Product Manual

FORM #PM-001 REV A 12/02
4.) Apply line pressure and inspect for leaks. Periodically check
hose for improper wear and swivel for possible leaks.
5.) Reels are shipped with approximately three pre-wraps of tension.
This is adequate for most applications. However, if your
application requires more or less tension, see “Spring Tension
Adjustment” instructions.
6.) Lubrication is NOT required.
 INSTALLATION OF OUTLET HOSE
NOTE: Before proceeding, ensure that you are installing the proper
size, length and type of hose that the reel is rated for. Consult factory
if unsure of rating. Damage may occur if wrong hose is installed.
1.) Securely stabilize the reel.
2.) Wind the reel drum clockwise (facing the swivel) until the spring
is tight.
3.) Use Extreme Caution! Back off approximately two turns and
lock the reel drum to keep from rotating.
4.) Insert the MALE fitted end of the hose through the roller guide
arm and through the cutout in the side of the drum flange.
5.) The MALE hose fitting should now be on the outside of the drum.
Apply thread sealant, connect hose fitting to the swivel joint and
secure the hose rigid with the (two) hose clamps.
NOTE: The hose clamps restrain the hose when fully extended,
preventing strain between the fittings and swivel joint.
6.) CAREFULLY release the locking ratchet and SLOWLY allow the
hose to retract onto the reel.

SPRING TENSION ADJUSTMENT
1.) Release line pressure prior to making spring adjustments.
2.) Disconnect inlet hose.
3.) Pull out approximately 6 feet (2m) of hose and latch the drum.
4.) Add or subtract one wrap of hose as desired to acquire the
proper tension on the reel.
NOTE: Spring tension adjustment is accomplished by adding
wraps
of hose around the drum (to increase tension) or subtracting wraps of
hose (to decrease tension).
CAUTION: Improper tensioning of spring or adding too many pre-
wraps may cause damage to spring mechanism. Only authorized
personnel should make adjustments.
5.) Unlatch drum and check for proper tension. Connect Inlet hose.
 SWIVEL SEAL REPLACEMENT
1.) Remove inlet hose from swivel.
2.) Remove swivel from reel by unscrewing swivel from shaft.
Disconnect hose from swivel.
3.) Remove retaining ring on swivel; pull out shaft from body.
4.) Replace the seals, lubricate and reassemble swivel.
5.) Fit hose to swivel then fit swivel to reel. Do not over-tighten.
6.) Reconnect inlet hose and test for leakage.
 SPRING CANISTER REPLACEMENT
1.) Pull out approximately 3 feet (1m) of hose and latch the reel.
2.) Remove outlet nozzle, gun or tool and hose stopper.
3.) Carefully unlatch the reel and firmly hold the drum. Allow the
drum to slowly unwind until it stops.
4.) Remove the retaining ring, spacer and swivel unit. Note: on T-
Series reels, the outboard support arm must first be removed.
5.) Remove the two or four nuts located on the support post side
inside the drum cavity. Do not attempt to remove the spring
canister nuts.
6.) Pull spring canister off drum and axle shaft.
7.) Reverse above procedure to re-assemble.
8.) Re-tension the reel by turning the drum three complete turns
clockwise (from swivel side) and latch the drum.
9.) Feed the hose through the hose guide. Fit hose stopper, then
unlatch the drum. Hose stopper should sit snugly against the
hose guide.
CAUTION: Release line pressure prior to making any repairs
or adjustments to the reel.
TROUBLE SHOOTING GUIDE
TROUBLE CAUSE REMEDY
HOSE WILL NOT FULLY RETRACT a) Outlet nozzle, gun or tool is too heavy.
b) Spring is fatigued.
c) Field installed hose is too long.
a) Add spring tension. See "Spring Tension Adjustment".
b) Add spring tension. See "Spring Tension Adjustment".
Replace Spring Canister if required.
c) Call local Distributor for correct specified hose length.
HOSE WILL NOT RETRACT AT ALL Spring has lost all tension or has possibly
broken.
a) Reinstall Spring Tension
b) Replace Spring Canister. See "Spring Canister
Replacement".
REEL WILL NOT LATCH a) Incorrect operation.
b) Dog spring or locking cam is
broken or worn.
a) Reel latches on first, second, third or fourth "click".
After forth "click" it automatically rewinds.
b) Replace dog spring or locking cam.
FLUID LEAKS FROM SWIVEL Swivel seals are damaged or worn. Replace swivel seals. See "Swivel Seal Replacement".
Caution: Be sure leak is not at Hose Fitting!
REEL RETRACTS TOO FAST
(EZ-COIL MODELS ONLY)
EZ-Coil unit is defective Replace EZ-Coil unit.
Note: When weather is extremely hot, reel will operate slightly
faster than under normal conditions. This function is normal.
HOSE LOCKS UP WHEN FULLY
EXTENDED
Hose clamp is in the incorrect position. Relocate hose clamp to optional location.
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 6720 S. Clementine Ct., Tempe, Arizona, USA, 85283 Tel: [phone]