Operator's anual T ° ZTS Zero-Turn Rear Engine Riders with Electric Start Model No. 107.289860 (21HP Briggs & Stratton CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions, Engine with 42" Mower) For answers to your questions product, call: about this 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon - Sat Nota: Una traducci6n en espaSol de este Manual del Operador puede encontrarse en la pagina 37. Sears, Roebuck and Co.
Warranty Statement ..................................................... Safety Rules & Information ......................................... Identification Numbers ................................................ Assembly .................................................................... Pre-Operation ............................................................. Operation .................................................................... Maintenance .....................................................
Readthesesafetyrulesandfollowthemclosely.Failureto obeytheserulescouldresultin lossofcontrol of unit,severepersonalinjuryor deathtoyou,orbystanders, or damageto propertyor equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warnings which must be followed. GENERAL OPERATION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2.
SLOPE OPERATION ,WARNING Slopes are a major factor related to loss-of-controland tipover accidents, which can result in severe injury or death• Operation on all slopes requires extra caution• If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally. Select slow ground speed before driving onto slope.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RiDE UP AND DOWN NOT ACROSS HiLL HILL, o_ 10 DEGREES MAX. WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Braking may be affected by attachments. Reduce speed on slopes. 1.
SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6.
SAFETY & OPERATION DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
_(\_\_' CRAFTSMAN _ When contacting the service center for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identification numbers, and engine serial numbers in the space provided for easy access. The identification tag is located on the underside of the seat. Tilt the seat forward to access the ID tag.
INSTALLING THE SEAT 3. Secure the seat to the seat base with two 5/16-18 x 3/4 serrated head bolts for the rear seat slots, and two 5/16-18 x 3/4 shoulder bolts for the front slots. 1. Raise the seat base (see Figure 1). 2. Align the holes in the seat bottom with the holes in the seat base. 4. Tighten to 14-19 ft-lbs (19-25 Nm). / J 19-25 Nm 14-19 ft-lbs 5/16-18 x 3/4 5/16-18 x 3/4 Figure 1.
INSTALLING SWITCH THE SEAT SAFETY 1. Squeeze the side clips of the safety switch (A, Figure 2), and insert the switch into the slot (B) in the seat bottom. Be sure to slide the switch fully forward. 2. Connect the harness terminal housing (C) to the seat switch. , Loop the wire tie (D) around both the switch body and the terminal housing. t t t Figure 2.
SETTING UP THE GROUND SPEED CONTROL LEVERS 3. Install the hardware as shown in Figure 3. Tighten to 15-17 ft-lbs (20-23 Nm). NOTE: Ground speed control levers must be adjusted prior to use. Refer to the "Ground Speed Control Adjustment" section. 1. Loosen (do not remove) the hardware securing the ground speed control levers to the lever bases. 2. Raise the levers, aligning the upper hole in each lever with the upper slotted hole in the lever base.
Remove the Packaging Materials Fill=Up with FRESH Remove the cardboard from the crate. Lift the seat deck to access the Remove any steel branding securing the unit to the crate. Locate the manual Remove the fuel tank cap and fill fuel tank cap and the with tank. fresh fuel. After packet. Read the Operator's ........... Manual \, ,.,,_,',_//_ fueling, securely install the cap and wipe up any fuel that may have spilled. See the Operator's Manual for fuel recommendations.
Right GroundSpeed Control Lever L Parkin Brake LeverENGAGE Positon CONTROL .,=...__ F FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks please read the entire section. Ground Speed Transmission ReleaseLevers ignition Switch Figure 4.
Mower Cutting Height Switch _ To increase the mower cutting height (raise the mower deck), press the top of the yellow cutting height switch. To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is approximately 3-3/4" to 1-1/2" (9,5 to 3,8 cm). The cutting height gauge indicates the position of the mower deck. The cutting height gauge is located on the front of the rider, just behind the driver's left leg.
CHECKS BEFORE STARTING • Check that the crankcase oil is filled to full mark on dipstick. • Fill the fuel tank with fresh fuel. FUEL RECOMMENDATIONS For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher. Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel. Methyl Teriary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel.
EMERGENCY STOPPING PUSHING THE RIDER BY HAND In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE.
DRIVING PRACTICE - Smooth Travel The lever controls of the zero turn rider are highly responsive. BASIC DRIVING WARNING: Never operate on slopes greater than 17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differently from other fourwheeled vehicles. The drive wheels are also your steering wheels. If you cannot drive the unit on a hill, you will not be able to steer the unit on it. Operating zero turn units on slopes requires extra caution.
Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually return back toward neutral (see Figure 10). Practice several times before mowing. To "zero turn" means to turn in place. To turn in place, gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously (see Figure 11). Repeat several times.
MOWER DECK REMOVAL & INSTALLATION NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. WARNING After lowering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower. Removing Figure 13. Mower Belt Routing A. Engine Pulley B. Mower Belt C. Idler Pulleys D. Mower Belt Release Lever E. Arbor Pulleys the Mower Deck 1.
MAINTENANCE SCHEDULE The following schedules should be followed for normal care of your rider and mower.
Rider Maintenance WARNING Items Move the ground speed levers to START/PARK positions, engage the parking brake, turn the mower blades OFF, turn the ignition switch OFF, and wait for all moving parts to stop before accessing the engine compartment or performing any maintenance procedures. ACCESSING THE ENGINE COMPARTMENT Figure 15. Accessing the Engine Compartment Lift up on the back edge of the seat deck to access the engine compartment (see Figure 15).
