FRUTISTA VIPER 3 FLAVOR Installation Manual Release Date: April 2, 2010 Publication Number: 621360041TBINS Revision Date: May 09, 2012 Revision: D Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Instructions. . . . . . . . . . . . . . . .
Control Panel Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Setting Up the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Setting the System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Options Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viper Installation Manual INTRODUCTION SYSTEM OVERVIEW Introduction The Frutista Viper system is a state-of-the-art FCB/FUB machine. The Frutista Viper machine provides improved drink availability, reliability and reduced complexity in a compact, reduced footprint machine. Viper provides the highest quality in drink appearance and consistency while keeping operation and maintenance simple and straightforward.
Viper Installation Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Viper Installation Manual persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. • Keep your unit in proper working condition and do not allow unauthorized modifications to the unit. QUALIFIED SERVICE PERSONNEL ! WARNING: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
Viper Installation Manual CO2 (CARBON DIOXIDE) WARNING ! DANGER: CO2 displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO2 gas experience tremors which are followed rapidly by loss of consciousness and DEATH.
Viper Installation Manual Specific Product Ingredients Affect Overrun Each syrup has its own specific formulation of makeup. Fruit flavors contain citric acids that colas do not. Colas also differ in ingredients from one brand to another. Each product formulation has its own peculiarities regarding the way the product absorbs carbonation and the way it releases carbonation. BRIX Affects Overrun Sugar in carbonated drinks is like anti-freeze in water.
Viper Installation Manual INSTALLATION DELIVERY, INSPECTION & UNPACKING NOTE: IMI Cornelius is not responsible for damaged freight. If damage is found, you must save all packaging material and contact the freight carrier. Failure to contact the carrier within 48 hours of receipt may void your claim. 1. Inspect the carton and note any damage, regardless if it appears minor.
Viper Installation Manual BACKROOM REQUIREMENTS Typically the supplies for the unit are located in a backroom adjoining the service area. Syrup, water and CO2 lines are then run from the backroom to the service area. The backroom supplies (syrup boxes, CO2, water filters and pumps) are typically installed on a rack system that sits on the floor, as shown in Figure 2. The CO2 cylinder is normally mounted against the wall. Figure 2.
Viper Installation Manual Power Cord Syrup, Water and CO2 Input Lines Figure 3. Electrical Requirements Refer to the nameplate to determine the power requirements before connecting electrical power to the unit. All of the power cords shall comply with safety requirements outlined in the EC Standards (EN60335-1 1 Clause 24.1) in countries where CE compliance is required. All cords must be HD 21 or HD 22. Line Voltage The recommended line voltage range for the Viper unit is 215 to 245VAC.
Viper Installation Manual Electrical Connections To connect AC power to the unit, perform the procedure in Table 2. 60Hz units are supplied with the power cord attached. Skip installation information in Table 2. and begin with the Water Supply Requirements section. Table 2. Step Action 1 Insure that power to the unit is off. DO NOT plug the power cord into the wall outlet at this time. 2 Remove the right side and rear panel from the unit. 3 Remove the cover from the electrical box.
Viper Installation Manual Water Supply Requirements NOTE: Water connections require 1/2” I.D. tubing. All hoses must reach the back of the unit plus an adequate amount of extra tubing to allow the unit to be pulled out for servicing. The Viper unit is designed as a high throughput unit. It is very important that the incoming water line is dedicated to the unit. This line should not have any other machines connected which could cause a water surge, such as coffee makers or ice machines.
Viper Installation Manual CO2 Connections Use a dedicated secondary regulator, fittings and clamps to connect the CO2 line to the unit. Set the regulator for 75 +/- 1 psig at the unit. Run the tubing for the CO2 from the secondary regulator to the unit and make all appropriate connections. Do not turn on the CO2 supply to the unit. Syrup Requirements NOTE: Syrup connections require 3/8” I.D. tubing.
Viper Installation Manual INSTALLING THE DRIP TRAY Slide the drip tray into the two brackets protruding from the bottom of the unit until the tray contacts the two detents in the brackets. See Figure 5. Drip Tray Mounting Brackets Figure 5. CART INFORMATION AND MOUNTING The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075 for 2-barrel unit, 620053990 for 3-barrel unit and 620046556 for 4-barrel unit) which allows some movement of the unit for service and cleaning.
