DR® 5 -TON, ELECTRIC WOOD SPLITTER SAFETY & OPERATING INSTRUCTIONS READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS WOOD SPLITTER.
And congratulations on your purchase of a new DR 5 -TON ELECTRIC WOOD SPLITTER! We have done our utmost to ensure that your DR 5 -TON ELECTRIC WOOD SPLITTER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number or order number handy.
Table of Contents CHAPTER 1............................................................................................................................. 1 INTRODUCING THE DR 5 -TON ELECTRIC WOOD SPLITTER................................... 1 Conventions used in this manual ................................................................................... 1 CHAPTER 2.............................................................................................................................
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CHAPTER 1 INTRODUCING THE DR 5 -TON ELECTRIC WOOD SPLITTER This manual will help you set up and safely operate your new DR 5 -TON ELECTRIC WOOD SPLITTER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number and/or order number handy.
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CHAPTER 2 GENERAL SAFETY RULES READ THIS SAFETY AND OPERATING MANUAL BEFORE YOU USE THE DR 5 -TON WOOD SPLITTER. BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR WOOD SPLITTER. Labels Your DR 5 -TON ELECTRIC WOOD SPLITTER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the labels that appear on the equipment.
Protecting Yourself and Those Around You THIS IS A POWERFUL MACHINE. PROPER CLOTHING AND SAFETY GEAR MUST BE USED WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CUT, AND SEVER PARTS OF YOUR BODY IF THEY BECOME CAUGHT BETWEEN THE RAM, LOG, GUIDING PLATES AND/OR THE SPLITTING WEDGE.
• • • • • • • • • • NEVER OPERATE THE WOOD SPLITTER IN AN AREA OF NATURAL GAS OR FLAMMABLE LIQUIDS. NEVER SPLIT WOOD IN WET OR SLIPPERY CONDITIONS. ALWAYS OPERATE THE WOOD SPLITTER FROM THE OPERATOR ZONE (FIGURE 8 ON PAGE 15). NEVER STAND ON, STRADDLE OR CLIMB OVER THE WOOD SPLITTER AT ANT TIME. DO NOT HANDLE LOGS BY THEIR ENDS WHEN YOU POSITION THEM ON THE WOOD SPLITTER. ALWAYS UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE BEFORE ADJUSTING OR SERVICING THE MACHINE.
Safety with Electric-Powered Machines NEVER OVERLOOK THE HAZARDS OF ELECTRICITY. ALWAYS FOLLOW THESE PRECAUTIONS: • NEVER OPEN THE SWITCH BOX OR MOTOR COVER. NEVER ATTEMPT ANY ELECTRICAL REPAIRS YOURSELF. IF IN DOUBT, CONSULT A QUALIFIED ELECTRICIAN OR CONTACT COUNTRY HOME PRODUCTS’ TOLL-FREE SUPPORT AT 1-800-DR-OWNER (376-9637) FOR HELP OR INFORMATION. • NEVER OPERATE THE WOOD SPLITTER IF THERE IS AN ELECTRICAL HAZARD PRESENT. • NEVER OPERATE THE WOOD SPLITTER IN WET CONDITIONS.
Hydraulic Safety ESCAPING PRESSURIZED FLUID FROM HYDRAULIC SYSTEM LEAKS CAN HAVE ENOUGH FORCE TO PENETRATE SKIN AND CAUSE SERIOUS INJURY OR DEATH. HYDRAULIC FLUID CAN REMAIN PRESSURIZED WHILE THE MOTOR IS OFF DUE TO THE RETURN SPRING FORCE ON THE RAM. ALWAYS FOLLOW THESE PRECAUTIONS: • NEVER USE YOUR HAND OR ANY PART OF YOUR BODY TO CHECK FOR HYDRAULIC SYSTEM LEAKS WHILE THE SYSTEM IS PRESSURIZED.
THE WOOD SPLITTER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF MINOR OR MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS WOOD SPLITTER: • KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES. • WEAR LONG PANTS WHILE SPLITTING WOOD. • ALWAYS CUT THE ENDS OF THE LOG TO BE SPLIT AS SQUARELY AS POSSIBLE.
CHAPTER 3 SETTING UP YOUR DR 5 -TON ELECTRIC WOOD SPLITTER This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your new wood splitter by reviewing the picture in the next section before beginning the steps outlined in this chapter.
DR 5 -TON ELECTRIC WOOD SPLITTER Controls and Features NOTE: The model shown in Figure 1 may look slightly different from your machine. Operating Handle Assembly Ram Log Guides Wedge Bleed Screw Power Cord Oil Pump Assembly Dip Stick Electric Motor Assembly Electric Motor On-Off Switch Wheels and Frame Assembly Built-In Handle/ Support Leg Assembly Figure 1 10 DR® WDS 5.
Unpacking the Wood Splitter NOTE: Unpacking the DR 5 -TON ELECTRIC WOOD SPLITTER is a two-person job. We recommend you have an extra set of hands available before you begin.
6. Attach the Wheel Frame Assembly to the main frame using the two Acorn nuts and the 16mm wrench (Figure 3). NOTE: The Side Flanges of the Wheel Frame Assembly fit inside the Log Guides (Figure 3). 7. Secure the Wheel Frame Assembly to the main frame with the two (2) 6mm Bolts and Flat Washers (Figure 4) using the 10mm wrench. 8.
