999-2003 Ford F-Series 7.
Evolution FORD 7.
Ford 7.3 Liter Evolution ©2000-2007, Edge Products All rights reserved. Edge Products, LLC 1080 South Depot Dr. Ogden, UT 84404 (801) 476-3343 www.edgeproducts.com Manual Version 10 THIS IS A HIGH PERFORMANCE PRODUCT. USE AT YOUR OWN RISK. Do not use this product until you have carefully read the following agreement.
Evolution FORD 7.3 Liter This sets forth the terms and conditions for the use of this product. The installation of this product indicates that the BUYER has read and understands this agreement and accepts its terms and conditions DISCLAIMER OF LIABILITY Edge Products, LLC and its successors, distributors, jobbers, and dealers (hereafter SELLER) shall in no way be responsible for the product's proper use and service. THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS.
Ford 7.3 Liter Evolution Many of our customers ask, “Will your product void my vehicle’s manufacturer’s warranty?” While the answer is straightforward from a legal standpoint, we also want to educate our customers (and after-market consumers) on some industry realities and offer some common sense precautions to minimize your risk. Consumers of aftermarket products are protected by The Federal MagnussonMoss Warranty Act.
Evolution FORD 7.3 Liter Programming your vehicle may expose existing defects in your vehicle’s PCM that could disable your vehicle. It is advised that you do not program your vehicle in remote locations in case of vehicle failure. If you have used another tuner/programmer on your truck, you will need to program your truck back to stock before using the Evolution. Failure to return to stock may result in PCM failure or engine damage.
Ford 7.3 Liter Evolution Stock Program The Evolution automatically makes a backup of your stock program from your PCM before writing a new program onto your PCM. This assures that you will have the stock program if/when you desire to reprogram your vehicle to its original stock program. It is strongly recommended prior to returning your vehicle to a service center or emissions check that you return your vehicle’s computer to the stock program.
Evolution FORD 7.3 Liter NOTE: If stacking with the Juice/Attitude, we highly recommend only using the TRANS ONLY level. Stacking power levels could result in vehicle damage, or adverse running conditions, IE: high idle, DTC codes, etc. PID Displays The Evolution allows the user to view up to 4 PIDs at one time. There are 11 different PIDs to choose from. Below is a list and description of each: • RPM (revolutions per minute) – Engine speed.
Ford 7.3 Liter Evolution Records While the Evolution is displaying parameters of your truck it will record the highest value the parameters have reached. These records could be viewed and reset at any time. Custom Options While programming your vehicle, you have the option to customize your tuning. You can change certain features to better suit your driving style, or your vehicle setup. WOT (wide open throttle) shifting, standard shifting, shift firmness, rev.
Evolution FORD 7.3 Liter Display and Keypad The following picture is a sample Evolution screen. Great effort has gone into making the Evolution programmer very simple to use. The [UP] and [DOWN] arrow keys are used to scroll through options on the screen. The [ENTER] key is used to select desired options from a menu or move to the next screen. The [MENU] key is used to enter the Main Menu from the parameter display or return to the previous screen.
Ford 7.3 Liter Evolution Getting Connected Installing the EGT Thermocouple Insert this end of the Probe into the exhaust Connect this connector to the right side of the OBDII connector 1. To install the EGT probe, first determine where you will drill the hole. The section of the exhaust manifold that requires tapping is located on the driver’s side just above the driveline. (See picture on following page for suggested location. This photo shows the underside of the truck looking up.
Evolution FORD 7.3 Liter The EGT thermocouple installed into the drilled and tapped exhaust manifold. (Looking up at the exhaust manifold from under the vehicle.) 2. Drill a 5/16” hole, then use the pipe tap to cut the threads. Use a 1/8” National Pipe Tap (NPT tap, available at your hardware store), follow the instructions with the tap.
Ford 7.3 Liter Evolution EGT probe EGT probe inserted into exhaust manifold.
Evolution FORD 7.3 Liter INSTALLING THE EVOLUTION The Evolution programmer connects to the diagnostic port of your vehicle. Follow these steps to install the Evolution: 4. Begin by removing the access panel that is located just below the steering wheel(figure #1). Figure #1 5. Next, turn your ignition key to the OFF position. Locate the black diagnostic (OBDII) connector (Figure #2) under the dash on the bottom right corner of the access panel area.
Ford 7.3 Liter Evolution 6. Connect the Edge Products connector to the OBDII port, and rout the cable up over the bar behind the OBDII cable(Figure #3), then run the cable toward the drivers side of the dash, be sure to keep it above the e-brake release lever. Figure #3 7. With the driver’s side door open, remove the seal trim on the left side of the dashboard (Figure #4) feed the end of the ODBII cable up behind the dash and out between the seal trim and the side panel on the dash(shown in Figure #5).