LUBRICATION Service Interval: 25 hours. Lubricate the unit at the locations shown in Figures 18 through 22 as well as the following lubrication points. Grease: • front wheel bushings • mower arbors • front wheel grease fittings Use grease fittings when present. Not all greases are compatible. Use automotive-type um grease.
CLEAN DECK & CHECK/REPLACE MOWER BLADES Service Interval: 25 hours or as required. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING LOOSEN For your personal safety, blade mounting capscrews must each be installed with two spring washers or a hex washer and spring washer, then securely tightened. Torque blade mounting nut to 80-90 ft-lbs (108-122 Nm). Figure 23. Blade Removal 1.
CLEANING CABLES THE BATTERY AND CHECK RIDER SAFETY SYSTEM WARNING Service Interval: Every 100 hours, every spring/fall, and after storage of 30 days or longer. Corrosion hazard. Batteries contain acid. Always keep the battery upright and do not spill the electrolyte. Avoid contact with skin and eyes. This unit is equipped with safety interlock switches. These safety systems are present for your safety. Do not attempt to bypass safety switches, and never tamper with safety devices.
CHECK / ADJUST PTO CLUTCH WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Service Interval: 200 Hours. The Power Take Off (PTO) clutch drives the mower blades. The PTO clutch is engaged and disengaged by the mower blade switch. Check the PTO clutch adjustment every 200 hours of operation. Also perform the following procedure if the clutch is slipping, will not engage, or if a new clutch has been installed. Figure 27.
Engine Maintenance Items Use oil classifiedAPI Service Class SF, SG, SH, SJ or betterwith SAEViscosity: CHECK ENGINE OIL LEVEL Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake lever to ENGAGE. 2. Clean the area around the dip stick (C, Figure 30). 3. Remove the dip stick (C) and clean it with a paper towel. 4. Insert the dip stick back into the engine. Thread the cap back into the tube (D).
AIR FILTER & PRE-CLEANER Service Interval: Pre-Cleaner: Every 25 hours or as required. Air Filter: Every 50 hours or as required. Replacement Interval: Pre-Cleaner: As required. Air Filter: Every 200 hours or once per season. Air Filter Removal & Installation 1. Lift up on the bottom of the latch (A, Figure 31 or 32) and flip the latch away from the cover (B). . 2. Remove the cover (B). Remove the filter (C, Figure 31) and pre-cleaner (D). 3. Install the pre-cleaner (D) with the mesh side up.
REPLACE SPARK PLUG Service Interval: Yearly Replacement Spark Plug: 491055S .030" (.76 ram) Spark Plug Gap: .030" (.76 mm) 1. Stop the engine and allow it to cool. 2. Clean the area around the spark plug. 3. Remove the spark plug. 4. Check the spark plug gap. It should be .030" (see Figure 34). 5. Reinstall the plug into the cylinder head. Tighten the plug to 180 in-lbs (20 Nm). Figure 33.
GROUND SPEED CONTROL ADJUSTMENT LEVER \ The control levers have three adjustments: To Adjust Control Lever Height: Pull the levers in across the operator's lap to their DRIVE positions. Loosen the mount bolts (D, Figure 34) and raise or lower the levers to the desired position. Tighten the mounting bolts. To Adjust Control Lever End Gap: The control lever end gap should be adjusted so that the levers do not contact each other when placed in DRIVE positions.
BRAKE ADJUSTMENT 1. Stop the unit, START/PARK the ENGAGE for all moving set the ground speed levers to positions, set the parking brake lever to position, turn the ignition OFF, and wait parts to stop. Remove the key. 3-1/2" (8,89 cm) 2. Set both transmission release levers to the PUSH position. (Refer to "Pushing the Rider by Hand".) 3. Push the rider forward to make sure both transmission brakes are fully engaged and both rear wheels are locked in the stationary position (no rotation). 4.
MOWER DECK LEVELING ADJUSTMENTS WARNING Before adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, remove the key, and allow all moving parts to stop. Disconnect the spark plug wire and fasten it away from the spark plug. Figure 37. Orient Blades Side-to-Side Side to Side Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE. 1.
Figure 40. Orient Blades Front-to-Back Front To Back Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE. Figure 41. Front-to-Back A. Hitch Rod B. Rear Jam Nut C. Front Jam Nut 1. Turn the blades front-to-back as shown in Figure 40. Measure the distance from the ground to front tip of center blade, and from ground to rear tips of left hand and right hand blades (see Figure 40).
WARNING STORAGE Before Storage Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.
Whilenormalcareandregularmaintenance willextend thelifeofyourequipment, prolonged or constantuse mayeventually requirethatservicebeperformed toallow ittocontinueoperating properly.Thetroubleshooting guidebelowliststhe mostcommonproblems, theircausesandremedies. If youprefer,alloftheseprocedures canbeperformed foryoubya SearsParts& RepairCenter.Seetheback coverforimportant SearsParts&RepairCenterinformation.
