Page 1 from 37 Dear customers! First of all thank you for buying a vehicle from our company. Before starting to ride your new vehicle, we recommend to read this user guide very careful. It contains a lot of important information and advices for the correct use. This user guide is one part of the equipment of the vehicle and at the sale it must be handed over to the owner. We reserve the right to make technical modifications on the vehicles without changing the characteristic features of them.
Page 2 from 37 Index 1. General information 1.1 Prior starting vehicle 1.2 Modifications on the vehicle 1.3 Important code numbers on the vehicle 6. How to stop and park 6.1 Stop 6.2 Parking 6.3 Choice of a suitable parking place 2. Parts location 3. Various parts operation 3.1 Dashboard 3.1.1 Speedometer 3.1.2 Odometer 3.1.3 Oil level indicator 3.1.4 High beam indicator 3.1.5 Direction light indicator 3.1.6 Fuel indicator 3.1.7 Current time function 3.2 Ignition lock 3.3 Starter button 3.
Page 3 from 37 1. General ínformation 1.1 PRIOR STARTING VEHICLE This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, we recommend to read this manual carefully prior to operation. • • • • • • The photographs and pictures shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications or made modifications.
Page 4 from 37 1.3 IMPORTANT CODE NUMBERS ON THE VEHICLE The vehicle has following code numbers: – vehicle identification number – engine number – license plate Record the vehicle identification number and the engine number along with the vehicle license plate number and keep them separately from the vehicle. Any modification of the VIN is not allowed. Before licence of the vehicle, it is important to compare the VIN on your vehicle with the VIN mentioned in your vehicle documents.
Page 5 from 37 2.
Page 6 from 37 OLIVER SPORT Back mirror Type plate Anti tampering plate (under seat) Tail/stop light Luggage holder Seat lock VIN Engine number Battery Air filter Kickstarter Side stand Brake lever for rear wheel Fuel tank cap Brake lever for front wheel Helmet box Direction indicator Ignition lock Luggage carrier Head light Direction indicator Exhaust Oil tank Main stand
Page 7 from 37 3. Various parts operation 3.1 DASHBOARD Oil indicator Odometer Direction light indicator Fuel level indicator Speedometer Time High beam indicator 3.1.1 Speedometer • The standard speed indication is km/h. 3.1.2 Odometer • Total forward distance is indicated in km. The white digits on black background indicate 100- m-units. 3.1.3 Oil level indicator • If the oil level drops below the MIN-marking in the oil tank, the oil indicator is lighting on the display.
Page 8 from 37 • Through pressing the rh mode-button the date will be indicated for about 4 sec. • Through shortly pressing the lh mode-button the date and the time appear alternately. • Through pressing the rh mode-button twice, the seconds will be indicated on the display. To reset, press the lh mode-button twice. Through pressing the rh mode-button the adjustment will be confirmed and the time will be indicated on the display. • Through pressing the lh mode-button twice, the month will be indicated.
Page 9 from 37 • • The electric circuit of the vehicle is connected, the engine can be started. Key cannot be pulled out. Lock • • The electric circuit of the vehicle is intermitted, the engine cannot be started and the steering is locked. Key can be placed in or taken out of the ignition lock. Never operate the ignition key during travel as it might cause unexpected accidents. If it is necessary to remove the ignition key, stop the vehicle. 3.
Page 10 from 37 3.4 HEADLIGHT SWITCH Off • Light switched off Parking light • Parking light, dashboard light and tail light are turned on. Driving light • Driving light turns on.
Page 11 from 37 3.5 DIMMER SWITCH 1. High beam In this position the high beam is turned on. 2. Low beam In this position the low beam is turned on. 3. Headlamp flasher Through keep pressing the high- and low beam switch the high beam is lighting. • Use the high beam only in the suburban. Take care to the other road users when using the high beam! 3.6 HORN • The horn sounds if the horn button is pressed and the ignition key is in “ON” position.
Page 12 from 37 3.7 DIRECTION INDICATOR To activate the direction indicator, you have to turn the ignition key to “ON” position. Depending in which direction you want to ride, you have to press the button into the left or right position. To switch off the direction indicator, press the button. • • • • You have to use the direction indicator while turning or changing lines and if necessary when you start or stop to ride.
Page 13 from 37 • • • Check to see if the steering has been securely locked by lightly moving the steering to the left and right hand side. Make sure to park the vehicle in a safe and suitable location. Never operate the ignition key during travel as it might cause unexpected accidents. 3.9 HELMET BOX • There is a helmet box under the seat. Do not store any important documents in the helmet box.