Evolution FORD 7.3 Liter 8. Feed roughly 4 to 6 inches of cable through the dashboard. Mount the Pod onto the dashboard (shown in Figure #6) with the end of the cable protruding through the front of the Pod. 9. To secure the pod: locate the metal brackets and the pod in your evolution box. Note that the brackets are numbered and should be placed in the appropriate numbered locations inside the pod.
Ford 7.3 Liter Evolution 11. Insert the Evolution into the Pod. Any excess cable may be stuffed behind the Evolution or may be pulled back through the dash to eliminate slack. The result of the installation is shown in Figure #7. Be sure to use the supplied cable ties to secure any excess cable underneath the dash to prevent the cable interfering with proper pedal operation.
Evolution FORD 7.3 Liter With the Pod and Evolution securely in place, turn the ignition key ON, and then plug the cable into the OBDII connector. The Evolution logo will display followed by a disclaimer. After you agree to the disclaimer by pressing [ENTER], the following screen will be displayed: Note: If you are connecting the Evolution for the first time, or you have recently updated, you will see a screen that says UPDATING BRIDGE.
Ford 7.3 Liter Evolution Note: Parameters and values might vary. 13. There are five boxes that will be displaying information about your vehicle. The black box in the top right corner displays which level is currently programmed onto your vehicle. 0 – Vehicle is currently at stock. 1 – Vehicle has been programmed to Transmission Only/Economy (Level 1). 2 – Vehicle has been programmed to Towing (Level 2). 3 – Vehicle has been programmed to Extreme (Level 3).
Evolution FORD 7.3 Liter Power Programming "Caution: Vehicle manufacturers do not recommend vehicle programming in extreme temperature. Please see the service manual of your vehicle to ensure that programming is being done in accordance to the original equipment manufacturers specifications." From the main screen, press [MENU] to enter the main menu. Then select Power Programming. The following screen appears: 1. Select the level that best meets your needs.
Ford 7.3 Liter Evolution 3. The Evolution will ask you to turn the key OFF and then ON. Do NOT crank the engine or possible programming failure may result. 4. During the first use, the Evolution will read the original calibration from your PCM and then build all the necessary programs. This step is skipped during all further programming operations, except when returning the vehicle to stock. 5. The Evolution will erase your PCM and then write the selected calibration (level) onto the PCM.
Evolution FORD 7.3 Liter Custom Options When preparing to program your vehicle, you will have the option to change certain parameters. Choosing YES when prompted to “Create a custom program?” will load the Custom Options menu. Custom Options are provided to allow for flexibility based on driver preferences. Any option customization done by the user is not warranted by Edge Products. Please use at your own discretion.
Ford 7.3 Liter Evolution Rev. Limiter The Rev. Limiter prevents the engine from over-revving and causing engine damage. If you set this value to 2500, you would not be able to rev the engine beyond that even with the accelerator to the floor. Setting this value higher can help take advantage of the power generated at higher RPMs. Setting this value too high can cause damage to your engine. Also make sure to set the Rev.
Evolution FORD 7.3 Liter Idle If you live in a cold area, or have an aggressive injectors in your vehicle, you may benefit from a raised idle. Note: After creating an initial custom program, you will be able to reload the options into any future programs by selecting the “Load Previous Settings” option. From there, you can modify the values more if desired.
Ford 7.3 Liter Evolution Diagnostics The diagnostics scanner included with your Evolution is a powerful tool that allows you to view and clear diagnostic trouble codes (DTCs) on your vehicle, as well as record a data stream (5 parameters of your choice) for 1 minute. DTCs are the messages your vehicle’s computer stores when it detects a problem with your vehicle. The “Check Engine” light on your dash is activated by the presence of most DTCs.
Evolution FORD 7.3 Liter If you have no trouble codes, the following screen will appear: Clearing Codes If you want to clear the DTCs on your vehicle, select the Clear DTCs option. After selecting the Clear DTCs option, any current stored DTCs will be cleared from your vehicle and the “Check Engine” light will go out. However, if you do not address the issue that originally caused the DTC, the DTC will set again and the “Check Engine” light will come back on.
Ford 7.3 Liter Evolution Self Test Mode The evolution has the ability to run through a series of self tests to make sure that it is functioning correctly, to initiate this test select Self Test from the Diagnostics screen as shown below. The Self Test screen contains various tests to insure that the hardware and software of the Evolution are functioning correctly. You may be asked by a tech support representative to initiate one of these tests to help isolate a problem you could possibly have.
