® ICE COOLED DISPENSERS Operators Manual Release Date: October 8, 2003 Publication Number: 166239002 Revision Date: July 12, 2010 Revision: B Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read and follow all safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recognize safety alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ice Cooled Dispensers Operators Manual SAFETY SAFETY INSTRUCTIONS Read and follow all safety instructions Read and follow all safety instructions in this guide and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine. Recognize safety alerts This is the safety alert symbol.
Ice Cooled Dispensers Operators Manual SHIPPING AND STORAGE CAUTION — Before shipping, storing, or relocating the Unit, syrup systems must be sanitized and all sanitizing solution must be purged from the syrup systems. All liquids, after sanitizing, must be purged from the unit. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the Unit to freeze resulting in damage to the internal components.
Ice Cooled Dispensers Operators Manual SYSTEM OVERVIEW This manual applies to all models of drop-in and free-standing ice cooled dispensers. RECOMMENDED MAINTENANCE Details of each task are listed immediately below the chart. Refer to the details by task number.
Ice Cooled Dispensers Operators Manual Cleaning Dispensing Valves, Post-Mix 1. Remove the valve cover(s) and wash in plain water. 2. Remove the nozzle and the syrup diffuser and wash the parts in plain water. IMPORTANT: When washing the dispensing valve, care must be taken not to get water on the electrical solenoid. 3. Hold an appropriate container under the dispensing valve. Being very careful not to get water on the electrical solenoid, slowly pour plain water over the dispensing valve. 4.
Ice Cooled Dispensers Operators Manual 5. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects. Allow to air dry. 6. Using a clean, empty tank, prepare five gallons of sanitizing solution. Rinse the tank disconnects with approximately 9 oz. of the sanitizing solution. Close the tank. 7. Connect a gas disconnect to the tank and then apply one of the product tubes to the tank of sanitizing solution.
Ice Cooled Dispensers Operators Manual The CO2 regulators should be set as indicated in the following table: Post-Mix Regulator Pressure Setting Primary (Carbonator) 90 - 120 PSI Secondary, Sugared Syrup Tank 55 PSI Secondary, Diet Syrup Tank 8 - 12 PSI Secondary, BIB 60 PSI Pre-Mix Basic Pressure 47 PSI For each 10 ft. of horizontal tubing between tank and dispenser Add 1 PSI For each 2 ft.
Ice Cooled Dispensers Operators Manual DRINK DISPENSER VALVES IMI Cornelius Inc. Reynosa, MX.
Ice Cooled Dispensers Operators Manual TROUBLESHOOTING Trouble Probable Cause Remedy WATER-TO-SYRUP “RATIO” TOO LOW OR TOO HIGH A. Dispensing valve syrup flow regulator not properly adjusted. A. Adjust Water-to-Syrup ‘‘Ratio’’ of dispensed drink as instructed. B. CO2 gas pressure to syrup tanks insufficient to push syrup out of tank or to pump from the BIB container. B. Adjust syrup tanks secondary CO2 regulator as instructed.
Ice Cooled Dispensers Operators Manual Trouble DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE CLEAR BUT FOAMS IN CUP OR GLASS. Probable Cause Remedy A. Oil film or soap scum in cup or glass. A. Use clean cup or glass. B. Ice Used for finished drink is subcooled. B. Do not use ice directly from freezer. Allow ice to become ‘‘wet’’ before using. (Refer to following NOTE). NOTE: Crushed ice in the glass also causes dispensing problems.
Ice Cooled Dispensers Operators Manual Trouble NO PRODUCT DISPENSED FROM ONE DISPENSING VALVE. ONLY CARBONATED WATER DISPENSED. ONLY SYRUP DISPENSED. Publication Number: 166239002 Probable Cause Remedy A. Broken or disconnected wiring. A. Repair or connect wiring. B. Inoperative dispensing valve solenoid coil. B. Replace solenoid coil as instructed. C. Inoperative dispensing valve micro-switch. C. Replace micro-switch as instructed. A. Quick disconnects not secure on syrup tanks. A.
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