Page 14 from 37 4.1 STARTING THE ENGINE WITH ELECTRICITY 1. 2. 3. 4. 5. Put the vehicle on the main stand Checkup of oil- and fuel level Pull the rear wheel brake Turn the ignition key to „ON“ position Press the starter button without turning the throttle grip • • • • Immediately release the starter button as soon as the vehicle has started. Do not press the starter button when the engine is running. This can damage the starter motor. Do not keep the starter button pressed for more than 4 sec.
Page 15 from 37 • It is possible that starting will be more difficult if the vehicle has not been used for a long time. In this case, push the starter button a few times without turning the throttle grip. • If the engine did not start after pushing the starter button for approximately 4 sec., wait about 30 sec. before trying it again. This waiting period is important for the regeneration of the battery. • If the engine is cold, the engine should warm up at idle speed.
Page 16 from 37 5.1 START UP • Pay attention to the traffic around you before start riding and use the direction indicators if necessary. 5.2 SPEED ADJUSTMENT The speed is always dependent on the position of the throttle grip. 5.2.1 Acceleration • The speed of the vehicle increases due to turning the throttle grip against the driving direction. When climbing a hill, the throttle grip needs to be turned stronger to give the vehicle more power. 5.2.
Page 17 from 37 5.4 CORRECT BRAKING AND TURNING Brake lever for rear wheel • • • Brake lever for front wheel Sudden braking or turning can cause the vehicle to slide and tip over. After returning the throttle grip to its original position, apply front and rear brake together. The most effective way to brake, is to operate the brakes first lightly and then change to a more firm squeeze. • • • You have to pull front- and rear brake always together.
Page 18 from 37 – • • – You have to look ahead along the inner side of the planed lane, so that you can see early enough the exit of the corner. Consider the reaction time when you brake. Train with and without passenger the reaction of the brake on different road lengths. Find out carefully when the tires block. 6. HOW TO STOP AND PARK 6.1 STOP • • Turn on the direction indicator timely and take care of vehicles behind you.
Page 19 from 37 • • • • Electrical system, illumination Back mirrors Checkup of brake hose and connections if they are damaged or untight. License plate (dirt, crack) 7.1 FUEL • Turn the ignition key to „ON“ position. If the fuel level reaches the reserve fuel area, the fuel indicator is lighting on the display. Refuel as soon as possible. Reserve fuel capacity: ~ 1l REFUELLING Engine must be stopped during refuelling. Turn the ignition key in the fuel tank lock rightwards to open it.
Page 20 from 37 • Fuel is extremely flammable and explosive under certain conditions. Do not handle with fire in the near of the fuel tank. 7.2 STEERING • • Check the steering by moving it to the left and right hand side. Sit down on the vehicle, pull the front wheel brake and push respectively pull the vehicle forward and backward. At these actions no clearance of the front suspension must be hearable or noticeable.
Page 21 from 37 7.3.2 Disc brake (front) Check-up of brake fluid • You have to turn the steering thus the brake fluid is level in the reservoir. • The brake fluid level must not drop below the “MIN” marking • If the bake fluid is significantly lower than the specified level, check the brake pads for wear. lf the brake pads are ok, also the braking system must be inspected. • If the brake pads are worn out, let them change through an authorized dealer.
Page 22 from 37 7.4 STOP LIGHT • • • Turn the ignition key to „ON“. While separately operating the front and rear wheel brake, check if the brake light turns on. Also check if there is any damage to the lens or if there is dirt on the brake light. 7.5 DIRECTION INDICATOR • • • Turn the ignition key to „ON“. Operate the direction indicator for both directions and check if they are flashing properly. Check also if any of the lens are damaged or dirty. 7.
Page 23 from 37 • • • • Not correct tire pressure causes abnormal wear and an insecure vehicle handling! Check tire tread and sides for nails, rocks etc., that might have become wedged in the tire. Check tire tread and sides for cracks and damage. Check-up of tread depth – recommendation 2 mm at all areas of the tire (pay attention to the demanded minimum tread depth).
Page 24 from 37 7.10 SPEEDOMETER • • • • Check the speedometer spindle for damages regularly. Ensure sufficient lubrication of speedometer gear. Do not wash the vehicle with high pressure to avoid that what can enter. Check the correct function of the speedometer when you start to ride. 7.11 BACK MIRROR • Sit down on the vehicle and check the correct adjustment of the back mirrors as well if they are dirty or damaged. 8.
