Wiring Diagram

ManualsBrandsCooper Crouse Hinds ManualsElectrical EquipmentChamp hazardous location control LED luminaires

Champ hazardous location control LED luminaires

Installation & maintenance information

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

IF 1861

APPLICATION

Champ

hazardous location control luminaires are suitable for

use in the following hazardous (classified) areas as defined by

the National Electrical Code (NEC

Refer to the luminaire nameplate for specific classification

information, maximum ambient temperature suitability and

corresponding operating temperature (T-code).

Luminaire construction is designed for use indoors and outdoors

in harsh environments or marine and wet locations, where

moisture, dirt, corrosion, vibration and rough usage may be

present.

VMV:

NEC/CEC/ROW:

• Class I, Division 2, Groups A, B, C, D

• Class II, Groups E, F, G

• Class III

• Simultaneous Presence

• Wet Locations, Type 4X, IP66

• Marine listed

• R/C for sensor and controller

National Fire Protection Association (NFPA):

• NEC NFPA 70

UL standards:

• UL1598; UL1598A; UL8750; UL844; UL60079-0; UL60079-11;

UL60079-15; UL60730; UL913; UL50; UL50E

ISA12.12.01:

• Non-incendive equipment

CSA standards:

• cUL Listed to CSA standard C22.2 No. 250 (for Luminaires)

• cUL Listed to CSA standard C22.2 No. 137 (Electric Luminaires

for Hazardous Locations)

• CSA 60079-11

• CSA 60079-0

INSTALLATION

MOUNTING:

1. Mount the cover module in its support position.

• Ceiling and wall mount: mark and drill desired location on

mounting surface. Secure with 1/4” (6mm) bolts or lag

screws (not provided).

• Pendant, cone, stanchion mount: securely thread onto the

appropriate NPT size conduit. Tighten set screw located in

the conduit hub. See Figure 1.

• Eaton’s Crouse-Hinds series HTL thread lubricant must be

added to the conduit threads to prevent water from entering

the fixture.

SECONDARY RETENTION CABLE:

1. Pass cable through the Kwik-Loc adjustment hole in the

direction of the arrows (see Figure 2).

2. Locate attachment point in between two (2) of the

housing fins, as shown in Figure 3.

3. Route secondary retention cable through attachment

point on the fixture housing and back though the

Kwik-Loc second adjustment pin hole in the direction of

the arrows.

4. Connect cable to a permanent structure, or anchor

(customer supplied).

5. Remove any slack to ensure the cable is taut and confirm

engagement of the lock.

SENSOR INSTALLATION:

1. Remove sensor from packaging and ensure the O-rings

are properly seated on the sensor.

2. Locate the sensor bore (see Figure 4) on the light fixture

and remove any foreign debris.

3. Carefully connect the sensor wiring to the light fixture

while supporting the sensor.

4. Feed the wiring and connectors into the sensor.

5. Orient the lens of the sensor toward the top hat of the

light and insert sensor into bore (see Figure 5).

6. Once the sensor has bottomed out in the bore, slowly

rotate the sensor into the desired position. Optimal

position is typically parallel to the ground.

7. Ensure the spring tabs are extended to prevent rotation

and removal of the sensor (see Figure 6).

In case of repair:

• Based on luminaire, obtain a replacement kit from Eaton’s

Crouse-Hinds Division. Prior to installation, ensure that

the replacement kit has the same model number as the

original component ratings that came with the fixture.

• De-energize the luminaire before performing any

maintenance.

• Depress the spring tabs and rotate the existing sensor to

remove and disconnect from the luminaire.

• Repeat Steps 1-7 to install the new sensor.

COMPONENT (DRIVER AND/OR CONTROLLER)

INSTALLATION (REPAIR ONLY):

1. Based on the electrical ratings marked on the luminaire

housing, obtain a replacement kit from Eaton’s

Crouse-Hinds Division. Prior to installation, ensure that

the replacement kit has the same model number, voltage

and amperage as the original component ratings that

came with the fixture.

2. De-energize the luminaire before performing any

maintenance.

3. Separate the lighting fixture from the top hat to gain

access to the driver compartment.

4. Remove the mounting hardware for the component.

5. For controller, disconnect antenna cable from antenna

connector. Detach controller cap. Then disconnect the

sensor connector (see Figure 7).

6. Disconnect the input and output wires from the old

component and remove the component.

7. Place the new component and secure it with the

mounting hardware.

Set screw

Open

hinge

Ground wires

FIGURE 1

WARNING

To avoid the risk of fire, explosion or electric shock:

This product should be installed, inspected and maintained by

a qualified electrician only, in accordance with all applicable

electrical codes.

WARNING

To avoid electric shock:

Be certain electrical power is OFF before and during

installation and maintenance.

Luminaire must be supplied by a wiring system with an

equipment grounding conductor.

To avoid burning hands:

Make sure lens and housing are cool when performing

maintenance.

Input voltage:

• 120-277 VAC 50/60 Hz

WARNING

To avoid explosion:

Make sure the supply voltage is the same as the luminaire

voltage.

Do not install where the marked operating temperatures

exceed the ignition temperature of the hazardous atmosphere.