Engineruns,but Transmission releaseleversin PUSH Moveleversto DRIVEpositions. rider will not 9ositions. drive. Drive belt slips, Clean or replace belt as necessary, Belt is broken, Replace drive belt, Contact Sears Parts & Repair, Parking brake is not fully released, Contact Sears Parts & Repair, Pulleys or belt greasy or oily, Clean as required, Belt stretched or worn. Replace belt. Contact Sears Parts & Repair. Parking brake will not hold.
anual Del Due o ® ZTS Gire a cero los montables posteriores del motor con el arranque el6ctrico No. de modelo 107.289860 (:21HP Briggs & Stratton PRECAUCION: Este producto tiene un mot or con expulsi6n baja el cual funciona diferentemente a otros motores. Antes que arranque el motor, lea y comprenda el Manual del DueSo.
Declaracibn de Garantia ........................................... Reglas e Informacibn de Seguridad ........................ Ndmeros de Identificacibn ........................................ Montaje ....................................................................... Pre-Operacibn ............................................................ Operacibn ................................................................... Mantenimiento ...........................................................
Leaestasreglasdeseguridady sigalasconcuidado.Noobedecerestasreglaspuedeocasionar la perdida delcontrolsobrela unidad,lesionesseveras a lapersonao la muertede usted,o espectadores, o daSosa la o alequipo.Esta cubierta de la podadora es capaz de amputar manos y pies y de arrojar objetos. OPERACION El tri&ngulo_, en el texto denota precauciones o advertencias importantes que deben obedecerse.
OPERACION EN CUESTAS ADVERTENCIA Las cuestas son un factor importante relacionado con los accidentes por p@dida de control y volcaduras, y pueden propiciar lesiones severas o la muerte. Cualquier operaci6n en cuestas exige precauciones extremas. Si usted no puede dar marcha atras en una cuesta o se siente inquieto en ella, no opere en ella. Nunca opere en cuestas mayores a 17.
GUJA SUGERIDA PARA EL AVISTAMIENTO DE PENDIENTES PARA UNA OPERACION SEGURA DEL MONTABLE CON ACCESORIO DOBLAR A LO LARGo DE LA IENTE "D 10 CONDUZCA SOLO HACIA ARRIBAY HACIA ABAJO POR LA PENDIENTE NUNCA DE UN LADO A OTRO ro 10 GRADOS MAXIMO ADVERTENCIA: Para evitar lesiones graves, opere la unidad hacia arriba y hacia abjo por la pendiente, nunca de un lado a otro. No opere en pendientes con una inclinaci6n mayor a 10 grados. Gire gradualmente para evitar volcarse o perder el control.
SERVICIO diar. No extienda las abrazaderas de la tuberia del combustible mas alia de Io necesario. AsegOrese de que las abrazaderas agarren firmemente la manguera sobre el filtro despu6s de la instalaci6n. 12. No use gasolina que contenga METANOL, gasohol con mas del 10% de ETANOL, aditivos para gasolina ni gas blanco porque podria ocasionar daSos al motor o a la instalaci6n del combustible. 13. Si debe drenar el tanque de gasolina, debe hacerlo al aire libre. 14.
CALCOMANiAS OPERAClON DE SEGURIDAD Y PELIGRO, ADVERTENCIA, PRECAUCION y de instrucciones en su tractor y podadora. No seguir las instrucciones puede resultar en lesiones personales al cuerpo, iLa informaci6n es para su seguridad yes importante! Las calcomanias de seguridad abajo est_m sobre su tractor y podadora. Esta unidad fue dise_ada y fabricada para ofrecerle la seguridad y confiabilidad que usted esperarfa de un Ifder en la industria de la fabricaci6n de equipos motorizados para el exterior.
_ j CRAFTSMAN Iliiid i ,i] iiiiiiiii]i l] iill Chapa de Identificaci6n Cuando se ponga en contacto con el centro de servicio para obtener partes de repuesto, servicio o infor= macion usted DEBER_, proporcionar estos n_meros. Anote el nombre/nOmero del modelo, nt_meros de identificaci6n del fabricante y los nOmeros de serie del motor en el espacio provisto para su f_cil acceso. Nombre/Nemero de DescripciOn del Modelo La chapa de identificaci6n se encuentra en la cara inferior de la cubierta del asiento.
INSTALACION DEL ASIENTO 3. Sujete el asiento a la base del asiento con dos tuercas de cabeza dentada de 5/16-18 x 3_ para los orificios traseros del asiento, y dos tuercas con traba punta de caSonera para las ranuras delanteras. 1. Levante la base del asiento (vea la Figura 1). 2. Alinee los orificios en la parte de abajo del asiento con los orificios en la base del asiento. 4. Apriete a 19-25 Nm (14-19 Ibs-pies). 19-25 Nrn 14-19 ft-lbs 5/16-18 x 3/4 5/16-18 x 3/4 Figura 1.
INSTALACION DEL INTERRUPTER SEGURIDAD DEL ASIENTO DE 1. Apriete los ganchos laterales del interruptor de seguridad (A, Figura 2), e inserte el interruptor en la ranura (B) en la parte baja del asiento. Asegt3rese de deslizar el interruptor completamente hacia adelante. 2. Connecte la caja del terminal de cableado (C) al interruptor del asiento. 3. Enrosque la atadura de cable (D) en torno de ambos, el cuerpo del interruptor y la caja del terminal. @ \\ \\ // // @ t Figura 2.
