Operator's anual T ° ZTS Zero-Turn Rear Engine Riders with Electric Start Model No. 107.289920 (26HP Briggs & Stratton CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions, Engine with 52" Mower) For answers to your questions product, call: about this 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon - Sat Nota: Una traducci6n en espaSol de este Manual del Operador puede encontrarse en la pagina 39. Sears, Roebuck and Co.
Warranty Statement ..................................................... Safety Rules & Information ......................................... Identification Numbers ................................................ Assembly .................................................................... Pre-Operation ............................................................. Operation .................................................................... Maintenance .....................................................
Readthesesafetyrulesandfollowthemclosely.Failureto obeytheserulescouldresultin lossofcontrol of unit,severepersonalinjuryor deathtoyou,orbystanders, or damageto propertyor equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warnings which must be followed. GENERAL OPERATION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2.
SLOPE OPERATION ,WARNING Slopes are a major factor related to loss-of-controland tipover accidents, which can result in severe injury or death• Operation on all slopes requires extra caution• If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally. Select slow ground speed before driving onto slope.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RiDE UP AND DOWN NOT ACROSS HiLL HILL, o_ 10 DEGREES MAX. WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Braking may be affected by attachments. Reduce speed on slopes. 1.
SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6.
SAFETY & OPERATION DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
_(\_\_' CRAFTSMAN _ When contacting the service center for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identification numbers, and engine serial numbers in the space provided for easy access. The identification tag is located on the underside of the seat. Tilt the seat forward to access the ID tag.
INSTALLING THE SEAT 3. Secure the seat to the seat base with two 5/16-18 x 3/4 serrated head bolts for the rear seat slots, and two 5/16-18 x 3/4 shoulder bolts for the front slots. 1. Raise the seat base (see Figure 1). 2. Align the holes in the seat bottom with the holes in the seat base. 4. Tighten to 14-19 ft-lbs (19-25 Nm). / J 19-25 Nm 14-19 ft-lbs 5/16-18 x 3/4 5/16-18 x 3/4 Figure 1.
INSTALLING SWITCH THE SEAT SAFETY 1. Squeeze the side clips of the safety switch (A, Figure 2), and insert the switch into the slot (B) in the seat bottom. Be sure to slide the switch fully forward. 2. Connect the harness terminal housing (C) to the seat switch. , Loop the wire tie (D) around both the switch body and the terminal housing. t t t Figure 2.
SETTING UP THE GROUND CONTROL LEVERS SPEED 3. Install the hardware as shown in Figure 3. Tighten to 15-17 ft-lbs (20-23 Nm). NOTE: Ground speed control levers must be adjusted prior to use. Refer to the "Ground Speed Control Adjustment" section. 1. Loosen (do not remove) the hardware securing the ground speed control levers to the lever bases (see Figure 3). 2. Raise the levers, aligning the upper hole in each lever with the upper slotted hole in the lever base.
INSTALLING THE SIDE DISCHARGE DEFLECTOR 3. NOTE: The deflector hinge (A, Figure 4) and bracket (B) come installed on the mower deck from the factory. Insert the hinge rod (D) through one end of the deflector assembly and hinge, through the torsion spring, and out through the other end of the deflector assembly and hinge. NOTE: Make sure that the shorter end of the torsion spring (E) hooks into the notch of the deflector bracket (F). AWARNING 4.
Remove the Packaging Materials Fill=Up with FRESH Remove the cardboard from the crate. Remove any steel branding securing the unit to the crate. Locate the manual _ packet. Ea Gasoline Lift the seat deck to access the fuel cap and tank. the tank with fresh fuel. After emove the fuel tank cap and fill fueling, securely install the cap and wipe up any fuel that may have spilled. See the Operator's Manual for fuel recommendations.
Left I _" @ ControlLever Right GroundSpeed & ParkingBrake r Lever L Ground SpeedLevers- Ground SpeedLeversDRIVE P0sitons START/PARK P0sitons ParkinBrake Lever- P EHGAGE Pesiton CONTROL Fu FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined __ Transmission ReleaseLevers use of several controls applied in specific sequences.
Mower Cutting Height Switch _ To increase the mower cutting height (raise the mower deck), press the top of the yellow cutting height switch. To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is approximately 3-3/4" to 1-1/2" (9,5 to 3,8 cm). The cutting height gauge indicates the position of the mower deck. The cutting height gauge is located on the front of the rider, just behind the driver's left leg.
CHECKS BEFORE STARTING • Check that the crankcase oil is filled to full mark on dipstick. • Fill the fuel tank with fresh fuel. FUEL RECOMMENDATIONS For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher. Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel. Methyl Teriary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel.
EMERGENCY STOPPING PUSHING THE RIDER BY HAND In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE.