Do not operate in ambient temperatures above those indicated

on the luminaire nameplate.

Use proper supply wiring as specified on the luminaire

nameplate.

All gasket seals must be clean.

Before opening, electrical power to the luminaire must be

turned off. Keep tightly closed when in operation.

To reduce the risk of ignition due to electrostatic discharge,

avoid contact with the luminaire while explosive atmosphere is

present. Clean only with damp cloth.

a. DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS

PRESENT.

b. Circuits must be wired per the enclosed wiring diagram to

ensure intrinsic safety of the equipment.

c. Ensure all covers are installed before closing the unit.

CAUTION

Always have sensor unit attached to luminaire.

FIGURE 2

FIGURE 3

FIGURE 4 FIGURE 5

FIGURE 6

FIGURE 7

8. For new controller component, connect sensor via

connector. Attach the controller cap. Then connect

antenna cable to antenna connector.

9. Give input and output wiring connections to the new

component as per wiring diagram (see Figure 9).

10. Reinstall and secure the lighting fixture to the top hat

prior to re-energizing the luminaire.

IEC/EN standards:

• IEC 60079-0:2011 / EN 60079-0:2012

• IEC 60079-11:2011 / EN 60079-11:2012

• IEC 60079-7, Edition 5.1 (2017-08)/ EN 60079-7:2015+A1:2018

• IEC 60079-31:2008 / EN 60079-31:2009

• IEC 60529:2001 / EN 60529:2001

• IEC 60598-1:2008 / EN 60598-1:2008

• IEC 60598-2:2008 / EN 60598-2:20088 / EN 60598-2:2008

Luminaire markings

• *DEMKO 19 ATEX 2118X

• **DEMKO 19 ATEX 2119X

• IECEx UL 19.0112

100-277 VAC (UNV1)

II 3 G Ex ec [ia] IIC T4 Gc -40°C to +40°C

II 3 G Ex ec [ia] IIC T4 Gc -40°C to +55°C

II 3 G Ex ec [ia] IIC T4 Gc -40°C to +65°C

II 2 D Ex tb [ia] IIIC T135°C Db -40°C to +40°C

II 2 D Ex tb [ia] IIIC T135°C Db -40°C to +55°C

II 2 D Ex tb [ia] IIIC T135°C Db -40°C to +65°C

National Electrical Manufacturers Association

(NEMA):

• NEMA 250

Summary of content (6 pages)

PAGE 1
Champ hazardous location control LED luminaires INSTALLATION IF 1861 Installation & maintenance information SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE APPLICATION corresponding operating temperature (T-code). Champ® hazardous location control luminaires are suitable for use in the following hazardous (classified) areas as defined by the National Electrical Code (NEC®).
PAGE 2
WIRING 1. 2. 3. 4. 5. 6. Luminarias LED de control de ubicación peligrosa Champ FCC Pull field wiring into cover module. Close all unused conduit entries with conduit plugs provided. To prevent galling and to ensure watertightness, lubricate conduit plugs with Eaton’s Crouse-Hinds series HTL lubricant before installing, and secure wrench-tight with at least five (5) full threads engaged (42-52 ft.-lb. for 3/4” plugs, and 58-68 ft.-lb. for 1” plugs). Hang LED luminaire on the cover module hinge hook.
PAGE 3
INSTALACIÓN MONTAJE: 1. Monte el módulo de la cubierta en su posición de soporte. • Montaje en techo y pared: marque y perfore la ubicación deseada en la superficie de montaje. Asegure con tornillos o tornillos de cabeza cuadrada de 1/4” (6 mm) (no incluidos). • Montaje colgante, en cono, en soporte: ensarte firmemente en el conducto NPT de tamaño adecuado. Ajuste el tornillo de fijación ubicado en el buje del conducto. Consultar la Figura 1.
PAGE 4
Luminaires de contrôle à DEL Champ pour emplacements dangereux INSTALLATION IF 1861 Information sur l’installation et l’entretien CONSERVER CES INSTRUCTIONS À TITRE DE RÉFÉRENCE APPLICATION Les luminaires de contrôle Champ pour emplacements dangereux sont conçus pour une utilisation dans les endroits dangereux (classifiés) suivants, comme indiqué par le National Electrical Code (NECMD). MD ambiantes maximales et la température de fonctionnement correspondante (code T).
PAGE 5
CÂBLAGE Champ-LED-Leuchten für gefährliche Umgebungen FCC 1. Acheminer le câblage existant dans le module du couvercle. 2. Boucher toutes les entrées de conduit inutilisées à l’aide des bouchons de conduit fournis.
PAGE 6
INSTALLATION MONTAGE: 1. Montieren Sie das Deckelmodul in seiner Supportposition. • Decken- und Wandmontage: Markieren Sie die gewünschte Stelle und bohren Sie an der Montageoberfläche. Mit 1/4” (6 mm) Bolzen oder Zugschrauben (nicht mitgeliefert) sichern. • Hänge-, Kegel-, Strebenmontage: sicher an der entsprechenden Leitung der NPT-Größe befestigen. Ziehen Sie die Passschraube im Leitungs-Hub fest. Siehe Abbildung 1.