MONTAJE DE LAS PALANCAS DE CONTROL DE VELOCIDAD DE DESPLAZAMIENTO 3. Instale los herrajes como indica la Figura 3. Apriete a 20-23 Nm (15-17 Ibs-pies). NOTA: Se debe ajustar las palancas de control de velocidad de desplazamiento antes de su uso. Consulte la seccidn "Ajuste de control de velocidad de desplazamiento" seccidn. 1. Aflojo (no retire) los herrajes que sujetan a las palancas de control de velocidad de desplazamiento a sus bases (vea la Figura 3). 2.
Retirar los Materiales Llenar con Gasolina de Empaque Quite el cart6n del caj6n de embalaje. Quite el encintado de acero que sujeta la unidad al caj6n de embalaje. Ubique el paquete del manual. Leer el Manual ,! Ubique el manual del operador en el paquete del manual. Lea siempre el manual del operador y siga las instrucciones ahi incluidas. En este importante documento hay informaci6n sobre el debido cuidado, consejos de rendimiento y seguridad.
Palanca deControl deVelo id ded Palancas deVelocidad Palancas deVelocidad - P0_ici6. deDRIVE P0eici6. dePARK -- Gasolina La informaci6n abajo describe brevemente la funci6n de los controles individuales. Arrancar, detenerse, conducir y podar el cesped requiere del use combinado de varies controles aplicados en secuencias especfficas. Para aprender que combinaciones y secuencia de controles deben usarse para diversas tareas le rogamos que lea la secci6n completa. de Velocidad JJ_ I I t "_ FU.
Ajuste de Altura de Corte de la _ Sesgadora de Cuchillas de la El interruptor de cuchillas de la sesgadora amarillo activa y desactiva las cuchillas de la sesgadora. Para activar las cuchillas de la sesgadora, jale el interruptor hacia arriba. Para desactivar las cuchillas de la sesgadora, empuje el interruptor hacia abajo. Coloque siempre el control de velocidad del motor en FAST (rApido) antes de activar las cuchillas de la sesgadora, y mientras poda el cesped.
VERIFICACIONES ANTES DE ARRANCAR • Verifique que el aceite del c_trter est_ en la marca de Ileno de la varilla de nivel de aceite. • Llene el tanque de gasolina con combustible fresco. RECOMENDACIONES DE COMBUSTIBLE Para operaci6n diaria: Use s61o gasolina sin plomo donde la calcomanfa de la bomba indique un octanaje de 87 o mayor. El gasohol (hasta 10% de alcohol etMco, 90% de gasolina sin plomo por volumen) ester aprobado como combustible.
PARO DE EMERGENCIA 7, En caso de emergencia, el motor puede detenerse simplemente girando el interruptor de encendido a STOP (paro). Use este m6todo s61o en situaciones de emergencia. Para apagar el motor normalmente, siga el procedimiento indicado en DETENER EL MONTABLE Y EL MOTOR. DETENER MOTOR EL MONTABLE 8. Cuando termine, desactive las cuchillas de la sesgadora (empuje el interruptor hacia abajo). 9. Detenga el montable y el motor (consulte DETENER EL MONTABLE Y EL MOTOR).
PRACTICA MANEJO DE MANEJO - Traslado lemas BASICO Los controles de palanca del tractor de giro cero son altamente sensibles. ADVERTENCIA: Nunca opere en cuestas mayoras a 17.6% (10°). Vea OPERACION EN CUESTAS en la secci6n de seguridad. Los tractores de giro cero operan de modo diferente a otros vehiculos de cuatro ruedas. Las ruedas de tracci6n tambi_n son sus ruedas de direcci6n. Si usted no puede conducir la unidad en una colina, usted no podra dirigir la unidad en ella.
Practica de dar Vuelta en una Esquina Practica Mientras viaja hacia adelante permita que una palanca regrese gradualmente en direcci6n del neutral (vea la Figura 10). Practique varias veces antes de podar el cesped. de Vuelta en el Lugar Hacer un "giro cero" significa girar en el mismo lugar. Para dar la vuelta en el mismo lugar, gradualmente mueva la palanca de control de velocidad hacia adelante de neutral y una palanca hacia atr&s del neutral simultaneamente (vea la Figura 11). Repita varias veces.
REMOCION E INSTALACION DE LA CUBIERTA DE LA SESGADORA 4. Introduzca la Ilave en el interruptor de encendido. Gire el interruptor de encendido de OFF (apagado) a RUN (activo) sin arrancar el motor. 5. Use el ajuste de altura de corte de la sesgadora para elevar la sesgadora hasta que ya no descanse sobre los bloques de madera de 4x4 (A). 6. Gire el interruptor de encendido a OFF (apagado) y quite la Ilave. Retire los bloques de 4x4. 7.
PROGRAMA DE MANTENIMIENTO El siguiente programa debe seguirse para el cuidado normal de su tractor y podadora.
Elementos de Mantenimiento del Tractor A ADVERTENCIA Mueva las palancas de velocidad de desplazamiento a las posiciones ARRANCAR/ESTACIONAR, engrane el freno de estacionamiento, APAGUE las cuchillas del cortacdsped, APAGUE el interruptor de ignici6n, y espere que todas las piezas m6viles se detengan antes de acceder al compartimiento del motor o realizar cualquier procedimiento de mantenimiento. Figura 15.
