INSTALLATION MANUAL ICE/BEVERAGE DISPENSER MODEL: ENDURO-200/250 Release Date: March 24, 2004 Publication Number: 92181INS Revision Date: August 3, 2010 Revision: F Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition . . . . . . . . . . . . . . . . . . . .
Ice/Beverage Dispenser installation Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Ice/Beverage Dispenser installation Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Ice/Beverage Dispenser installation Manual DESCRIPTION The”ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1-1/4 in. in size), cubelets, and hard-chipped or cracked ice; and in addition, several flavors of post--mix beverages.
Ice/Beverage Dispenser installation Manual INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. A. LEG OPTION NOTE: Before installing legs, the plastic plugs must be removed. Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
Ice/Beverage Dispenser installation Manual ADJUST WATER -TO-SYRUP RATIO Separator Water-To-Syrup Ratio Cup Figure 1.Ratio Cup 1. Remove valve cover and install syrup separator over the diffuser and through the nozzle. 2. Hold cup under valve and dispenser beverage for a specific time (i.e. 2 seconds) NOTE: Water and syrup must be cold before checking ratios. 3. Adjust carbonated water flow to the desired rate (such as 90 to 100 ml (3 to 3.75 oz.) per second).
Ice/Beverage Dispenser installation Manual ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction. NOTE: Recommended counter opening size 9” X 12” for utilities and beverage tubing. Opening can be located anywhere within the shaded area. Figure 3.
Ice/Beverage Dispenser installation Manual Figure 4. Drip Tray Drain Assembly Publication Number: 92181INS -7- © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 5. Flow Diagram (Unit with Six Faucets) © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 6. Flow Diagram (Unit with Eight Faucets) Publication Number: 92181INS -9- © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 7. Flow Diagram (Unit with Ten Faucets) © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 8. Flow Diagram (“B” Unit with Eight Beverage Faucets) Publication Number: 92181INS - 11 - © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 9. Wiring Diagram (115 Volts Unit) © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 10. Schematic (115 Volt Unit) Publication Number: 92181INS - 13 - © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 11. Wiring Diagram (220-240 Volt Unit) © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual Figure 12. Schematic (220-240 Volt Unit) Publication Number: 92181INS - 15 - © 2006-2010, IMI Cornelius Inc.
Ice/Beverage Dispenser installation Manual TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. ! WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the system pressure before proceeding.
Ice/Beverage Dispenser installation Manual FLAVOR DISPENSES FOR MORE THAN 1 SEC. A. B. C. Dip switch settings on control board incorrect. PC board defective. Defective flow control. FLAVOR DISPENSES MORE THAN .5 OZ. A. B. C. D. Dip switch settings on control board incorrect. Flow control incorrectly set. PC board defective. Defective flow control. Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
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