehicle and how to use these instructions to perform specific tasks for which the equipment was designed. NEW VEHICLE BREAK-IN Controlled break-in is the ideal fitting of all internal moving metal parts.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 OPERATE ENGINE - CONTINUED 3. If the travel select lever is not in the neutral position, move the lever to Neutral “N”. 4. On the first start of the day, check the neutral switch for proper operation. a. Place the travel select lever in the Forward, “F” position. b. Ensure that the auxiliary fuel shut-off switch is in OFF position. AUXILIARY FUEL SHUT-OFF SWITCH 409-023 CAUTION If the engine turns over, do not continue.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 OPERATE ENGINE - CONTINUED CAUTION • If the oil pressure fluctuates or drops, or if the warning light is illuminated, stop the engine and find the cause. Do not operate the engine at oil pressure lower than 10 psi (69 kPa). • If oil pressure does not register within 15 seconds after the engine starts, stop the engine or serious damage may occur. Stop the engine by turning the starter-run control switch to the OFF position. 7.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 MOVE FORKLIFT - CONTINUED WARNING The 6K forklift is less stable when traveling with the load in a raised position. If you must move the vehicle with the load raised above the carry position (bottom of load 24 in. (610 mm) above the ground): • Avoid sharp turns and sudden starts/stops. • Operate all controls smoothly. • Move very slowly. • Keep the vehicle level. c. Always carry the load low (bottom of load 24 in.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 MOVE FORKLIFT - CONTINUED WARNING Do not exceed 45% grade (25 degrees) longitudinally. Forklift becomes unstable and fluid levels are shifted. Internal components may not be properly lubricated causing vehicle damage. Tires may slip (loss of traction) or vehicle may tip, causing possible operator injury or death. (1) With or without rated capacity load, for maximum longitudinal stability, do not exceed 45% grade (25 degrees).
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 MOVE FORKLIFT - CONTINUED 3. Changing Direction of Travel. WARNING DO NOT STOP QUICKLY. The load may drop off the forks causing damage or personal injury. a. Depress brake or transmission disconnect pedal to apply the service brakes and bring the forklift to a complete stop. NOTE When changing direction of travel, reduce engine speed. b. 4. Move travel select lever through Neutral, “N” to the desired direction.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 MOVE FORKLIFT - CONTINUED TRAVEL SELECT LEVER ACCELERATOR PEDAL TRANSMISSION DISCONNECT PEDAL 409-024 STEER FORKLIFT The forklift can be operated in three steering modes as selected with the steer select control switch: 4 wheel steer, 2 wheel steer, and crab steer. WARNING Do not turn fast as this may cause the forklift to tip and possibly lose the load. This is particularly true in the 4 wheel steering mode.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 STEER FORKLIFT - CONTINUED 1. 4 Wheel Steering. Move steer select control switch to the right position. The front wheels will steer the direction that the steering wheel is turned; the rear wheels will steer in the opposite direction. This mode allows an extremely short turn radius. It also enables the rear wheels to follow the tracking of the front wheels which is an advantage in mud or sand conditions. 409-028a 2.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 STEER FORKLIFT - CONTINUED 4. Steering System Synchronization. Use the following procedures to align the front and rear wheels if the wheels are not set in the same direction after you change steering modes (4 wheel, 2 wheel, and crab steer). a. Use steering wheel to put the rear wheels in a straight-ahead position. b. Place steer select control switch in the 2 WHEEL position (center). c.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 STOP ENGINE - CONTINUED 5. Turn all lights and accessories off. 6. Allow engine to idle for three minutes. 7. Turn starter-run control switch to the OFF position. 8. Perform After Operation Checks listed in the Preventive Maintenance Checks and Services (WP 0012 00). OPERATE IN ROUGH TERRAIN WARNING Do not travel with fork auto leveler switch in the ON position.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 LOAD MLRS PODS FROM A GROUNDED CONTAINER OR TRAILER The 6K forklift can extract an MLRS pod from a 20 ft ISO grounded container or from a trailer as shown in illustrations. To move the MLRS pod, proceed as follows: WARNING • Make sure frame is level before raising or extending boom with load. Failure to do so could cause load to drop or vehicle to tip. • Never move any part of vehicle or load near a power line or power lines.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 LOAD AND UNLOAD MLRS PODS FROM A GROUNDED CONTAINER OR TRAILER - CONTINUED WARNING Always lift the load from its resting spot before extending or retracting the boom. Always extend or retract the boom before lowering the load to its resting spot. Failure to do so may cause forklift instability and result in severe personal injury or death. 7. Move fork auto leveler switch to OFF position. 8.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 LOAD AND UNLOAD MLRS PODS FROM A GROUNDED CONTAINER OR TRAILER - CONTINUED 12. Loosen the wing nuts on the lifting hook. Remove the hook from the pod and set it on top of the stop assembly. Move assembly so that the hooks engage the attaching loops on forklift frame. Tighten the wing nuts on the lifting hook which secures it and the stop assembly to the frame.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 INSTALL LOAD STABILIZERS - CONTINUED COTTER PIN FORK CARRIAGE LOCKING BAR RIGHT LEFT HOLDING PIN LOCKING NOTCH LIFTING HANDLE TO SECURE LOAD MLRS POD LIFTING EYE HOOK 409-037 0005 00-14
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 INSTALL LOAD STABILIZERS - CONTINUED f. Use the hydraulic joystick control to raise the load to travel position (bottom of load should be 2 ft (0.6 m) above ground level). HYDRAULIC JOYSTICK ELECTRIC JOYSTICK 409-024 CAUTION With the load stabilizers attached, never set the load down on the ground. Possible damage to the MLRS pod may result. g.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 LOAD AND UNLOAD AMMUNITION AND OTHER PALLETS FROM A CONTAINER OR TRAILER - CONTINUED CAUTION Do not lift more than one pallet with the forks. Pallets may topple and result in load or vehicle damage. 3. Move fork auto leveler switch to the ON position. Use the hydraulic joystick control lever to position the forks at the bottom of the uppermost pallet. 4.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 LOAD AND UNLOAD AMMUNITION AND OTHER PALLETS FROM A CONTAINER OR TRAILER - CONTINUED 11. Move the fork auto leveler switch to the ON position. Use the hydraulic and electrical joystick control levers to set the load down. HYDRAULIC JOYSTICK ELECTRIC JOYSTICK 409-024 12. Move fork auto leveler switch to the OFF position and use the controls to remove the weight from the forks. Move forklift slowly away from the pallet. 13.