DRIVING PRACTICE - Smooth Travel The lever controls of the zero turn rider are highly responsive. BA SiC DRIVING WARNING: Never operate on slopes greater than 17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differently from other fourwheeled vehicles. The drive wheels are also your steering wheels. If you cannot drive the unit on a hill, you will not be able to steer the unit on it. Operating zero turn units on slopes requires extra caution.
Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually return back toward neutral (see Figure 12). Practice several times before mowing. To "zero turn" means to turn in place. To turn in place, gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously (see Figure 13). Repeat several times.
MOWER DECK REMOVAL & INSTALLATION 6. Turn the ignition switch OFF and remove the key. Remove the 4x4 wood blocks. 7. Insert ratchet into 3/8" (9.5 mm) square hole in idler pulley arm (A, Figure 15) and pull to release belt tension. Install the mower belt (B) as shown in Figure 15.
MAINTENANCE SCHEDULE The following schedules should be followed for normal care of your rider and mower.
Rider Maintenance WARNING Items Move the ground speed levers to START/PARK positions, engage the parking brake, turn the mower blades OFF, turn the ignition switch OFF, and wait for all moving parts to stop before accessing the engine compartment or performing any maintenance procedures. ACCESSING THE ENGINE COMPARTMENT Figure 17. Accessing the Engine Compartment Lift up on the back edge of the seat deck to access the engine compartment (see Figure 17).
LUBRICATION Service Interval: 25 hours. Lubricate the unit at the locations shown in Figures 20 through 23 as well as the following lubrication points. G rease: • front wheel bushings • mower arbors • front wheel grease fittings Use grease fittings when present. Not all greases are compatible. Use automotive-type um grease.
CLEAN DECK & CHECK/REPLACE MOWER BLADES Service Interval: 25 hours or as required. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. LOOSEN WARNING Figure 24. Blade Removal For your personal safety, blade mounting capscrews must each be installed with a spring washer, then securely tightened. Torque blade mounting capscrew to 45-55 ft-lbs (61-75 Nm). 1.
CLEANING CABLES THE BATTERY AND CHECK RIDER SAFETY SYSTEM WARNING Service Interval: Every 100 hours, every spring/fall, and after storage of 30 days or longer. Corrosion hazard. Batteries contain acid. Always keep the battery upright and do not spill the electrolyte. Avoid contact with skin and eyes. This unit is equipped with safety interlock switches. These safety systems are present for your safety. Do not attempt to bypass safety switches, and never tamper with safety devices.
CHECK / ADJUST PTO CLUTCH WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Service Interval: 200 Hours. The Power Take Off (PTO) clutch drives the mower blades. The PTO clutch is engaged and disengaged by the mower blade switch. Check the PTO clutch adjustment every 200 hours of operation. Also perform the following procedure if the clutch is slipping, will not engage, or if a new clutch has been installed. Figure 28.
Engine Maintenance Items Use oil classifiedAPI Service Class SF, SG, SH, SJ or betterwith SAEViscosity: CHECK ENGINE OIL LEVEL I , Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake lever to ENGAGE. 2. Clean the area around the dip stick (C, Figure 31). 3. Remove the dip stick (C) and clean it with a paper towel. 4. Insert the dip stick back into the engine. Thread the cap back into the tube (D).
REPLACE AIR FILTER Service Interval: Every 25 hours or as required. 1. Loosen the air filter cover screws (A, Figure 32) and remove the air filter cover. Figure 33. Air Filter Removal A. Filter Cartridge Figure 32. Air Filter Cover A. Air Filter Cover Screws 2. Locate the air filter cartridge (A, Figure 33). Pull up on the front edge of the cartridge until it snaps out of place. 3. Inspect the cartridge for dirt or damage. If the thin foam sleeve surrounding the filter is damaged, replace the filer.
REPLACE SPARK PLUG Service Interval: Replacement Every 100 hours. Spark Plug: 491055S (.°736° mm) Spark Plug Gap: .030" (.76mm) 1. Stop the engine and allow it to cool. 2. Clean the area around the spark plug. 3. Remove the spark plug. 4. Check the spark plug gap. It should be .030" (.76 mm) (see Figure 35). 5. Reinstall the plug into the cylinder head. Tighten the plug to 180 in-lbs (20 Nm). CLEAN COMBUSTION Figure 35.
GROUND SPEED CONTROL ADJUSTMENT LEVER \ The control levers have three adjustments: To Adjust Control Lever Height: Pull the levers in across the operator's lap to their DRIVE positions. Loosen the mount bolts (D, Figure 36) and raise or lower the levers to the desired position. Tighten the mounting bolts.(D). To Adjust Control Lever End Gap: The control lever end gap should be adjusted so that the levers do not contact each other when placed in DRIVE positions.
BRAKE ADJUSTMENT 1. Stop the unit, START/PARK the ENGAGE for all moving set the ground speed levers to positions, set the parking brake lever to position, turn the ignition OFF, and wait parts to stop. Remove the key. 3=1/2" (8,89 cm) 2. Set both transmission release levers to the PUSH position. (Refer to "Pushing the Rider by Hand".) 3. Push the rider forward to make sure both transmission brakes are fully engaged and both rear wheels are locked in the stationary position (no rotation). 4.
