Product Manual

INSTALLATION AND MAINTENANCE MANUAL FORM #PM-003 REV E 09/13
Page 4 of 4
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: [phone]
FIGURE 4.0 (112, 117, CM & DM
TROUBLE SHOOTING GUIDE
TROUBLE CAUSE REMEDY
HOSE/CABLE WILL NOT FULLY FIT ON TO
DRUM OF REEL
a) Hose/cable is longer than specified.
b) Outside diameter of hose is larger than
specification.
c) Hose/cable was not hand guided onto reel and
wound up evenly on drum.
a) Cut down hose/cable to meet reels specified capacity.
b) Replace hose with a hose that meets the specified maximum
outside diameter requirements.
c) Hand guide hose/cable on to drum to wrap evenly as it is wound
on to the reel.
REEL KEEPS TURNING WHEN OPERATOR
STOPS PULLING OUT HOSE/CABLE.
Tension drag brake is too loose causing
hose/cable backlash.
Adjust tension drag brake by turning fastener clockwise.
NO ELECTRICAL CURRENT AT OUTPUT
END OF CABLE.
(1125WC SERIES ONLY)
a) Cable is severed.
b) Slip ring brushes are worn.
a) Replace cable.
b) Replace slip ring brushes.
Note: Ensure current does not exceed rated amperage.
DRUM OF REEL IS CRUSHED OR
DAMAGED.
Hose was not charged when initially installed on to
reel.
Replace damaged drum. Contact factory.
Install hose per instructions.
FLUID PATH (PLUMBING AND/OR SWIVEL)
IS LEAKING OR DAMAGED.
a) Maximum pressure rating for reel has been
exceeded.
b) Application is not compatible with plumbing
and/or swivel seal materials.
a) Replace or repair damaged components. Consult factory. Check
maximum pressure rating of reel.
b) Contact factory to determine chemical compatibility or
environmental issues (i.e. temperature rating).
FLUID LEAKS FROM SWIVEL Swivel seals are damaged or worn.
Replace swivel seals. See "Swivel Seal Replacement".
Caution: Be sure leak is not at Hose Fitting!
SWIVEL ASSEMBLY IN NOT MOVING
FREELY OR LOCKING UP
a) Inlet hose fitting has been over-tightened
b) Inlet hose is not flexible causing side force on
swivel.
Remove and examine swivel assembly for damage. Replace as
necessary.
Properly tighten inlet hose. Hand tighten fitting, plus ½ turn with
wrench.