TM 10-3930-660-10 OPERATION UNDER USUAL CONDITIONS - CONTINUED 0005 00 USE LOAD BACKREST FOR ROUTINE FORKLIFT OPERATION 1. Move forks together slightly so hooks on backrest fit on fork shaft of fork carriage. 2. Using two personnel, remove the pins and safety pins which secure the load backrest to the counterweight. Remove backrest from counterweight. 3. Position the load backrest on the fork carriage. Ensure that the hooks on the load backrest are wrapped around the fork shaft on the fork carriage.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS 0006 00 GENERAL This work package provides the operator with additional instructions for operating in various environments and emergency situations. In addition to normal preventive maintenance, special care must be taken to keep the 6K forklift operational in extreme temperatures and other environmental conditions. SLAVE STARTING WARNING When slave starting tractor: • Use NATO slave cable that does NOT have loose or missing insulation.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN EXTREME MOIST HEAT CAUTION 1. • Operating during periods of extreme heat [ambient temperatures above 100°F (38°C)] can cause engine and hydraulic systems to overheat. Engine temperatures above 230°F (110°C) and hydraulic oil temperatures above 250°F (121°C) can cause damage to engine and hydraulic system components.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN EXTREME DRY HEAT (REFER TO FM 90-3, DESERT OPERATIONS) CAUTION 2. 3. • Operating during periods of extreme heat [ambient temperatures above 100°F (38°C)] can cause engine and hydraulic systems to overheat. Engine temperatures above 230°F (110°C) and hydraulic oil temperatures above 250°F (121°C) can cause damage to engine and hydraulic system components.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN EXTREME COLD 1. 2. 3. Introduction. Extreme cold causes many problems: a. Lubricants thicken or congeal. b. Batteries may freeze or lose their electrical efficiency. c. Fuel may not readily atomize for combustion. d. Various materials become hard, brittle, and easily damaged. e. Cooling system requires adequate protection from extreme cold. f.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN EXTREME COLD - CONTINUED NOTE The engine primer will not function at temperatures above 1.1°C (+/- –13°C). b. If the engine does not start, turn the emergency steering pump switch off (switch up). CAUTION Do not depress the engine primer button for more than 5 seconds. Failure to follow this precaution could result in forklift damage. c. Crank the engine and press the engine primer button for no longer than 5 seconds.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN EXTREME COLD - CONTINUED h. Continue to hold the hydraulic joystick control lever in the boom retract position for 10 to 15 minutes. This operation warms the hydraulic oil by forcing the oil through the boom circuit relief valve. Operate all hydraulic functions until warm oil has circulated through the cylinders. HYDRAULIC JOYSTICK 409-049 i.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 OPERATE IN SANDY OR DUSTY CONDITIONS - CONTINUED 2. At Halt or Parking. a. Contact Maintenance to lubricate the 6K forklift at more frequent intervals. Clean all fittings and lubrication openings thoroughly before lubricating to prevent entrance of dust or sand with the lubricant. b.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 TOWING OTHER VEHICLES WARNING • Carefully move the forklift into position. Always use a ground guide and any device necessary to lift the tow bar into position without standing directly between the forklifts. Failure to follow this precaution could result in personal injury or forklift damage. • The 6K forklift is equipped with a towing pintle and lugs. Towing should be limited to vehicles weighing 27,100 lbs (12,292 kg) or less.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 TOWING THE 6K FORKLIFT- CONTINUED 3. Disconnect the rear axle steering cylinder hoses as follows: a. Remove the steer cylinder crossover hose from the dummy tee fitting located on the main frame crossbar at the rear of the transmission. b. Disconnect the steering hydraulic line from the rod end tee fitting of the left steer cylinder. Connect the line to one side of the dummy tee fitting. c.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 TOWING THE 6K FORKLIFT- CONTINUED 4. Remove the four bolts that secure the U-joint and rear propeller shaft to the input yoke of the rear differential. Place the unattached end of the propeller shaft in the hanger hook provided underneath the vehicle. FRONT PROPELLER SHAFT WITH U-JOINTS REAR PROPELLER SHAFT WITH U-JOINTS DIFFERENTIAL INPUT YOKE (REAR) DIFFERENTIAL INPUT YOKE (FRONT) 409-054 5.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS WARNING If engine power is lost with the boom extended or raised, the boom must be fully retracted before it is lowered to prevent severe personal injury and vehicle damage. NOTE Contact Maintenance to perform the necessary preparation of the 6K forklift for emergency boom operations. 1. Emergency Boom Retracting.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS - CONTINUED e. Disconnect the output line from the emergency steer pump from the priority valve tee. Install a cap at the priority valve tee connection. f. Connect the union end of the tow hose to the emergency steer pump hose that was disconnected in step e. g. Disconnect the rod end hose of the boom extend cylinder from the main control valve (bottom middle port).
