QUANTUM SERIES Installation and Service Manual Release Date: November 23, 2004 Publication Number: 720901120 Revision Date: January 21, 2011 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment.
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quantum Series Installation and Service Manual SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit. Recognition Recognize Safety Alerts ! This is the safety alert symbol.
Quantum Series Installation and Service Manual SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: ! WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in serious injury, death or equipment damage.
Quantum Series Installation and Service Manual UNIT SPECIFICATIONS Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between bottom of unit and counter cannot be obstructed in foot print area. Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser. Export models have line cord less plug.
Quantum Series Installation and Service Manual PRE-INSTALLATION RECEIVING Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists, have the carrier make a note on the bill of lading and file a claim with the carrier. UNPACKING • Remove staples securing carton to pallet.
Quantum Series Installation and Service Manual INSTALLATION SPECIFICATIONS WATER SUPPLY The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a water surge; i.e., a dishwashing machine. NOTE: For increased cooling capacity the unit should be connected to a remote recirculating cooling unit.
Quantum Series Installation and Service Manual PROGRAMMING PORTION CONTROL (OPTIONAL) The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12, and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour size adjustments be required, please follow the instructions below: 1.
Quantum Series Installation and Service Manual CONCENTRATE LOADING AND BRIXING PLACING CONCENTRATE PRODUCTS ON DISPENSING PLATFORM To engage the concentrate container, place it in the desired position and press down into bottle adapter opening on dispensing platform tray (inside the cabinet). NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you may experience difficulties with container replacement.
Quantum Series Installation and Service Manual CLEANING AND SANITIZING PROCEDURES DAILY: SYSTEM FLUSH PROCEDURE 1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty container on the drip tray grill under the nozzle of the dispensing station to be flushed. 2. Open the cabinet door. 3. Choose the valve handle that corresponds with dispensing station to be flushed. 4. Move chosen handle from “dispense” position to the “flush” position. 5. Close the door. 6.
Quantum Series Installation and Service Manual NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth. Weekly: Check Brix Setting Tools: Hydrometer or Refractometer 1. Dispense required ounces of juice per brix testing device instructions. 2. Test concentrate to water ratio of dispensed juice per brix testing device instructions. 3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise rotation of knob increases brix level (i.e. from 11.
Quantum Series Installation and Service Manual 7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten them in a criss-cross pattern until the two halves are pressed together. 8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers to tighten the clamps. IMPORTANT: Replace platform in unit, reinstall nozzles and static mixers, connect water, install product shelf and concentrate, and reconnect power to unit.
Quantum Series Installation and Service Manual Juice Inlet Stainless Steel Concentrate Delivery Tubes Clamps Electrical Connector Pump Tubing Rear Pump Half Removable Pump Platform Pump Motor Thumbscrews Figure 2. Figure 3. © 2002-2010, IMI Cornelius Inc.
Quantum Series Installation and Service Manual TROUBLE-SHOOTING GUIDE The following pages contain trouble-shooting charts designed to aid an experienced serviceman in diagnosing any operating problems that may be experienced. In order to gain maximum benefit from the charts, please note: 1. Start at the beginning of the chart and supply the appropriate answer to each question. 2. Do not skip any section, unless instructed to do so. You may miss the solution to your problem. 3.
Quantum Series Installation and Service Manual No water dispensed, concentrate only. No water an3d no concentrate, refrigeration is working No water and no concentrate, refrigeration is working No water to dispenser Restore water Water supply line inside refrigerated cabinet disconnected from pump platform Reconnect Water solenoid located on pump platform clogged or defective Disassemble and clean solenoid. Replace if necessary.
Quantum Series Installation and Service Manual Excessive remnant left in empty concentrate pouch Concentrate refill light comes on prematurely Concentrate refill light does not come on at all Warm Drink Water continuously drips from nozzle when in OFF mode No Flush Cycle Publication Number: 85289 Concentrate pouch improperly thawed Concentrate should be 34o F to 40o F (1.1o C to -4.
Quantum Series Installation and Service Manual Concentrate warm, water cold BRIX Problem Pump Inoperative Machine continues to dispense after dispense button is released or dispenses without operator input © 2002-2010, IMI Cornelius Inc. Concentrate thermostat is turned off or not calibrated properly Calibrate to be 34o F to 40 o F (1.1o C to 4.5o C). Concentrate thermostat defective (stuck open) Replace thermostat and calibrate to 34o F to 40 o F (1.1o C to 4.5o C).
Quantum Series Installation and Service Manual Sold Out light illuminates when concentrate no longer passes through the pump. Sold Out light fails to reset itself after door is opened and closed (Sold Out light stays illuminated) Publication Number: 85289 The concentrate is improperly thawed. The temperature is not maintained between 34×F - 40×F(1.1-4.5×C) Assure proper thawing procedures have been followed per the Minute Maid company instructions.
IMI Cornelius Inc. www.cornelius.