LUBRICACION Intervalo de Servicio: 25 horas. Lubrique la unidad en los lugares mostrados en las Figuras 18 a 22 asi como en los siguientes puntos de lubricaci6n. Grasa: • engrasadores de la rueda delantera • bujes de la rueda delantera • arboles de sujeci6n de la podadora Use engrasadores cuando est6n presentes. No todas las grasas son compatibles. Use grasa de litio de tipo automotriz.
LIMPIAR CUBIERTA Y VERIFICAR/ REEMPLAZAR ASPAS DE PODADORA Intervalo de Servicio: 25 horas o segQn se requiera. ADVERTENCIA Para su seguridad personal, no maneje las aspas afiladas de la podadora con las manos descubiertas. El manejo imprudente o indebido de las aspas puede resultar en lesiones graves. Afloje ADVERTENCIA Figura 23.
LIMPIAR , BATERJA Y CABLES REVISAR SISTEMA SEGURIDAD DEL ADVERTENCIA DE MONTABLE Peligro de corrosi6n. Intervalo de servicio: Cada 100 horas, cada primavera y despu_s de estar guardado por m_.s de 30 dfas. Las baterias contienen dcido. Conserve la bateria siempre de pie y no derrame el electrolito. Evite el contacto con la piel y Esta unidad est,. equipada con interruptores de intercierre de seguridad. Estos sistemas de seguridad est_tn presentes para su seguridad.
VERIFICAR/AJUSTAR DEL PTO EMBRAGUE ADVERTENCIA Para evitar lesiones graves, s61o haga los ajustes con el motor detenido, la Ilave quitada y el tractor en terreno nivelado. Intervalo de Servicio: 200 horas. El embrague del PTO se embraga y desembraga con el interruptor PTO. El embrague suministra la energ[a y frena las aspas de la podadora. Verifique el ajuste del embrague del PTO cada 200 horas de operaci6n.
ELEMENTOS DE MANTENIMIENTO DEL MOTOR VERIFIQUE MOTOR EL NIVEL DE ACEITE Use aceite de Servicio clasificado para API de Clase SG, SH, SJ o mejor con viscosidad SAE. DEL | Intervalo de servicio: Antes de cada uso, y cada 8 horas. 1. 2. 3. 4. 5. Apague el motor, y coloque el freno de parada en la posici6n de PARK (parado). Limpie el Area alrededor de la varilla para medici6n del nivel (C, Figura 30). Remueva la varilla para medici6n del nivel (C) y limpiela con una toalla de papel.
SERVICIO DEL FILTRO DE AIREY PURIFICADOR DEL PRE- Intervalo de servicio: Prepurificador: cada 25 horas o conforme sea necesario. Filtro de aire: cada 50 horas o conforme sea necesario. Intervalo de reemplazo: Prepurificador: conforme sea necesario. Filtro de aire: cada 200 horas o una vez por estaci6n. Remocibn e instalacibn del filtro de aire I = 1. Levante la parte inferior del sujetador (A, Figura 31 o 32) y retire el sujetador de la cubierta. 2. Remueva la cubierta (B).
REEMPLACE LA BUJJA DE ENCENDIDO Intervalo de servicio: Anualmente Bujia de encendido de reposici6n: 491055S .030" (.76 ram) Separaci6n de la bujia de encendido: .76 mm (030"). 1. Pare el motor y espere a que se enfr_e. 2. Limpie el Area alrededor de la bujfa de encendido. 3. Remueva la bujfa de encendido. 4. Verifique la separaci6n de la bujfa de encendido. Deber& set de .76 mm (.030") (refierase a la Figura 33). 5. Reinstale la bujfa dentro de la cabeza del cilindro.
AJUSTE DE PALANCA DE VELOCIDAD DE CONTROL \ Las palancas de control tienen tres ajustes: Para Ajustar la Altura de las Palancas de Control: Jale las palancas hacia adentro, encima del regazo del operador a la posici6n de DRIVE. Afloje los pernos de montaje (D, Figura 34) y suba o baje las palancas a la posici6n deseada. Apriete los pernos de montaje.
AJUSTE DE LOS FRENOS 1. Detenga la unidad, coloque las palancas de velocidad de desplazamiento en las posiciones START/PARK (ARRANCAR/ESTACIONAR), coloque la palanca del freno de estacionamiento en la posici6n ENGAGE (ENGRANAR), apague la ignici6n (OFF), y espere que todas las piezas m6viles se detengan. Quite la Ilave. 3=1/2" (8,89 cm) 2. Coloque ambas palancas de liberaci6n de la transmisi6n en la posici6n PUSH (EMPUJAR). (Consulte "C6mo empujar la unidad manualmente"). 3.
AJUSTE DE NIVEL DE LA CUBIERTA DE LA PODADORA ADVERTENCIA Antes de verificar la podadora, apague el PTO y el motor. Permita que se detengan todas las partes en movimiento. Quite la Ilave del encendido, luego desconecte el cable de la bujia y suj_telo lejos de la bujia. Si el corte es desigual, es posible que necesite nivelar la podadora. La causa del corte desigual puede set que la presi6n de las Ilantas sea desigual o inadecuada. Vea VERIFICAR LA PRESION DE LAS LLANTAS. Nivelado Figura 37.
Figura 40. Orientar las Aspas de Adelante hacia Atr_s Nivelado de Adelante hacia Atras Si el corte es desparejo, es posible que la cortadora de cesped necesite set nivelada. La presiSn de neum&ticos desigual o incorrecto tambien puede causar un corte desparejo. Vea VERIFICAR PRESION DE NEUMATICOS. , 2, Gire las aspas de adelante hacia atr_ts como se muestra en la Figura 40.