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS - CONTINUED j. Move the hydraulic joystick to the left until the boom is fully retracted. Turn the ignition switch off after the boom is fully retracted. STARTER-RUN SWITCH EMERGENCY STEER SWITCH 2. HYDRAULIC JOYSTICK 409-057 k. After retracting the boom, reconnect the lines by reversing steps b through i, and return fittings to the emergency lift/retract kit and the towing hose to the dummy tee.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS - CONTINUED b. To retract the hoist cylinders, hydraulic oil must bypass the hoist cylinder counterbalance valves by flowing through the flow control valves. The flow control valves are located on the top side of the base of the hoist cylinders. WARNING Do not loosen the 1 in. hex nut or remove the stem on the flow control valve when the cylinder is pressurized due to a raised boom or load.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS - CONTINUED 3. Emergency Boom Raise. Whenever an emergency situation prevents the use of engine power for raising the boom, proceed with the following: a. Remove the transmission cover. b. Remove the steer cylinder crossover tow hose from the dummy tee fitting, located on the main frame crossbar at the rear of the transmission.
TM 10-3930-660-10 OPERATION UNDER UNUSUAL CONDITIONS - CONTINUED 0006 00 EMERGENCY BOOM OPERATIONS - CONTINUED f. Connect the union end of the tow hose to the emergency steer pump hose that was disconnected in step e. g. Disconnect both hoses from the base ends of the boom hoist cylinders at the main control valve tee fitting (bottom left port). Install caps on the main controls valve tee fitting. h.
TM 10-3930-660-10 STOWAGE AND DECAL, DATA PLATE AND STENCIL GUIDE 0007 00 INTRODUCTION 1. This work package shows the location for stowage of equipment and materials required to be carried on the 6K Forklift. 2. This work package also includes illustrations showing the location of all decals, data plates, and stencils on the 6K forklift. STOWAGE GUIDE 1. The equipment stowage locator is designed to help inventory items required for safe and efficient operation. 2.
TM 10-3930-660-10 STOWAGE AND DECAL, DATA PLATE AND STENCIL GUIDE - CONTINUED 0007 00 DECALS, DATA PLATES AND STENCILS NOTE Refer to the next two figures for an illustration of the location of decals, data plates and stencils.
TM 10-3930-660-10 STOWAGE AND DECAL, DATA PLATE AND STENCIL GUIDE - CONTINUED DECALS, DATA PLATES AND STENCILS - CONTINUED END OF WORK PACKAGE 0007 00-3/(-4 Blank) 0007 00
TM 10-3930-660-10 CHAPTER 3 OPERATOR TROUBLESHOOTING
TM 10-3930-660-10 TROUBLESHOOTING INTRODUCTION 0008 00 INTRODUCTION 1. This chapter provides information for identifying and correcting malfunctions which may develop while operating the 6K Variable Reach Rough Terrain Forklift Truck. 2. The Troubleshooting Symptom Index in WP 0009 00 lists common malfunctions which may occur and refers you to the proper page in WP 0010 00 for a troubleshooting procedure. 3.
TM 10-3930-660-10 TROUBLESHOOTING SYMPTOM INDEX 0009 00 Troubleshooting Procedure Page Malfunction/Symptom All Hydraulic Functions Operate Slowly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010 00-3 Engine Cranks But Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010 00-1 Engine Misfires or Runs Rough. . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 TROUBLESHOOTING PROCEDURES 0010 00 Table 1. Troubleshooting Procedures. MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 1. Engine Will Not Crank. Check to see if range select control lever is in the Neutral “N” position. Move range select control lever to “N” position (WP 0004 00). Check for loose or disconnected battery cables. Notify Maintenance. 1. Check to see if the auxiliary fuel shut-off switch is in the OFF position.
TM 10-3930-660-10 TROUBLESHOOTING PROCEDURES - CONTINUED 0010 00 Table 1. Troubleshooting Procedures - Continued. MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION WARNING Damage to the radiator can occur if pressure cap is removed on a hot engine. Allow appropriate cool down time before checking the coolant level. Failure to follow this precaution could result in severe personal injury or vehicle damage. 5. Engine Overheats. 1. Check for low coolant level.
TM 10-3930-660-10 TROUBLESHOOTING PROCEDURES - CONTINUED 0010 00 Table 1. Troubleshooting Procedures - Continued. MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 7. Forklift Starts but Will Not Move Continued. 6. Check transmission disconnect pedal for free movement. Notify Maintenance. 8. Engine Primer Button Does Not Work. Check the ambient temperature. The primer button will not work if the ambient temperature is above 34°F +/- 8°F (1°C+/-13°C). 9. All Hydraulic Functions Operate Slowly. 1.