Viper Installation Manual CONTROL PANEL OVERVIEW Behind the merchandiser is the control panel which includes the LCD display, shown in Figure 6. This panel controls all the functions of the unit including defrost cycles, viscosity control, sensing of supply pressures and the incoming line voltage as well as other functions and features. #1 FREEZE #2 FREEZE BARREL STATUS 65 96 12:51P MAR 04 MENU OFF ON DFRST SPIN Figure 6.
Viper Installation Manual UI 000.003 I/O 000.002 MOTOR 000.001 STATUS 000.001 SW REV Figure 8. Once the System Check State verification is complete, the display automatically displays the Barrel Status menu. This is the normal or home screen for the system when the unit is running properly. It shows the status of all barrels in the system, as shown in Figure 9.
Viper Installation Manual SELECT UNIT DATA ERROR STATUS ERROR LOG 12:51P MAR 04 BACK MAIN SETUP MAINT GO Figure 10. Use the up and down arrows on the right side of the control panel to move between the various choices on the display. When the OPTION SETUP selection is highlighted, press the GO button to access the menu. The Option Setup menu (Figure 11.) is displayed. CLOCK SETUP EVENTS SETUP VISC SETUP CO2 SETUP 12:51P OPTION SETUP MAR 04 BARREL MAINT SELECT BACK MAIN SETUP MAINT GO Figure 11.
Viper Installation Manual CLOCK SETUP TIME: DATE: 11:00 AM 01/01/00 12:51P MAR 04 BACK CLOCK DST ‐ + Figure 12. To set the date, perform the procedure in Table 5. and refer to Figure 12. Table 5. Step Setting Daylight Savings Time Action 1 Set date 2 Select month field 3 Set correct month 4 Select day field 5 Set correct day 6 Select year field 7 Set correct year Procedure Use the up and down arrows on the right side of the control panel to highlight the DATE display on the screen.
Viper Installation Manual Table 6. Step Action Procedure 6 7 Select SPRING WEEK Set SPRING WEEK 8 Select FALL MONTH 9 Set FALL MONTH 10 Select FALL WEEK 11 Set FALL WEEK Use the up and down arrows to select SPRING WEEK. Use the + or - buttons at the bottom of the display to set the correct week. The choices are 1, 2, 3 or L. Use the up and down arrows to select FALL MONTH. Use the + or - buttons at the bottom of the display to set the correct month.
Viper Installation Manual Table 7. Option Button 2 Button 3 Temp Format Button 4 Button 5 o o F C Date Format USA EURO Time Format 12 HR 24 HR OFF ALWAYS SLEEP POS Lighting #1 SYRUP TYPE FCB FCB-L FUB FUB-L #X SYRUP TYPE FCB FCB-L FUB FUB-L When all the options are set to the desired settings for the unit, press the BACK button to store these settings and return to the Select menu, shown in Figure 11.
Viper Installation Manual Events Setup Menu Events setup allows the user to set sleep periods for the unit and to lock out the defrost cycle during peak busy times. Sleep periods and defrost lockouts may be programmed for individual days of the week or for every day of the week, depending on location requirements. Setting Defrost Lockout From the Barrel Status menu, shown in Figure 9., press the MENU button and then press the SETUP button to display the Setup menu.
Viper Installation Manual SUN EVENT DAY 10:00 PM SETUP SLEEP WAKEUP 08:00 AM DEFROST LOCK 1: 05:15 PM 12:51P DEFROST LOCK 2: 09:30 AM MAR 04 DEFROST LOCK 3: 12:00 PM BACK CLEAR ‐ + Figure 15. When the defrost lockout settings are complete, press the BACK button to save the settings and return to the Select menu, shown in Figure 11. Setting the Sleep and Wakeup Times Sleep and wakeup times are set on the Event Setup menu shown in Figure 15.
Viper Installation Manual Setting Viscosity The viscosity maintained in the freeze barrels depends on the type of product being served. Some products are served best at a higher viscosity, while others require a lower viscosity for best quality. The Viscosity menu allows the user to adjust the viscosity in each barrel to the optimum setting for each type of syrup. Refer to for Table 13. recommended settings based on syrup type. Table 10.