ALMACENAMIENTO ADVERTENCIA Antes de almacenar su unidad en la temporada baja, lea las instrucciones de Mantenimiento y Almacenamiento en la secci6n de Reglas de Seguridad, luego realice los siguientes pasos: Nunca almacene la unidad (con combustible) en una estructura cerrada con poca ventilacion. Los vapores del combustible pueden viajar a una fuente de ignicion (como un horno, calentador de agua, etc.) y ocasionar una explosion. • Desacople el PTO, ponga el freno de mano y quite la Ilave.
ADVERTENCIA Para evitar lesiones graves, realice el mantenimiento del tractor o la podadora solo con el motor apagado y el freno de mano en PARK. Siempre quite la Ilave del encendido, desconecte el cable de la bujia y suj_telo lejos de la bujia antes de empezar con el mantenimiento, para evitar que el motor arranque accidentalmente. Diagn6stico Si Io prefiere, todos estos procedimientos pueden ser ejecutados para usted por un Centro de Partes y Reparaciones de distribudor.
El motoropera peroel tractor Laspalancas dedesembrague dela Muevalaspalancasa la posici6ndeDRIVE. transmisi6n enposici6ndeEMPUJAR. no avanza. La banda de tracci6n se barre. Limpie o reemplace la banda segL_nsea necesario. La banda esta rota. Reemplace banda. Contacte Partes y Reparacionesde Sears. Freno de mano no esta desaccionado. Contacte Partes y Reparaciones de Sears. Poleas o la banda con grasa o aceite. Limpie segL_nse requiera. La banda esta estirada o desgastada. Reemplace banda.
RepairParts PTS - 1
Frame, Body & Seat Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 t 53 -\ \ 31 59 33 60 19 18 , 21 16 65 26 >; 15 64 =14 To be assembled between Ref. Nos. 33 & 57 17 ,\ 51 12 9 1 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm.
Frame, ZTS 6000 - 107.289860 Body & Seat Group REF NO PART NO. DESCRIPTION QTY. 1 1733448ASM 2 CASTER ASSEMBLY 2 1960160SM 4 WASHER, 3/41Dx 3 1611710SM 2 RING, Klipring, 3/4 4 1734135SM 2 CAP, Hub 5 1730186SM 2 BUSHING, Axle Pivot 6 1733426ASM 1 AXLE, Casting (Includes Ref. Nos. 1,2, 3, 4 & 5) 7 8 1733571SM 1960687SM 2 3 BOLT, Shoulder, G5 9 2860744SM 1 NUT, Hex Flange, 3/8-16 ESNA CAPSCREW, Hex Head, 5/8-11 x 3-1/4, G5 10 1960035SM 1 WASHER, 5/8, .
Frame, Body & Seat Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 t 53 -\ \ 31 59 33 60 19 18 , 21 16 65 26 >; 15 64 =14 To be assembled between Ref. Nos. 33 & 57 17 ,\ 51 12 9 1 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm.
Frame, ZTS 6000 - 107.289860 Body & Seat Group REF NO PART NO. DESCRIPTION QTY. 44 1726400SM 1 BUSHING, Fuel 45 1921221SM 1 CAPSCREW, 46 1919381SM 1 WASHER, 5/16, .
Engine Group - 21HP Briggs & Stratton ZTS 6000- 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 29 3O 14 16 27 < 28 Tie to hold both I 18 10 throttle & clutch "_bles to seat support, 47 15 _ 46 13 _ 41 I 35 4 Foam cannot contact_ rotating engine screen I Torque screw 3 to 12-14 Ft. Lbs. or / to underside 51 19 Tighten Ref, No.
Engine REF NO Group - 21HP Briggs PART NO. ZTS 6000 - 107.289860 & Stratton DESCRIPTION QTY.
Transmission Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Transmission REF NO PART ZTS 6000 - 107.289860 Group NO. DESCRIPTION QTY. 1 1960223SM 2 CARRIAGE 2 1919381SM 4 3 1703900SM 2 WASHER, .34 ID x 10D x .13 THK SPACER 4 1960684SM 2 NUT, Hex Keps, 5/16-18 5 1727555SM 1 ROD, Control L.H. 6 1727556SM 1 ROD, Control R.H. 7 8 1727831SM 1930650SM 2 6 BOLT, Shoulder 9 1927120SM 4 NUT, Hex Flange Two-Way Lock, 7/16-14 CAPSCREW, Hex Head, 7/16-14 x 2-1/4, G8 10 1923141SM 4 CAPSCREW, 11 1919326SM 6 WASHER, .
Transmission Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Transmission REF NO PART ZTS 6000 - 107.289860 Group NO. DESCRIPTION QTY. 46 1933988SM 2 NUT, Push Pal, 5/16 47 1728073SM 2 PULLEY, 4-1/2" Transmission 48 1728074SM 2 FAN, 6" Transmission 49 1728075SM 1 50 1728060SM 1 PARKING BRAKE ARM ASSEMBLY, HYDRO SEAL KIT 51 1687329SM 2 HUB REPLACEMENT 52 -- 2 HUB, EZT Transmission (Included in Ref. No. 51) 53 54 -1728076SM 2 1 NUT, EZT Transmission (Included in Ref. No.