Evolution FORD 7.3 Liter Performance Testing 0-60 and Quarter Mile Tests The Evolution allows you to test the performance of your vehicle by timing the 0-60 and the quarter mile times. It is helpful to remember these might not be results you would receive from actual races. Incorrect speedometer reading and tire slippage can cause slight miscalculations in the displayed results. To run these tests, perform the following steps: 1. Press [MENU] and the Main Menu screen should appear: 2.
Ford 7.3 Liter Evolution 4. For the 0-60 MPH run, press the accelerator pedal and the test automatically begins. For the ¼ mile test, you will be asked to press a key when ready. It will then cycle through a starting light sequence (Christmas tree) and tell you when to go. As you drive, the screen should be displaying your current speed.
Evolution FORD 7.3 Liter Note: Along with the best speed and time being recorded for viewing in the Records section, your most recent run data will also be stored. This information can later be viewed using the Lightning® software to determine approximate horsepower, etc. 5. After the test is complete, press [MENU] to return to the Performance Menu.
Ford 7.3 Liter Evolution Setup The Evolution gives you even more additional features. You can choose from several different parameters to monitor, how these parameters are displayed, set parameter alerts, and view the highest value that certain parameters have reached. Changing the Display View The Evolution allows you to view multiple engine parameters on the same screen. To select a desired view, perform the following steps: 1. From the Main Menu select the Setup option.
Evolution FORD 7.
Ford 7.3 Liter Evolution Four Function Digital Display Sample Changing the Variables on the Screen To change the variables on the screen, perform the following steps: 1. From the Main Menu select the Setup option. The Setup screen appears as follows: 2. Select the Display option. The following screen appears: 3. Select the style which you would like the parameters to be displayed on your screen and press [ENTER].
Evolution FORD 7.3 Liter 4. Depending on which display you select, a screen similar to the following appears: 5. This screen lists the current parameters being displayed and their respective positions on the screen (i.e., TOP LEFT, etc.). Select the position you would like to change and press [ENTER]. A list of available parameters will be displayed. Select the parameter you would like to view and press [ENTER].
Ford 7.3 Liter Evolution Changing the Backlighting Adjusting the Backlight Color/Contrast To change the backlighting color, perform the following steps: 1. From the Main Menu select the Setup option. The Setup screen appears as follows: 2. Select the Display option. The following screen appears: 3. Select the Adjust LCD Settings option. The following screen appears: 4. Select the color you would like to change.
Evolution FORD 7.3 Liter 5. Depending on the color you select, a screen similar to the following appears (example of Red): 6. As you adjust the percentage shown on the screen, you should notice a change in the color of the screen. Once the desired color value has been reached, press [ENTER]. If you would like to return to the previous screen and abort the current color change, press [MENU]. 7. Follow the same steps to adjust the contrast.
Ford 7.3 Liter Evolution Alerts If you would like to know when a certain parameter reaches a certain value, you can set an alert for that parameter by following these steps: 1. From the Main Menu select the Setup option. The Setup screen appears as follows: 2. Select the Alerts option. The following screen appears: 3. By default, the alerts are off. To turn them on, select the Alerts are Off option and press [ENTER]. The text line will now read Alerts are On.
Evolution FORD 7.3 Liter 4. Press the [UP] and [DOWN] arrow keys until you have reached the desired value. Pressing [ENTER] will save the current alert value. If you would like to return to the previous screen and abort the current value change, press [MENU]. Note: You will only be alerted for the parameters currently displayed on your evolution, IE if you are displaying Boot, EGT, RPM, and EOT you will only be alerted if one of those parameter Id’s are outside their acceptable range.
Ford 7.3 Liter Evolution Records The Evolution automatically records the highest value of some of the parameters. To view these records and to reset them, do the following: 1. From the Main Menu select the Setup option. The Setup screen appears as follows: 2. Select the Records option. The following screen appears: 3. This is where you can view all of the current recorded high values.
Evolution FORD 7.3 Liter Restore Defaults If you would like to restore the Evolution back to original factory settings, follow these steps: 1. Enter into the Main Menu. The Main Menu screen appears as follows: 2. Select Restore Defaults. The following screen will be shown: Press [MENU] to return to the Main Menu. Note: Restoring defaults will not return your vehicle to stock; it will only restore the evolution settings (i.e. display, alerts etc.
Ford 7.3 Liter Evolution Troubleshooting/Tips Tip: Programming your vehicle may expose existing defects in your vehicle’s PCM that could disable your vehicle. It is advised that you do not program your vehicle in remote locations in case of failure. Tip: Keep in mind that the Evolution is a high performance product and that not all vehicles deliver the exact same power output when programmed with the Evolution. It is recommended that you select a program that will best fit your needs.
Evolution FORD 7.