TM 10-3930-660-10 TROUBLESHOOTING PROCEDURES - CONTINUED 0010 00 Table 1. Troubleshooting Procedures - Continued. MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 14. Poor or No Brakes - Continued. 2. Check for oil leakage at brake calipers or hose connections. Notify Maintenance. 15. Parking Brake Will Not Hold Forklift. Check for loose parking brake lever linkage. Adjust parking brake lever (WP 0020 00). If adjustment is correct, notify Maintenance. 16. Parking Brake Will Not Release.
TM 10-3930-660-10 CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION 0011 00 GENERAL 1. To ensure that the 6K forklift is ready for operation at all times, it must be inspected on a regular basis so that defects may be found and corrected before they result in injury or equipment failure or damage. 2.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - CONTINUED 0011 00 GENERAL PMCS PROCEDURES - CONTINUED WARNING Cleaning compound, solvent MIL-PRF-680 Type III is an environmentally compliant and low toxic material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. a. Keep It Clean.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - CONTINUED 0011 00 GENERAL PMCS PROCEDURES - CONTINUED NOTE Notify supervisor of any leaks you cannot fix. Leakage Definitions for PMCS Class I Leakage indicated by wetness or discoloration, but not great enough to form drops. Class II Leakage great enough to form drops, but not enough to cause drops to drip from the item being checked/inspected.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - CONTINUED GENERAL LUBRICATION PROCEDURES - CONTINUED EXPECTED TEMPERATURES* LUBRICANT/ COMPONENT REFILL CAPACITY Above +15°F (Above -9°C) +40°F to -15°F (+4°C to -26°C) OE/HDO Lubricating Oil, ICE, Tactical 15 qt (14 l) See Chart A Oil Can Points As Reqd See Chart A Transmission 5 gal. (19 l) See Chart B 56.6 gal. (93 l) System Capacity See Chart C Differentials 10.6 qt (10 l) See Chart D Planetary Hubs 2.
TM 10-3930-660-10 Table 1. CHART A - ENGINE AND OIL CAN POINTS EXPECTED TEMPERATURES Lubricant °F -70 -60 -50 -40 -30 -20 -10 °C -57 -51 -46 -40 -34 -29 -23 OE/HDO Lubricating Oil, ICE, Tactical OEA Lubricating Oil, ICE, Arctic 0 +10 +20 +30 +40 +50 +60 +70 +80 +90 +100 +120 -18 -12 -7 -1 +4 +10 +16 +21 +27 +32 +38 +49 OE/HDO15W/40 OEA Table 2.
TM 10-3930-660-10 - HYDRAULIC RESERVOIR Table 3.
TM 10-3930-660-10 LUBRICANT • INTERVAL INTERVAL • 0011 00-7 LUBRICANT
TM 10-3930-660-10 1. LUBRICATION. During adverse weather or abnormal dusty conditions, lubrication may require daily servicing. 2. The lubricating points for the brake pedal and transmission disconnect pedal counter shaft are located under the cab (GAA). 3. Lubricate all hinges and door latches with a hand oiler (OE/HDO). 4. Check the differential oil levels while vehicle is on a level surface. Oil should be to the bottom of the check and fill hole (GO). 5.
TM 10-3930-660-10 LUBE POINT (GAA) (2 PLACES) VIEW A - CARRIAGE TILT CYLINDER PINS LUBE POINT (GAA) (2 PLACES) 409-082 VIEW B - MLRS HOIST CYLINDER PIVOT PINS LUBE POINT (GAA) LUBE POINT (GAA) (2 PLACES) 409-083 0011 00-9
TM 10-3930-660-10 VIEW C - AXLE CARRIER PIN FITTING LUBE POINT (GAA) (2 PLACES FRONT AND REAR) 409-084 VIEW D - STEERING KNUCKLE BEARINGS AND JOINTS LUBE POINT (GAA) STEERING KNUCKLE U-JOINT (2 FRONT AND REAR) LUBE POINT (GAA) STEERING KNUCKLE BEARINGS (4 FRONT AND REAR) 409-085 0011 00-10
TM 10-3930-660-10 VIEW E - TIE ROD ENDS LUBE POINT (GAA) (2 PLACES FRONT AND REAR) 409-086 VIEW F - FRONT PROPELLER SHAFT SLIP JOINT AND U-JOINTS LUBE POINT (GAA) 409-087 LUBE POINT (GAA) 0011 00-11
TM 10-3930-660-10 VIEW G - BRAKE PEDAL AND TRANSMISSION DISCONNECT PEDAL COUNTER SHAFT LUBE POINT (GAA) 409-088 VIEW H - CAB DOOR HINGES AND LATCH LUBE POINT (OE/HDO) 409-089 LUBE POINT 0011 00-12
TM 10-3930-660-10 VIEW I - REAR PROPELLER SHAFT SLIP JOINT AND U-JOINT LUBE POINT (GAA) LUBE POINT (GAA) 409-090 VIEW J - HYDRAULIC OIL FILTER HYDRAULIC OIL FILTER 409-091 0011 00-13
TM 10-3930-660-10 VIEW K - TRANSMISSION INPUT SHAFT BEARING, SLIP JOINT AND U-JOINT LUBE POINT (GAA) LUBE POINT (GAA) 409-092 VIEW L - ENGINE CRANKCASE AND OIL FILTER OIL FILL (OE/HDO) DIPSTICK OIL DRAIN OIL FILTER ENGINE (LEFT) SIDE ENGINE (RIGHT) SIDE 0011 00-14 409-093
TM 10-3930-660-10 VIEW M - BOOM EXTEND CHAIN SHEAVE LUBE POINT (GAA) 409-094 VIEW N - ENGINE ACCESS DOOR HINGES AND LATCHES LUBE POINT (BOTH SIDES) (OE/HDO) 409-095 0011 00-15
TM 10-3930-660-10 VIEW O - BOOM PIVOT PINS LUBE POINT (GAA) (2 PLACES) 409-096 VIEW P - DIFFERENTIAL CHECK AND FILL PLUG (GO) (2 PLACES) DRAIN PLUG (2 PLACES) 409-097 0011 00-16
TM 10-3930-660-10 VIEW Q - TRANSMISSION OIL FILTER TRANSMISSION OIL FILTER 409-098 FILL CAP (OE/HDO) VIEW R - HYDRAULIC SYSTEM DRAIN PLUG 0011 00-17 409-099
TM 10-3930-660-10 VIEW S - TRANSMISSION TRANSMISSION FILL (OE/HDO) DRAIN 409-1915 VIEW T - BOOM HOIST CYLINDER PINS LUBE POINT (2 PLACES) (GAA) LUBE POINT (2 PLACES) (GAA) 409-101 0011 00-18
TM 10-3930-660-10 VIEW U - PLANETARY HUBS DRAIN AND FILL PLUG (4 PLACES) (GO) 409-102 VIEW V - STEERING CYLINDERS LUBE POINT (8 PLACES) (GAA) 0011 00-19 409-103
TM 10-3930-660-10 VIEW W - FRAME TILT CYLINDER PINS LUBE POINT (GAA) 409-104 VIEW X - BOOM RETRACT CHAIN SHEAVE LUBE POINT (GAA) 409-105 0011 00-20
TM 10-3930-660-10 VIEW Y - MLRS ATTACHMENT PIVOT PINS LUBE POINT (GAA) 409-106 VIEW Z - CARRIAGE PIVOT PIN LUBE POINT (2 PLACES) (GAA) 409-107 END OF WORK PACKAGE 0011 00-21/(-22 Blank)