Page 25 from 37 • • Wear safety goggles and protective gloves always during works at the battery! The charging of the battery has to be done exclusively from an authorized dealer! • When not using the vehicle for a long time, the battery discharges and must be full charged at the next trip with the vehicle (authorized dealer). When not using the vehicle for a long time, we recommend to take off the battery and to store it in full charged condition on a well ventilated place.
Page 26 from 37 The vehicle is equipped each with a lamp for low- and high beam, parking light and additional for stop light and tail light. 8.3.1 Head light 1. Turn the ignition key to „OFF“ position. 2. Remove the front cover by using a suitable screw driver. Loosen the connector. 3. Take out the bulb and replace it. ATTENTION – touch bulb exclusively on the socket – it must be free of grease! 4. Assembling in reverse order.
Page 27 from 37 • • According to the maintenance schedule the rubber bushings must be checked and lubricated regularly! Avoid access water as it could cause corrosion and water freeze in the winter. 9. If engine does not start . . . • • • • • Check the fuel level. Try to start the vehicle by operating the kickstarter. Check the spark plug. Battery discharged? If the vehicle nevertheless couldn’t be started consult an authorized dealer for inspection. 10.
Page 28 from 37 12. Technical data Type of engine Cooling system Lubrication system Bore / Stroke Cylinder capacity Compression ratio Nominal power Nominal torque Fuel tank max.
Page 29 from 37 13. Service instructions The service- and inspection instructions include the warranty rules and the maintenance schedule for your vehicle. Make sure that the service- and inspection book will be filled in by your dealer when you take over the vehicle. The two delivery cards must be sent from the dealer to our company immediately after handing over. For any demand on warranty you have to provide the valid service book to your dealer.
Page 30 from 37 AFTER-SALES SERVICE CARD Attention! DO NOT TEAR OFF Vehicle owner: (Please write in capital letters) Surname: ................................................... First name: ...................................... Street: .................................................................................................................. Place: ................................................................................................................... Age: ..........................
Page 31 from 37 HANDING OVER CARD To tear off and send from the dealer to: Check up of external impression: Check up of fluid lever: • • • • • O.K Check up of fixing screws: O.K.
Page 32 from 37 REGULAR CARD ATTENTION! For the customer file of the dealer Vehicle owner: (Please write in capital letters) Surname: ................................................... First name: ...................................... Street: .................................................................................................................. Place: ................................................................................................................... Age: ......................
Page 33 from 37 Confirmation of the finished works: Handing over inspection 1. Inspection at 1000 km Mileage:________________ Mileage: _______________ ________________________________ _______________________________ data, stamp, signature data, stamp, signature 2. Inspection at 4000 km 3.
Page 34 from 37 Oliver City Oliver Sport Maintenance schedule Checklist Maintenance schedule: Handing over inspection Checklist: Time for each operation: Checking oil level, if necessary fill up Checking and cleaning the spark plug , if necessary replacing Checking steering bearing, if necessary adjusting and lubricating (at least every 2 years) Front fork assy: checking function and consistency; changing the oil at least every 2 years Rear shock absorber: checking function and consistency Wheel beari
Page 35 from 37 WARRANTY POLICY (valid from 03.01.2005) We guarantee for the quality of vehicles and spare parts sold from us (for a period of 24 months) according to legal requirements. REQUIREMENTS: For any demand on warranty you have to meet following requirements • The delivery cards must be signed from dealer and customer and have to be sent in due time.
Page 36 from 37 TIPS FOR MAINTENANCE It is important to check your vehicle always before starting. This is first important for your own safety. Additional it is easier to make any repairing works at home then anywhere else. Appearance and market value respectively wearing of the vehicle are mainly dependent on regular and careful maintenance. Especially in the winter (bad influence of thawing salt) an often cleaning is very important.
Page 37 from 37 DRIVING TIPS Important tips for correct driving and to avoid too early wearing on your vehicle as following: • • • • • • • • • • • • • Pay attention to the run in tips Avoid too much cold starts Avoid a heavy duty of the vehicle during the engine hasn’t reached running temperature Avoid continuous full power of engine Too high speed at low gears (just for vehicles with gear) Permanent riding on dusty and dirty streets Permanent riding when it is raining Not keeping the maintenance interval