Controls Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 12 Ibs. inward force measured 1" above bottom Brake arm to be'--. of foam grips fully nested gear teeth in 31 24 29 Parking Brake Switch 21 )_12 33 32 \ 10 f / 32 44 36 \ \ 41 42 43 33 F Ref: Front Panel F ) * Note: Handlebars out (locked) compress brake spring to 3" length.
Controls REF NO ZTS 6000 - 107.289860 Group PART NO. QTY. DESCRIPTION 1 1726410SM 2 GRIP, Foam Handle Bar 2 1727796ASM 2 TUBE, Handle 3 1960686SM 10 NUT, 5/16-18 Hex Flange Nyloc 4 1720452SM 2 CLAMP, Tube, Saddle 5 1919381SM 6 WASHER, 5/16" Flat (.341 I.D. x 1.00 O.D. x .
Controls Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 12 Ibs. inward force measured 1" above bottom Brake arm to be'--. of foam grips fully nested gear teeth in 31 24 29 Parking Brake Switch 21 )_12 33 32 \ 10 f / 32 44 36 \ \ 41 42 43 33 F Ref: Front Panel F ) * Note: Handlebars out (locked) compress brake spring to 3" length.
Controls REF NO ZTS 6000 - 107.289860 Group PART NO. DESCRIPTION QTY. 44 1727918SM 2 SHOCK ABSORBER 45 1703805SM 2 RING, Klipring Extension (for .500 Dia.
Electrical Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 9 ' / 16 Tie switchto cable 11 connectorbody \ \ / / / \ \ 21 / Seat Switch \ 17 " 18 To Engine Block To StarterBolt on Engine ! ! t i 19 \ m \ 31 34 x\\_/ Clip harnessto seatpan. HeadlighlSwitct (Optional) ............. 23 \ \ 33 lO 28 _ r Tie Harness to throttle cable _ _\ _ Tie cables \-._.
Electrical REF NO Group PART NO. ZTS 6000 - 107.289860 DESCRIPTION QTY. 1 7022886YP 2 SWITCH, Push Button 2 1686734SM 1 SWITCH ASSEMBLY, 3 1960547SM 1 LOCKWASHER, 4 1717549SM 1 NUT, Hex Flange, 5/8-32 IGN SW Die Cast 5 1717550SM 1 COVER, Ignition Switch 6 1717163SM 2 KEYS (Set of Two) 8 9 1722611SM 1722887SM 1 PLUG, Hole SWITCH, PTO Push/Pull Symbols 10 1701011SM 1 4 11 7023354YP 1 TIE, Self Locking, .184 WD 7.
Lift Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 19 18 17 L 14 _- \ 24 16 ]1 21 Add Loctite #271 to item Ref. No. 21 Adjust Ref. No. 12 with thread going through Iocknuts J / 26 _¢.. / f /" /" / 25 30 Adjust Ref. No.
Lift Group REF NO PART ZTS 6000 - 107.289860 NO. DESCRIPTION QTY. 1 1922007SM 4 2 1734042SM 2 NUT, Hex Jam, 7/16-14 TRUNNION 3 1733381SM 1 ROD, Bail 4 1733535ASM 1 ARM, Mower Lift L.H.
Wheel & Tire Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. .7 ! t l/k<.<.<. 1 f i i t f >¢_'J' f J .i i /. 5 7 / / 8 Torque Ref. No. 8 to 45-50 ft. Ibs. or 61.2-68 Nm.
ZTS 6000 - 107.289860 Wheel & Tire Group REF NO PART NO. DESCRIPTION QTY.
Decals Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 12 \ f 6 I REARVIEW ,L....
Decals Group REF NO PART ZTS 6000 - 107.289860 NO. DESCRIPTION QTY. 1 1704277SM 1 DECAL Danger Do No Operate without Deflector 2 1704276SM 1 3 1731924SM 1 DECAL DECAL Danger Do Not Put Hands/Feet in Mower 42" 2006 Silver/Black 4 * 1 DECAL OPEl Certified ANSI B71.
42" Mower Deck - Clutch & Support Group ZTS 6000- 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
42" Mower REF NO Deck - Clutch & Support PART NO. ZTS 6000 - 107.289860 Group DESCRIPTION QTY. 1 2108765SM 4 BOLT, Shoulder (Gauge Wheel) 3/8-16 x 2.781 x 3/4 2 1960170SM 4 3 1714760SM 4 WASHER, .51 ID x 10D x 1/10 THK GAUGE WHEEL 4 1732258ASM 1 BRACKET, Gauge Wheel L.H. Front 5 1960687SM 4 NUT, Hex Flange, 3/8-16 ESNA 6 1734344ASM 2 BRACKET, Gauge Wheel R.H. Front 7 1733578ASM 1734185ASM 1 HITCH, Mower Front 1733576ASM 1 1 BRACKET, Gauge Wheel R.H.
42" Mower Deck - Housing & Arbor Group ZTS 6000 - 107.289860 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 21 1 TORQUE TO 65-75 FT/LBS or 88.4-102 Nm I 16 / 15 i 4 24 18 9 10 7 _8 L 13 TORQUE TO 80-90 FT/LBS 108.8 - 122.
42" Mower REF NO Deck - Housing PART NO. & Arbor Group ZTS 6000 - 107.289860 DESCRIPTION QTY.