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) 0012 00 Table 1. Preventive Maintenance Checks and Services for 6K Forklift. Location Item No. Interval ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure NOTE • Review all WARNINGs, CAUTIONs, and NOTEs before performing PMCS on the forklift. • Perform all PMCS checks if: a. You are the assigned operator, but have not operated the forklift since the last weekly checks. b.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 3 Interval Before ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure Front Check cylinders, hoses and fit- Class III oil leaks are evident. Steering tings for leaks and damage. Damage that would impair operCylination is evident.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 5 Interval Before ManHours Item To Check/ Service Overall View NOT FULLY MISSION CAPABLE IF: Procedure a. Check ground under forklift for Class III engine oil, coolant, fuel evidence of fluid leaks such as or hydraulic oil leaks are evident. engine oil, coolant, fuel and hydraulic oil. b.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service Procedure NOT FULLY MISSION CAPABLE IF: Defects or underinflation that would interfere with mission. Any missing or damaged wheel nuts or studs.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 12 Interval ManHours Item To Check/ Service RIGHT SIDE Hydraulic Oil Tank Before NOT FULLY MISSION CAPABLE IF: Procedure a. Visually check for damage and Class III leaks are evident. leaks. b. Check level of oil in hydraulic Oil not visible in upper sight oil reservoir. Oil should be vis- glass.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 14 Interval Before ManHours Item To Check/ Service Center of Boom NOT FULLY MISSION CAPABLE IF: Procedure Check that boom hoses and elec- Hoses or cable are crossed, worn trical cable are snug against ten- or obviously loose. sioner and not crossed or worn.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure 16 Before Seat and Seat Belt Check seat and seat belt for dam- Seat belt is damaged. age and proper operation. 17 Before Visually check steering wheel Damage that would impair operSteering and column for damage.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure INSTRUMENT PANEL 409-011 19 Before Engine Startup a. Start engine and verify that all Engine will not start. Indicators indicators and warning lights and warning lights stay on. operate properly. b.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval 22 Before ManHours Item To Check/ Service Steering Procedure NOT FULLY MISSION CAPABLE IF: Operate two-wheel, four-wheel Steering is erratic or malfuncand crab steering fully in each tions. direction. Check to ensure that steering is smooth and functions correctly.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval 29 During ManHours Item To Check/ Service Brakes NOT FULLY MISSION CAPABLE IF: Procedure a. Check brakes for pulling, Brakes pull, grab or exhibit unsafe grabbing or reduced braking operation. capacity. b.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location ManHours Item To Check/ Service Item No. Interval 34 After Air Cleaner Indicator Ensure air cleaner indicator shows yellow. Service air cleaner if red band is showing (WP 0017 00). 35 After Engine Check engine for any of the following conditions. Procedure NOT FULLY MISSION CAPABLE IF: a.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service Procedure NOT FULLY MISSION CAPABLE IF: REAR AND RIGHT SIDE 38 After Engine Check engine for any of the following conditions: a. Fluid leaks such as oil, coolant Class III oil, coolant or fuel leaks or fuel. are evident. b. Loose, damaged or missing drive belts. c.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval 41 After ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure Fuel/ Remove drain plug on fuel/water Water separator and drain water into a Separator container (WP 0019 00). Install drain plug.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure WARNING • DO NOT smoke or permit any open flame in area of vehicle while you are service diesel fuel systems. Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 44 Interval Weekly ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure Drive Belt a. Open left or right engine compartment access door and check for loose, damaged or missing drive belt.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 45 Interval Weekly ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure Batteries WARNING • To avoid injury, eye protection and acid-resistant gloves must be worn when working around batteries.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval 45 Weekly (Con’t) ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure NOTE Batteries If forklift is equipped with original equipment maintenancefree batteries, batteries will have no filler caps d.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval 47 Weekly ManHours Item To Check/ Service Exhaust System NOT FULLY MISSION CAPABLE IF: Procedure Check exhaust system for loose or missing mounting hardware. WARNING Ether fuel is extremely flammable and toxic.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. Interval ManHours Item To Check/ Service NOT FULLY MISSION CAPABLE IF: Procedure CAUTION Do NOT exercise vehicle when temperature is below 0°F (-18°C). NOTE Perform the following exercise procedure after completion of all Before, After, Weekly, and Monthly PMCS.
