OWNER’S MANUAL & OPERATING INSTRUCTIONS 22 Ton LOG SPLITTER MODEL NUMBER 92221 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 92221-20120417 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
92221 22 Ton LOG SPLITTER TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . Introduction. . . . . . . . . . . . . . . . . . . . . . . Portable Log Splitter. . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . This Booklet. . . . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . .
ENGLISH 92221 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more please visit our website at: www.championpowerequipment.
92221 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 92221 Safety Rules WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
92221 ENGLISH DANGER Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing Hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 92221 Safety Rules 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
2221 ENGLISH Safety Rules Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 92221 Controls and Features Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 6 4 5 3 2 7 8 12 1 11 10 9 14 13 7 (1) 2” Ball Coupler – For towing the log splitter behind your vehicle. (8) Engine – 196cc, OHV. (9) Tires – Maximum travel speed is 45 MPH (72 KPH). (2) Hydraulic Cylinder – 4” bore (10.16 cm) x 22.63” (57.5 cm) stroke.
92221 ENGLISH Assembly Your log splitter requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 2. Carefully cut the shipping bands and remove lid of shipping crate. 3. Locate all hardware before beginning assembly. 1) Install the Hydraulic Oil Filter 1.
ENGLISH 92221 Assembly 4) Install the Beam Cont’d. 5) Install the Cylinder and Wedge Cont’d. B A 3. Slowly lift the front of the tow bar to roll the frame toward the beam and carefully align the pivot holes on the bottom of the beam and the top of the hydraulic oil tank. 4. Once aligned, secure the beam to the tank with hitch pin and R-pin. (C) B C NOTE The cylinder will support itself when slid all the way back into the mounting slots. 5.
92221 ENGLISH Assembly 5) Install the Engine and Hoses Cont’d. 6) Install the Engine and Hoses Cont’d. A E D High Pressure Hose B –– This is the only hose with steel connectors crimped on both ends. –– One end connects to the control valve (sealed with teflon tape). –– Other end connects to the top of the pump (sealed by O-Ring). –– Because of the male/female ends, this hose only fits the correct way. Suction Hose NOTE –– This is the clear hose that connects the hydraulic tank to the pump inlet.
ENGLISH 92221 Assembly Add Hyrdraulic Oil Cont’d. WARNING DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Always allow the log splitter to cool completely before removing the hydraulic oil cap. High fluid pressure and temperatures are created in the hydraulic log splitters. Hydraulic fluid will escape through a pin-size hole opening and can puncture skin and cause severe blood poisoning.
92221 ENGLISH Operation Before Each Use Inspect the Log Splitter Log Splitter Location Cont’d. 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage. 3. Inspect the engine and make sure the oil level is correct before operating.
ENGLISH 92221 Operation Log Splitter Location Cont’d. Starting the Engine Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings.
92221 ENGLISH Operation Log Splitter Operation Cont’d. Operation at High Altitude 2. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation. 3. Set log splitter in either the horizontal or vertical position. The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease.
ENGLISH 92221 MAINTENANCE ANd STORAGE The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective log splitter . Spark Plugs 1 . Remove the spark plug cable from the spark plug . 2 . Inspect the electrode on the plug . It must be clean and not worn to produce the spark required for ignition . 3 . Make certain the spark plug gap is 0 .7 - 0 .8 mm (0 .028 - 0 .031 in .) . WARNING Improper maintenance will void your warranty . 0.7 - 0.8 mm 0.028 - 0.
92221 ENGLISH Maintenance and Storage Changing the Hydraulic Oil and Oil Filter Changing the Hydraulic Oil and Oil Filter Cont’d. NOTE Install a new hydraulic oil filter each time the hydraulic oil is changed 1. Begin with the cylinder retracted and the engine “OFF.” 2. Turn the fuel valve “OFF.” 3. Release any stored pressure by moving the valve lever forward and backward several times. 4. Place a container under the hydraulic tank. Make sure it is large enough to hold the contents of the tank. 5.
ENGLISH 92221 Maintenance and Storage Cleaning Storage Clear the debris from the beam, wedge and end plate. Use a damp cloth to clean exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion. Refer to the Maintenance section for proper cleaning instructions.
92221 ENGLISH Specifications Log Splitter Specifications Hydraulic Oil System –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– Oil capacity is 6.5 gallons (24.6 L). Use types 10W AW32, ASLE H-150, ISO32 or universal hydraulic fluid. Spin-On Filter – 15GPM, 10 Micron, ¾-16 Thread. Ram Force. . . . . . . . . . . . . . . . . . . . . . . . . 22 Ton Cycle Time. . . . . . . . . . . . . . . . . . . . . . 14 seconds Hydraulic Tank Capacity. . . .
19 REV 92221-20120417 4 5 29 30 23 28 31 32 33 27 34 5 4 35 26 24 41 40 39 38 37 36 TO(A) 15 17 9 13 TO(B) 53 54 55 56 TO(C) 51 50 83 49 40 47 48 45 46 19 20 52 80 23 66 65 57 58 59 14 TO(D) 22 13 8 9 81 82 43 18 19 20 21 42 20 19 43 44 15 16 (A) 14 10 11 12 79 78 61 (F) (D) 68 43 19 20 60 (C) 67 5 TO(F) (B) 6 5 4 7 62 63 (E) 69 TO(E) 3 64 70 2 71 72 73 1 74 25 84 85 86 75 74 76 77 Specifications ENGLISH 92221 Parts Dia
92221 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 PMJ22H-02-00 Beam 1 45 PMJ22G-26 Gear Pump Connector Qty 1 2 GB/T 5782-2000 Bolt M12×75(12.9) 1 46 ASME B18.2.1 1996 Bolt 5/16"-24×1" 4 3 PMJ22J-04-00 Wedge Slide 1 47 PMJ22G-29 Engine Bushing 1 4 GB/T 95-2000 Washer 12 7 48 PMJ22G-196CC-GC10 Engine 1 5 GB/T 889.
21 143 114 139 138 REV 92221-20120417 1 137 136 11 2 14 135 134 3 133 4 132 5 140 15 6 141 7 20 16 142 8 21 131 9 22 10 23 17 24 25 11 18 26 118 103 117 12 27 19 82 130 103 13 49 82 129 128 28 29 48 47 46 45 44 43 30 31 44 127 126 125 124 123 122 53 52 51 50 32 11 33 54 34 115 35 56 57 114 117 118 119 120 121 58 113 36 55 59 112 116 37 60 38 61 110 62 39 64 65 111 109 63 72 66 40 67 71 68 69 73 41 7
92221 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 GB5789-86-FB6-8 Flange bolt M6*8 5 74 ST160F-1040003 spring,valve 2 2 160.061100.32 Recoil starter cover 1 75 ST160F-1040007 retainer,exhaust valve 1 3 ST160F-1061005 Recoil starter spring 1 76 ST160F-1040001 retainer,intake valve 1 4 ST160F-1061009 Recoil starter rope 1 77 ST160F-1040008 rotator,exhaust valve 1 5 ST160F-1061001-A Recoil starter reel 1 78 168.040202.
ENGLISH 92221 TROUBLESHOOTING Problem Cause Solution Engine will not start. No fuel. Add fuel. Faulty spark plug. Replace spark plug. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Unit loaded during start up. Remove load from unit. Low oil level. Fill crankcase to the proper level. Place log splitter on a flat, level surface. Choke in the wrong position. Adjust choke Spark plug wire loose. Adjust choke Out of fuel.
92221 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
