IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139–2268 Telephone (800) 551–4423 Facsimile (800) 519–4423 CHILLER Models: CH1502A–LP Operator’s Manual Part No. 92074 July 24, 2002 Revision C THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI Cornelius Inc.; 1997–2002 PRINTED IN U.S.
TABLE OF CONTENTS Page GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 NAMING CONVENTION CH–1502–A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CONTROL SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data. IMPORTANT: To the user of this manual – This manual is a guide for installing, operating, and maintaining this equipment. Refer to the Table of Contents for page location for detailed information pertaining to questions that arise during installation, operation, service, or maintenance of this equipment. NAMING CONVENTION CH–1502–A CH – 15 – 02 – A– W– Denotes “CH” series chiller product.
CONTROL SETTINGS 92074 High Pressure Cut-Out: 350 PSI Low Pressure Cut-Out: 44 PSI Freeze Thermostat: 35_F (Probe on evaporator outlet) Hot Gas By-Pass This option feeds hot gas to the evaporator when the water reaches set-point. The hot gas forces the water temperature to increase 1_F quicker, which turns the cooling back on.
INSTALLATION LOCATION: – – – Indoors. Adequately ventilated area. (2 ft. of space on air intake and discharge sides). Ambient temperature range (40_F – 100_F). (Optimum 80_F) ELECTRICAL: All wiring must conform to the National Electric Code and any applicable local codes.
MAINTENANCE CAUTION: Disconnect electrical power before performing any maintenance. 1. Keep condenser fins clean by blowing compressed air through the fins from the fan side as required to eliminate any dirt or debris. 2. Drain and flush circulation system periodically to reduce the chance of restriction due to contaminants in the water. 3. Clean strainer monthly. SERVICE When servicing the Chiller, it is important to note the information on the Data Plate located on the rear of the unit.
Access Electrical Hook-Up 1. Remove wrapper. 2. Box is located on top of fan shroud. 3. Remove 2 screws in lid to access. NOTE: For any other service requirements on this unit, a Remcor Service Technician should be contacted.
L1 L3 SEE NOTE #1 HEATER L2 COMPRESSOR M1 M1 M1 SEE NOTE #1 CONDENSER FAN 230/460V TRANSFORMER 24V TC 6 7 1 5 8 LTC LPC SC 9 HPC M1 NOTES LTC: LOW TEMP CONTROL LPC: LOW PRESSURE CONTROL HPC: HIGH PRESSURE CONTROL TC: ELIWELL TEMP CONTROL M1: COMPRESSOR/FAN CONTACTOR SC: HOT GAS SOLENOID COIL 1. THERMAL OVERLOADS ARE BUILT INTO THE COMPRESSOR & FAN. REFRIGERATION SCHEMATIC SOLENOID VALVE CONDENSER HPC HOT GAS BY–PASS VALVE EXPANSION VALVE 92218 REV.
FLUID RECOMMENDATION Remcor Chillers are designed to operate with water to provide maximum performance for temperatures of 40_F–100_F.
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
PART LIST Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 15118 32386 32589 60506 60537 61139 61029 61051 61053 70480 32992 60687 31001 60501 60502 Description Wrapper Thermostat Temperature Probe Receiver TX-Valve R22 Compressor Condenser Evaporator Assembly Fan Caster Compressor Contactor Sight Glass Freeze Thermostat High Pressure Control Low Pressure Control 9 Qty.
IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303–6234 TELEPHONE (800) 238–3600 FACSIMILE (763) 422–3232 TECH SVC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.
IMI CORNELIUS INC.