Viper Installation Manual CO2 SETUP #1 CO2 PULSE %: 45 #2 CO2 PULSE % 45 #3 CO2 PULSE % 45 12:51P MAR 04 BACK ALL ‐ + Figure 17. CO2 Pulse Valve Setup Screen Table 11. Step Action 1 Set CO2 Pulse valve duration 2 Select barrel 3 Select duration field 4 Set duration 5 Select barrel Procedure From the Setup screen (Figure 11.), select the CO2 Setup screen, shown in Figure 17.. Use the Up and Down arrows to highlight the desired barrel.
Viper Installation Manual COMMISSIONING THE UNIT Pressurizing the CO2 System The Viper unit is designed to operate on a CO2 input pressure of 75 +/- 1 psig. If the installation location has either an independent tank and regulator or a bulk CO2 supply that feeds more than one machine, a shutoff valve and secondary regulator must be placed in the line from the bulk supply to the Viper unit to reduce the CO2 pressure at the unit to 75 +/- 1 psig. Perform the procedure in Table 12.
Viper Installation Manual Pressurizing the Water System Perform the procedure in Table 14. to verify the water connection to the unit. Table 14. Step Action 1 2 3 Turn on the water supply to the unit. Check the system for leaks. The Do Not Drink and Out of Product lights remain on. NOTE: The H2O Out error does not clear until CO2 pressure is applied. Turn the product supply valve to the down (BRIX) position and open the valve at the end of the sample tube. Place the end of the tube in a bucket.
Viper Installation Manual Pressurizing the Syrup System Perform the procedure in Table 15. to pressurize the syrup system. Table 15. Step Action 1 Slowly turn on the CO2 regulator for the syrup BIB pumps to avoid damaging them and set them so there is 65-70 psig syrup pressure at the unit. Turn the product supply valve to the down (BRIX) position and open the valve at the end of the sample tube. Place the end of the tube in a bucket. Manually press the syrup valve at the front of the unit (Figure 18.
Viper Installation Manual Table 16. Step Action 1 2 Remove the drip tray by sliding it forward off the mounting brackets. Remove the splash panel behind the drip tray (if not removed). Turn product supply valve to the Down (BRIX) position for the barrel you are going to test. (See Figure 20.) From the Maintenance menu (Figure 19.), open the BRIX Setup menu. NOTE: Entering the BRIX Setup menu turns off all the barrels in the system. Use the up and down arrows to highlight BRIX SETUP.
Viper Installation Manual Adjusting BRIX Level If the BRIX reading is out of its proper range, the syrup level should be adjusted to bring BRIX into the proper range. NEVER change the WATER FLOW CONTROL setting to adjust BRIX. The syrup flow control adjustment valve is shown in Figure 21. Perform the procedure in Table 17. Table 17. Step Action 1 2 Remove the drip tray and the access panel behind it, if not already removed. To increase the BRIX reading, turn the syrup flow control knob clockwise.
Viper Installation Manual Water Flow Control Knob (Do Not Adjust) Syrup Flow Control Knob Figure 21. FCB Product Level Relief Valve Figure 22. Filling the Barrels Once the barrels have been BRIXed and purged, they may be filled with product. This is accomplished by going to the Barrel Maintenance menu and pressing the FILL button. This starts the fill process for the highlighted barrel. As the barrel fills, the barrel pressure sensor shuts off the barrel at a pressure of 28 psi.
Viper Installation Manual Security Menu The security is enabled at the factory before shipping the Unit. It is recommended that security be remains enabled after installation. SYSTEM # OF BARREL 2 # OF COMPRESSOR 1 SECURITY OFF 12:51P MAR 04 BACK OFF ON Figure 23. Security Disabling: System security is located on the System menu. It allows a supervisor or service technician to keep unauthorized personnel from accessing the Maintenance menu. This feature is activated on the System menu.
Viper Installation Manual TROUBLESHOOTING Table 18. Problem Probable Cause Unit will not run. “Sleep” display on Barrel Status menu Barrel Status OFF No water pressure Publication Number: 621360041TBINS - 30 - A. Unit not plugged in B. Remedy Circuit breaker A. B. Plug in unit. Reset/replace circuit breaker A. B. Sleep time set Clock incorrectly set A. B. Check programming Check programming C. No or incorrect wakeup time set C. Check programming A. Not activated A. B.
Viper Installation Manual SPECIFICATIONS Line Voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215-245VAC Max. Current Draw (FLA): 2 Barrel Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 amps 3 Barrel Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 amps 4 Barrel Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viper Installation Manual Publication Number: 621360041TBINS - 32 - © 2010-2012, IMI Cornelius Inc.
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