CHAPTER 4 OPERATING YOUR DR 5 -TON ELECTRIC WOOD SPLITTER This chapter covers the procedures for operating your new DR 5 -TON ELECTRIC WOOD SPLITTER and discusses basic operation features. You may find it helpful to review the Controls and Features on page 10. Before Starting the Electric Motor Tools Needed: • Adjustable Wrench • Small Phillips Screwdriver 1. Inspect the area in which you will be working. • Place the wood splitter only on a firm, level, supported surface 2 to 3 feet above the ground.
4. Connect the main lead from the wood splitter to a standard electrical, 110-120VAC, grounded power source fused at 15 AMPS. If using an extension cord, it must be 12AWG and less than 33 feet long with a rating of 15 AMPS. Route the cord from the wood splitter to the power source in such a way that safeguards against the cord becoming damaged during the wood splitting session. Be sure to avoid wet conditions. 5. Turn ON the Motor, then cycle the Ram several times using the Operating Handle.
Splitting Safety The DR 5 -TON ELECTRIC WOOD SPLITTER has a Ram with 5 tons of force. • • • • • • • ALWAYS BE SURE TO STAND INSIDE THE OPERATOR ZONE TO RUN Operator Zone THE WOOD SPLITTER (FIGURE 7). THIS IS THE AREA DIRECTLY BEHIND YOUR DR 5 -TON ELECTRIC WOOD SPLITTER. NEVER OPERATE THE WOOD SPLITTER FROM ANYPLACE ELSE. HANDLE LOGS ONLY FROM THE SIDES, NEVER BY THE ENDS. FOR BEST SPLITTING RESULTS, PLACE LOG FLAT ON THE BEAM BETWEEN THE LOG GUIDES (FIGURE 7) WITH BUTT END TOWARD HYDRAULIC CYLINDER RAM.
Operating the DR 5 -TON ELECTRIC WOOD SPLITTER NOTE 1: The hydraulic control is a single handle valve called the Operating Handle. The ram travels forward when the Operating Handle is held down and the Electric Motor Control Switch is ON. The cylinder will retract when the Operating Handle is released.
How to Free a Jammed Log from the Wedge • • • NEVER PLACE YOUR HANDS NEAR THE LOG WHEN ATTEMPTING TO FREE IT FROM THE WEDGE. NEVER ASK FOR THE ASSISTANCE OF ANOTHER PERSON WHEN FREEING A JAMMED LOG. NEVER TRY TO EXTRACT THE JAMMED LOG BY HITTING IT WITH A TOOL; THIS COULD DAMAGE THE MOTOR COVER AND HYDRAULIC PUMP COVER, ETC. 1. Release the Operator Handle so that the Ram fully retracts (Figure 9). 2.
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CHAPTER 5 MAINTAINING THE DR 5 -TON ELECTRIC WOOD SPLITTER This chapter covers regular maintenance procedures that will ensure the best performance and long life of your wood splitter. WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
Adjusting the Hydraulic Fluid Level WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. Tools Needed: • • Adjustable Wrench Small Phillips Screwdriver 1. Check the hydraulic fluid level by tipping the wood splitter up on the wheels and motor. 2.
Electrical Connections THE DR 5 -TON ELECTRIC WOOD SPLITTER MUST BE GROUNDED BEFORE OPERATION. End of Season and Storage WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
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CHAPTER 6 TROUBLESHOOTING Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems call Country Home Products, Inc. for support. Troubleshooting Table WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE FLUID HAS COOLED.
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. SYMPTOM Ram advances with a jerky motion or with strong vibrations. POSSIBLE CAUSE Hydraulic fluid leaking from the ram or other external parts. ⇒ Check that the Bleed Screw has been tightened before moving the machine.
CHAPTER 7 PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY Parts List - DR 5 -TON ELECTRIC WOOD SPLITTER NOTE: Part numbers listed are available through Country Home Products, Inc.
26 Ref# Part# Description 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 Screw, Crosshead, M4 x 12 Washer, Locking, M8 Capacitor Seal, Rubber, Anti-Dust Cover, Capacitor Box Screw, Cross Head Connection Pole Screw, Cross Head, M4 x 8 Clamp, Wire Switch Screw, Cross Head, M4 x 6 Washer, Spring, M4 Warning Label, Bleed Screw Warning Label, Safety Internal Check Valve Assembly 204501 204541 182211 204551 182411 204571 204511 204521 204581 211601 204401 204411 206861 206871 211621 DR® WDS 5.
Schematic - DR 5 -TON ELECTRIC WOOD SPLITTER WDS 5.
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DR® 5 -TON ELECTRIC WOOD SPLITTER 2-Year Limited Warranty Terms and Conditions The DR® 5 -TON ELECTRIC WOOD SPLITTER is warranted for two (2) years against defects in materials or workmanship when put to ordinary and normal consumer use; ninety (90) days for any other use. For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and does not include misuse, accidents or damage due to inadequate maintenance. Country Home Products, Inc.
Daily Checklist for the DR 5 -TON ELECTRIC WOOD SPLITTER To help maintain your DR 5 -TON ELECTRIC WOOD SPLITTER for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] HARDWARE: Check all nuts and bolts to be sure that the components are secure. [ ] FRAME: Check all welds to be sure that the frame is in tact and secure. [ ] CLEAN: Make sure that the log guides and the top of the wood splitter beam are clean.
