Product Manual

INSTALLATION AND MAINTENANCE MANUAL FORM #PM-001 REV E 09/13
Page 2 of 4
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: [phone]
PRESSURE WARNINGS
• This equipment should be properly installed before use in accordance
with local codes and ordinances.
• The pressure from the hose reel should be disconnected from the
hose reel before any service functions are performed.
• This hose reel must not be used for pressure greater that the rating
listed in the COXREELS catalog / website www.coxreels.com
.
OPERATIONAL WARNINGS
• Exercise care when handling the hose reel during normal operation.
Some hose reels have a rotating drum powered by a spring under
tension.
• Do not use hose different from that for which the reel is intended.
Changes in diameter, weight per foot, length of hose or flexibility
(Minimum Bend Radius) will affect the operation of the reel.
• Mounting hardware and fasteners should be installed to maintain
tightness under vibration and checked periodically to ensure
tightness.
• Overhead installation mountings should be such that the reel is not
supported by bolts in tension. A safety chain, cable, enclosure or
netting is strongly recommended to minimize damage and/or possible
injury in the event of a mounting failure.
MAINTENANCE WARNINGS
• Modification of the equipment may cause excessive wear and will
void the warranty. Contact COXREELS regarding changes or
modifications of equipment which could affect reliability or safety.
• DO NOT DISASSEMBLE A SPRING MOTOR FOR ANY REASON!
Serious personal injury could result. Some hose reels are equipped
with a spring under tension. Contact COXREELS for assistance.
SPECIFICATIONS & LISTINGS
• The identified Series of Hose Reel products within this manual are
not certified or listed by any independent certifying or regulatory body.
• This series of hose reels is intended for industrial use and are
provided with permanent mounting means.
PRESSURE & TEMPERATURE RATING
• All reels covered in this manual with or without hose have specific
P.S.I. ratings. (Please refer to the COXREELS catalog, website or
contact Customer Service for Reel specific data). Reels should not
be used at pressures greater that the rating of the hose.
• Multipurpose hose is installed with tube compounded for maximum oil
resistance. Hose can be used for air, water, oil and many other
chemical applications.
• Operational temperature ranges vary across the wide range of hose
options. (Please refer to the COXREELS catalog, website or contact
Customer Service for hose specific data). Hose reels should not be
used at temperatures below or above the rating of the hose.
• The operational rating of a reel not equipped with hose is determined
by the capacity of the installed hose. The pressure rating of the reel
without hose must not be greater than the than the operational
capacity of a reel. (Please refer to the COXREELS catalog, website
or contact Customer Service for reel/hose specific data). Variations
in the OD of higher rated hose will affect the operational capacity of
the reel.
LABELS & MARKINGS
Hose Reels with and without hose
• The marking of the hose reel provide with or without hose includes
the following
o The label on the frame includes the COXREELS name
and Logo, the product catalog number, the individual
product serial number, PSI rating and what type and
length of hose intended for use on the reel.
o The maximum pressure rating for every hose reel
supplied without house is marked on the COXREELS
Identification Label. In absence of this information, refer
to website, catalog, or customer service. Actual rating is
determined by the installed hose and is not to exceed the
indicated maximum operational rating. The pressure
rating of the hose installed on reels provided without
hose must be marked on the label upon installation.
PERSONAL SAFETY
• Ensure reel has been properly installed before connecting supply line.
• Before connecting to reel, be certain supply line does not exceed
rated pressure of the hose reel or amperage rating on cable reel.
• Thoroughly review the “Hose Installation” instructions to properly
install hose.
• Perform “Operational Check” per instructions to ensure reel is
operating properly.
• If a leak should occur after applying pressure to the reel, immediately
discontinue supply line pressure.
WARNING: Prevent static sparking. When working around flammables, ensure
that the hose reel, hose, and equipment are properly grounded.
INSTALLATION
WARNING: READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR MAINTAIN THIS PRODUCT. ONLY QUALIFIED
PERSONNEL SHOULD UNDERTAKE THE INSTALLATION AND COMMISSIONING OF THIS PRODUCT. FAILURE TO COMPLY WITH INSTRUCTIONS COULD
RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. REEL SHOULD NOT BE INSTALLED ABOVE 15 FEET MAXIMUM FROM THE FLOOR.
MOUNTING OF REEL
• Reel is supplied with guide arm in standard positions depending on
model. Note: Series E does not include a guide arm and Series EN is
enclosed reel as shown.
o Guide arm may be adjusted to desired location as shown in
figure 1.0. Refer to figure 2.0 for Series EN models.
o Pull out hose until reel latches.
o Remove four bolts holding guide arm to support base.
o Reposition guide arm and securely fasten four bolts.
o Reposition inside hose clamp to alternate position as needed.
• To mount reel to a solid structure use four 7/16” or M12 bolts,
washers, and nuts. Four masonry bolts may be used depending on
mounting application. Mounting hardware is NOT provided. The
mounting base of the reel has two ½” slots and two ½” holes.
Mounting patterns will vary depending on model. On SG Series
reels, use ½” bolts.
• Loosely fit two pieces of mounting hardware to ceiling/floor/or wall so
that reel can be slid into position. Fit reel. Install two pieces of
hardware in other end of reel. Securely fasten all bolts and nuts.
• Overhead installation mountings should be such that the reel is not
supported by bolts in tension. A safety chain, cable, enclosure or
netting is strongly recommended to minimize damage and/or possible
injury in the event of a mounting failure.
SAFETY