ChlorMaker OPERATING INSTRUCTIONS ControlOMatic, Inc. 12659 Arbor Lane Grass Valley, CA 95949 www.controlomatic.com support@controlomatic.com 530-205-4520 Manual Version: 06/20/16 Made in the USA - Please like us at www.facebook.
IMPORTANT SAFETY INSTRUCTIONS READ & FOLLOW ALL INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: WARNING: Cutting the cord from the power supply to the ChlorMaker cell voids the warranty. Damage will occur if the connection is reversed. WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
INTRODUCTION ChlorMaker is a semi-automated, salt water chlorine generation system specifically designed for portable spas up to 1000 Gallons. ChlorMaker generates chlorine from a small amount of ordinary salt (Sodium Chloride, NaCl) dissolved in the spa water. The amount of salt added is very small in relation to the volume of the water in the spa. The concentration required for the ChlorMaker is only about 5% of the salt level of ocean water and below the typical taste level of most humans.
SALT REQUIREMENT ChlorMaker will generate either Chlorine or Bromine depending on the type of salt used. Sodium Chloride Salt provides Chlorine Generation and Sodium Bromide Salt provides Bromine. Please Note: Each salt requires a different level of salinity for the ChlorMaker to operate effectively. WARNING: SALT ONLY NEEDS TO BE ADDED ONCE AND BROUGHT TO THE APPROPRIATE SALT LEVEL (BLUE LIGHTS) PER SPA WATER CHANGE. DO NOT KEEP ADDING SALT.
ChlorMaker Installation Prepare the SPA Drain and clean the spa, refill and add salt. Allow the water to get to over 95°F and balance the water. Installation Steps 1. Install a protected electrical outlet, if not already available near, the spa for the Power Supply 2. Mount the control Box 3. Drape the ChlorMaker cell over the side of the spa, ensure it is hanging vertically 4. Turn the ChlorMaker on 5. Set the power level Power Supply The power supply supports 100 to 240 VAC with an output voltage of 5.
Mount the Control Box Find a suitable location to mount the control box meeting the following requirements: 1. Vertical installation with the two cables coming out the bottom 2. Out of direct sunlight 3. A location that will minimize rain and moisture. Even though the box is waterproof, minimizing moisture exposure will minimize the chance of moisture getting inside the box 4.
OPERATION The ChlorMaker has 3 buttons and 4 lights built into the overlay on the control box. With the buttons you can check the power level, change the power level and put into boost mode. The lights indicate the salt level and the current mode (making chlorine or standby). Power Up To turn on the ChlorMaker plug in the power supply (wall transformer). When the ChlorMaker turns on it will flash the lights as follows: 1. WHITE - Blinks two times 2. RED, BLUE, GREEN - will flash in that order 3.
Power Levels ChlorMaker includes 10 power level settings that are set based on water volume, usage and testing. The ChlorMaker factory setting is 3 (on 15 minutes and standby is 2 hours and 45 minutes). The output power to the cell is always the same. The power levels change the amount of time the cell is energized every three hours.
Vacation Mode When vacation mode is activated the ChlorMaker will decrease the on time to make less chlorine. Vacation mode is automatically activated when no buttons are pressed for over a week. When activated, the lights will flash RED and BLUE instead of GREEN every 10 seconds in standby mode. To exit vacation mode press any button. The amount the time is decreased is: No button pressed for 1 to 2 weeks: On time * 0.75 No button pressed for over 2 weeks: On time * 0.
TROUBLESHOOTING It is always a good idea to revisit the user manual to make sure installation or maintenance steps were not overlooked before referring to the trouble shooting section. Plates Need Cleaning - Cleaning the Electrode (Cell) - White Calcium Deposits • If there is a white calcium buildup between the titanium plates, this will interfere with the chlorine production. Disconnect the power before cleaning.
Replacement Parts The titanium plates of any saltwater chlorine generator will eventually wear out and need replacing. Visit www.controlomatic.com and select Shop which will take you to our store.
LIMITED WARRANTY Models: This warranty applies to ChlorMaker models referenced as “System”. ControlOMatic, Inc. Warrants the system to be free of all defects in material and workmanship for one (1) year from the owners original purchase date. The system includes the power supply unit, cable, electronics, and electrolytic generator for residential use only. The product must be installed properly and used in accordance with this manual and all applicable local codes and regulations.