TM 10-3930-660-10 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED 0012 00 Table 1. Preventive Maintenance Checks and Services (PMCS) for 6K Forklift - Continued. Location Item No. 50 (Con’t) Interval ManHours Monthly Item To Check/ Service All Systems Exercise NOT FULLY MISSION CAPABLE IF: Procedure WARNING Before operating boom, ensure that boom will not raise or extend close to overhead power lines. Failure to follow this warning may result in injury or death to personnel.
TM 10-3930-660-10 GENERAL MAINTENANCE INSTRUCTIONS 0013 00 INSPECTION OF COMPONENTS 1. Clean all parts before inspection. Check for defects such as physical distortion, wear, cracks and pitting. 2. Check all hose surfaces for broken or frayed fabric, breaks caused by sharp kinks or chafing against other parts of the unit. Inspect metal tubing lines for kinks. Inspect fitting threads for damage. Replace any defective parts. Check for leaks after assembly and during initial operation period. 3.
TM 10-3930-660-10 ENGINE OIL SAMPLING VALVE SERVICE 0014 00 THIS WORK PACKAGE COVERS Engine oil sampling INITIAL SETUP Equipment Conditions Materials/Parts Oil, lubricating (Item 8 or 12, WP 0025 00) Engine off (WP 0005 00) Rag, wiping (Item 14, WP 0025 00) Vehicle parked on level ground Container, 1 qt capacity WARNING • Oil is very slippery. Immediately wipe up any spills. Failure to follow this warning may cause injury. • Hot oil or metal parts can cause burns.
TM 10-3930-660-10 HYDRAULIC OIL SAMPLING VALVE SERVICE 0015 00 THIS WORK PACKAGE COVERS Hydraulic oil sampling INITIAL SETUP Equipment Conditions Materials/Parts Oil, lubricating (Item 8 or 11, WP 0025 00) Engine off (WP 0005 00) Rag, wiping (Item 14, WP 0025 00) Vehicle parked on level ground Container, 1 qt capacity WARNING • Oil is very slippery. Immediately wipe up any spills. Failure to follow this warning may cause injury. • Hot oil or metal parts can cause burns.
TM 10-3930-660-10 HYDRAULIC OIL SAMPLING VALVE SERVICE - CONTINUED 0015 00 HYDRAULIC OIL SAMPLING 1. Clean the hydraulic oil sampling valve (1). 2. Start the engine (WP 0005 00). Bring the hydraulic fluid to normal operating temperature (WP 0005 00). 3. With the engine running, place the travel select control lever in Neutral. Apply the parking brake. 4. Obtain the oil sample. a. Remove the dust cap (2) on the hydraulic oil sampling valve (1). b.
TM 10-3930-660-10 TRANSMISSION OIL SAMPLING VALVE SERVICE 0016 00 THIS WORK PACKAGE COVERS Transmission oil sampling Equipment Conditions Materials/Parts Oil, lubricating (Item 8 or 11, WP 0025 00) Engine off (WP 0005 00) Rag, wiping (Item 15, WP 0025 00) Vehicle parked on level ground Container, 1 qt capacity WARNING • Oil is very slippery. Immediately wipe up any spills. Failure to follow this warning may cause injury. • Hot oil or metal parts can cause burns.
TM 10-3930-660-10 TRANSMISSION OIL SAMPLING VALVE SERVICE - CONTINUED 0016 00 TRANSMISSION OIL SAMPLING 1. Clean the transmission oil sampling valve (1). 2. Start the engine (WP 0005 00). Drive the vehicle approximately one mile or allow to idle in gear for a while to bring the transmission to normal operating temperature. 3. With the engine running, place the travel select control lever in neutral. Apply the parking brake. 4. Obtain the oil sample. a.