331877-0144-B1 ZTS 6000 - 107.289860 11 616 S{t 404 614 684] i /_ 584 1264 552 "e 691 @ 1263 \ 718_ f i 48 SHORT BLOCK ] ] 1058 OPERATOR'S [ 1329 REPLACEMENT ENGINE ] 1330 REPAIR MANUAL MANUAL ] if; ] 307 ] Assemblies include all parts shown in frames. Liquid Sealant and Breather Gasket can be used Interchangeably. Cylinder Engine Ref. No. Part No. Briggs Assembly & Stratton Model 331877-0144-B1 Qty.
331877-0144-B1 J 238 O 883 1022 1022 617 _!) 914 _ 1026 ___ 63t_', Assemblies Liquid Sealant include all parts shown in frames. and Rocker Cover Gasket can be used interchangeably. Cylinder Head Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty.
ZTS 8000107.289860 331 877"01 44-B1 161 24 i_i 1044 2_ 146 741 1270 759 27 Assemblies include all parts shown in frames. Crankshaft, Piston/Ring and Counterweight Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. 16 24 25 26 27 28 29 32 Part No. Qty. 793410 222698s 794124 1 1 1 794125 1 794126 1 794127 1 698469 794143 794571 791118 1 1 1 2 Description Ref. No. Crankshaft Key-Flywheel Piston Assembly (Standard) Piston Assembly (.
331877-0144-B1 zTs8000lo7.28986o 4_J 12 45 J 1O27 200 943 15 22 _i_ 75o_ 51 617 54 51A Assemblies include all parts shown in frames. Engine Sump, Intake Manifold and Camshaft Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty.
zrs8000lo7.28986o 331 877.-01 44-B1 24O 177 ( 525 385 Assemblies include all parts shown in frames. Dipstick/Tube and Fuel Pump Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. 177 691031 1 187 791805 1 240 385 691035 694476 1 1 385A 690297 387 697090 1 387A 808656 1 Description Ref. No.
331877"-0144-B1 654 zrs_ooolo7.28988o 13o_?)it 95 _ _ 987 (_) 1091 51 127 105 1266 '4_/" 104 <-_\ \ ...... / Assemblies include all parts shown in frames. Carburetor Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty.
zrs_ooolo7.28986o 331877.-0144-B1 188 877 1i059 }} 222 1119 265 267 209 334 216 _ !_ 851 _Jf_ 877A _ Assemblies _:_% include all parts shown in frames. Governor, Ignition and Alternator Assemblies Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. 188 691693 3 202 691841 1 209 796260 1 216 222 227 691840 694042 691374 1 1 1 232 691842 1 265 267 691024 794904 1 1 333 334 795315 691061 1 2 356 474 501 697089 696457 794360 1 1 1 Description Ref. No.
331877.-0144-B1 ZTS 6000-107.289860 O4O I 1036 EMiSSiONS LABEL 73 I 415 78_ 3O4 37 3O5 967 i, i,_ 1005 J ............ 445 1051 ::: ..... 1265 1044 1279 _i_ _. L%, i 783 udY Assemblies include all parts shown in frames. Blower Housing and Flywheel Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty.
zrs8000lo7.28986o 331 877.-01 44-B1 / 801/,:_ 1051 729 _'/'_ 697_ 783 _j_ 513 8O3 310 5O3 802 Assemblies include all parts shown in frames. Starter Motor Assembly Engine Briggs & Stratton Model 331877-0144-B1 Ref. No. Part No. Qty. 309 310 693551 690323 1 2 503 510 513 544 697 691532 693699 692024 692034 690372 1 1 1 1 2 729 783 801 691224 693713 691283 1 1 1 Ref. No.
331 877-01 44-B1 zTs8000lo7.28986o 358 ENGINE GASKET SET 1022 12 617 883 2O 1266 0 51 1095 VALVE GASKET SET 51 1022 85O Liquid Sealant is Interchangeable with Rocker Cover Gasket and/or Valve Cover Gasket Assemblies Engine Engine Ref. No. Part No. Gasket and Valve Gasket Set Assemblies Briggs & Stratton Model 331877-0144-B1 Qty.
zrs8000lo7.28986o 331 877.-01 44-B1 121 CARBURETOR OVERHAUL KIT 51 \ \\ 617 I ',! 1266 i 104 634 1266A 105 276 F_bb \c:,/ ................ :-. [, 987 _:_ i 127 _) Assemblies Engine Ref. No. Part No. include all parts shown in frames. Carburetor Overhaul Kit Assembly Briggs & Stratton Model 331877-0144-B1 Qty. 51 104 105 121 692137 694918 696136 796184 1 1 1 1 127 137 276 617 690727 698781 695410 692138 1 1 1 1 Description Ref. No.
Hardware identification& TorqueSpecifications Common Hardware Types Torque Specification Hex Head Capscrew Leckwasher Carriage _ raardd eware Belt G 0 SAE Grade2 €((((((((((((((((((( 0 _Hex Chart FOR STANDARD MACHINE HARDWARE (Tolerance + 20%) Washer Nut Size Of Hardware in/Ibs ft/I bs Nm. Q SAEGrade 5 in/Ibs ft/Ibs SAEGrade8 Nm. in/Ibs ft/I bs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.
PTS-40
PTS- 41
PTS- 42
Repair Protection Agreements Acuerdo Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
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