TM 10-3930-660-10 PRIMARY AND SECONDARY AIR FILTER MAINTENANCE 0017 00 THIS WORK PACKAGE COVERS Removal, Service, Installation INITIAL SETUP Equipment Conditions Materials/Parts Detergent (Item 3, WP 0025 00) Engine off (WP 0005 00) Rag, wiping (Item 14, WP 0025 00) Vehicle parked on level ground REMOVAL WARNING If NBC exposure is suspected, all air filter media should be handled by personnel wearing protective equipment.
TM 10-3930-660-10 PRIMARY AND SECONDARY AIR FILTER MAINTENANCE - CONTINUED 0017 00 REMOVAL - CONTINUED 2. Remove wing nut to remove primary filter element. 3. Use a damp cloth to remove dust and foreign material from inside canister. WING NUT PRIMARY AIR FILTER 409-065 SERVICE CAUTION The secondary element is not intended to be cleaned. For the maximum engine protection and air cleaner service life, replace the secondary element with a new one every third primary element change or cleaning. 1.
TM 10-3930-660-10 PRIMARY AND SECONDARY AIR FILTER MAINTENANCE - CONTINUED 0017 00 SERVICE - CONTINUED CAUTION Do not tap the element against a hard surface as this damages the element. 5. Remove loose dust by tapping element with palm of your hand. DO NOT use a hard surface. WARNING Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure when drying parts with compressed air. Use a maximum of 30 psi (207 kPa) when cleaning components.
TM 10-3930-660-10 PRIMARY AND SECONDARY AIR FILTER MAINTENANCE - CONTINUED 0017 00 INSTALLATION 1. DO NOT install element until it is dry. 2. Inspect element for damage. Place a bright light inside the element and rotate element slowly. If any rupture, holes or damaged gaskets are discovered, replace the element. 3. If a new element is to be installed, inspect the element and gasket for shipping and storage damage. 4.
TM 10-3930-660-10 ENGINE COOLANT CHECK AND FILL 0018 00 THIS WORK PACKAGE COVERS Check and Fill INITIAL SETUP Equipment Conditions Materials/Parts Antifreeze (Item 1, WP 0025 00) Engine off (WP 0005 00) Rag, wiping (Item 14, WP 0025 00) Vehicle parked on level ground WARNING • DO NOT service cooling system unless engine has cooled. This is a pressurized cooling system and escaping steam or hot coolant may cause burns. • DO NOT remove radiator cap when engine is hot. Allow engine to cool down.
TM 10-3930-660-10 ENGINE COOLANT CHECK AND FILL - CONTINUED 0018 00 CHECK AND FILL 1. Check coolant level in overflow bottle. Bottle must be 1/3 to 2/3 full. CAUTION Do not fill coolant system with water only. Use ethylene glycol mixture (antifreeze) with water. Failure to do so will result in damage to engine. 2. Add coolant to overflow bottle. a. If bottle is less than 1/3 full, add approximately one qt. b.
TM 10-3930-660-10 FUEL/WATER SEPARATOR SERVICE 0019 00 THIS WORK PACKAGE COVERS Drain INITIAL SETUP Materials/Parts Equipment Conditions Container, 1 qt capacity Engine off (WP 0005 00) Vehicle parked on level ground WARNING • DO NOT perform fuel system checks, inspections or maintenance while smoking or near fire, flames or sparks. Fuel may ignite, causing injury, death or damage to forklift.
TM 10-3930-660-10 FUEL/WATER SEPARATOR SERVICE - CONTINUED 0019 00 DRAIN NOTE Use container to catch any fuel or water that may drain from system. Dispose of fuel IAW local policy and ordinances. 1. Look through glass of water separator for presence of water or sediment. 2. Drain water and sediment from water separator. a. Remove the drain plug located on the left side of separator base. b. Allow the water and sediment to drain. c. Install and tighten drain plug.
TM 10-3930-660-10 PARKING BRAKE LEVER ADJUSTMENT 0020 00 THIS WORK PACKAGE COVERS Adjustment INITIAL SETUP Equipment Conditions Engine off (WP 0005 00) Vehicle parked on level ground ADJUSTMENT 1. Turn adjustment knob on end of parking brake lever. a. Turn knob clockwise to tighten parking brake lever linkage. b. 2. ADJUSTMENT KNOB Turn knob counterclockwise to loosen parking brake lever linkage. Contact Maintenance if turning adjustment knob will not tighten or loosen parking brake sufficiently.
TM 10-3930-660-10 DRAINING AND FILLING FUEL TANK/HYDRAULIC OIL RESERVOIR 0021 00 THIS WORK PACKAGE COVERS Drain and Fill Fuel Tank Drain and Fill Hydraulic Oil Reservoir INITIAL SETUP Equipment Conditions Materials/Parts Fuel (Item 4, 5 or 6, WP 0025 00) Engine off (WP 0005 00) Oil, lubricating (Item 8 or 11, WP 0025 00) Vehicle parked on level ground Rag, wiping (Item 14, WP 0025 00) WARNING • DO NOT perform fuel system checks, inspections or maintenance while smoking or near fire, flames or spa
TM 10-3930-660-10 DRAINING AND FILLING FUEL TANK/HYDRAULIC OIL RESERVOIR - CONTINUED DRAIN AND FILL FUEL TANK 0021 00 FUEL FILLER CAP 1. Remove fuel filler cap. 2. Place suitable drain pan under fuel drain plug. 3. Remove fuel drain plug from tank and allow fuel to drain completely. 4. Install fuel drain plug and fill tank with fuel. 5. Install fuel filler cap. FUEL SIDE 409-073 FUEL DRAIN PLUG DRAIN AND FILL HYDRAULIC OIL RESERVOIR 1. Place all hydraulic cylinders in retracted position.
TM 10-3930-660-10 CHAPTER 5 SUPPORTING INFORMATION
TM 10-3930-660-10 REFERENCES 0022 00 SCOPE This work package lists all publication indexes, forms, field manuals, technical manuals and other publications referenced in this manual and which apply to operation and operator maintenance of the 6000 lb. Variable Reach Rough Terrain Forklift Truck. PUBLICATION INDEXES The following indexes should be consulted frequently for latest changes or revisions and for new publications relating to material covered in this technical manual.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LIST 0023 00 SCOPE This work package lists basic issue items for the 6K forklift to help you inventory items required for safe and efficient operation. There are no Components of the End Item (COEI) for the 6K forklift. GENERAL The BII information is divided into the following lists: Table 1, Basic Issue Items List. These are the minimum essential items required to place the forklift in operation, to operate it and to perform emergency repairs.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LIST - CONTINUED 0023 00 1 2 - 10 6 2 8 8 3 4 7 5 9 TOW HOSE 10 FOR DUMMY TEE FITTING EMERGENCY BOOM LIFT/RETRACT KIT 409-075 Table 1. Basic Issue Items.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LIST - CONTINUED 0023 00 11 LOAD BACKREST 409-076 Table 1. Basic Issue Items - Continued.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LIST - CONTINUED 0023 00 12,13 14 - 19 16 15 14 17 19 18 STABILIZER HOOKS R.H. AND L.H. 409-077 Table 1. Basic Issue Items - Continued.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LIST - CONTINUED 0023 00 20 23 22 24 21 25 26 LIFTING HOOK AND STOP ASSEMBLY 409-078 Table 1. Basic Issue Items - Continued.
TM 10-3930-660-10 BASIC ISSUE ITEMS (BII) LISTS - CONTINUED 0023 00 27 409-079 Table 1. Basic Issue Items - Continued.
TM 10-3930-660-10 ADDITIONAL AUTHORIZATION LIST (AAL) 0024 00 SCOPE This work package lists additional items you are authorized for support of the 6K forklift. GENERAL This list identifies items that do not have to accompany the 6K forklift and that do not have to be turned in with it. These items are all authorized to you by CTA, MTOE, TDA or JTA. EXPLANATION OF COLUMNS 1. Column (1) - National Stock Number.
TM 10-3930-660-10 EXPENDABLE AND DURABLE ITEMS LIST 0025 00 SCOPE This work package lists the expendable and durable items you will need to operate and maintain the 6K forklift. This listing is for informational purposes only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items. EXPLANATION OF COLUMNS 1.
TM 10-3930-660-10 EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED 0025 00 Table 1. Expendable and Durable Items List.
TM 10-3930-660-10 EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED 0025 00 Table 1. Expendable and Durable Items List - Continued.
TM 10-3930-660-10 EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED 0025 00 Table 1. Expendable and Durable Items List - Continued.
TM 10-3930-660-10 LOAD RATING CHART 0026 00 LOAD RATING CHART 409-080 END OF WORK PACKAGE 0026 00-1/(-2 Blank)
TM 10-3930-660-10 INDEX Subject Work Package/Page A Abbreviations, List of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-2 Additional Authorization List (AAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024 00-1 Adjust Parking Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 INDEX - Continued Subject Work Package/Page E - Continued Equipment Characteristics, Capabilities and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Improvement Recommendations (EIRs), Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 INDEX - Continued Subject Work Package/Page L List Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Authorization List (AAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Issue Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expendable and Durable Items . . . . . . . . . . . . . . . .
TM 10-3930-660-10 INDEX - Continued Subject Work Package/Page P Parking Brake Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020 00-1 Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM 10-3930-660-10 INDEX - Continued Subject Work Package/Page T - Continued Transmission Oil Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016 00-1 Troubleshooting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
By Order of the Secretary of the Army: PETER J. SCHOOMAKER General, United States Army Chief of Staff Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army 0609310 Distribution: To be distributed in accordance with the initial distribution number (IDN) 254834, requirements for TM 10-3930-660-10.
1 July 2006 TM 10-3930-660-10 0017 00-2 1 May 2006 Operator’s Manual for Truck Forklift; 6,000 lb Variable Reach, Rough Terrain Part number supplied for item 2 is incorrect.
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; the proponent agency is ODISC4. TO: (Forward to proponent of publication or form) (Include ZIP Code) Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; the proponent agency is ODISC4. TO: (Forward to proponent of publication or form) (Include ZIP Code) Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; the proponent agency is ODISC4. TO: (Forward to proponent of publication or form) (Include ZIP Code) Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
THE METRIC SYSTEM AND EQUIVALENTS Linear Measure Square Measure 1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Kilometer = 1000 Meters = 0.621 Miles 1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches 1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet 1 Sq Kilometer = 1,000,000 Sq Meters = 0.0386 Sq Miles Weights Cubic Measure 1 Gram = 0.001 Kilograms = 1000 Milligrams = 0.035 Ounces 1 Kilogram = 1000 Grams = 2.
PIN: 066858-000
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