MOWER DECK LEVELING ADJUSTMENTS WARNING Before adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, remove the key, and allow all moving parts to stop. Disconnect the spark plug wire and fasten it away from the spark plug. Side to Side Leveling Figure 39. Orient Blades Side-to-Side If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE. 1.
© / Figure 42. Orient Blades Front-to-Back Figure 43. Front-to-Back A. Front Hitch Rod B. Rear Jam Nut C. Front Jam Nut Front To Back Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE. , , Turn the blades front-to-back as shown in Figure 42. Measure the distance from the ground to front tip of center blade, and from ground to rear tips of left hand and right hand blades (Figure 42).
MOWER DECK WASHOUT PORT NOTE: The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck to remove grass and debris from the underside. This ensures proper and safe operation of the mower. \ 1. Place the lawn tractor on a smooth level surface. WARNING Before running the mower, make sure the hose is properly connected and does not come into contact with the blades.
WARNING STORAGE Before Storage Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.
Whilenormalcareandregularmaintenance willextend the lifeofyourequipment, prolonged or constantuse mayeventually requirethatservicebeperformed to allow itto continueoperatingproperly.Thetroubleshooting guidebelowliststhemostcommonproblems, theircausesandremedies. If youprefer,alloftheseprocedures canbeperformed foryoubya SearsParts& RepairCenter.Seetheback coverforimportantSearsParts& RepairCenterinformation.
Engineruns,but Transmission releaseleversin PUSH MoveleverstoDRIVEpositions. rider will not positions. drive. Drive belt slips, Clean or replace belt as necessary, Belt is broken, Replace drive belt, Contact Sears Parts & Repair, Parking brake is not fully released, Contact Sears Parts & Repair, Pulleys or belt greasy or oily, Clean as required, Belt stretched or worn. Replace belt. Contact Sears Parts & Repair. Parking brake will not hold.
anual Del Due o ® ZTS Gire a cero los montables posteriores del motor con el arranque el6ctrico No. de modelo 107.289920 (26HP Briggs & Stratton PRECAUCION: Este producto tiene un mot or con expulsi6n baja el cual funciona diferentemente a otros motores. Antes que arranque el motor, lea y comprenda el Manual del DueSo.
Declaracibn de Garantia ........................................... Reglas e Inforrnacibn de Seguridad ........................ Ndrneros de Identificacibn ........................................ Montaje ....................................................................... Pre-Operacibn ............................................................ Operacibn ................................................................... Mantenirniento ...........................................................
Leaestasreglasdeseguridady sigalasconcuidado.Noobedecerestasreglaspuedeocasionar la perdida delcontrolsobrela unidad,lesionesseveras a lapersonao la muertede usted,o espectadores, o daSosa la o alequipo.Esta cubierta de la podadora es capaz de amputar manos y pies y de arrojar objetos. OPERACION El tri&ngulo_, en el texto denota precauciones o advertencias importantes que deben obedecerse.
OPERACION EN CUESTAS ADVERTENCIA Las cuestas son un factor importante relacionado con los accidentes por p@dida de control y volcaduras, y pueden propiciar lesiones severas o la muerte. Cualquier operaci6n en cuestas exige precauciones extremas. Si usted no puede dar marcha atras en una cuesta o se siente inquieto en ella, no opere en ella. Nunca opere en cuestas mayores a 17.
GUJA SUGERIDA PARA EL AVISTAMIENTO DE PENDIENTES PARA UNA OPERACION SEGURA DEL MONTABLE CON ACCESORIO DOBLAR A LO LARGo DE LA IENTE "D 10 CONDUZCA SOLO HACIA ARRIBAY HACIA ABAJO POR LA PENDIENTE NUNCA DE UN LADO A OTRO 4_ 10 GRADOS MAXIMO ADVERTENCIA: Para evitar lesiones graves, opere la unidad hacia arriba y hacia abjo por la pendiente, nunca de un lado a otro. No opere en pendientes con una inclinaci6n mayor a 10 grados. Gire gradualmente para evitar volcarse o perder el control.
SERVICIO diar. No extienda las abrazaderas de la tuberia del combustible mas alia de Io necesario. AsegOrese de que las abrazaderas agarren firmemente la manguera sobre el filtro despu6s de la instalaci6n. 12. No use gasolina que contenga METANOL, gasohol con mas del 10% de ETANOL, aditivos para gasolina ni gas blanco porque podria ocasionar daSos al motor o a la instalaci6n del combustible. 13. Si debe drenar el tanque de gasolina, debe hacerlo al aire libre. 14.
CALCOMANIAS OPERAClON DE SEGURIDAD Y PELIGRO, ADVERTENCIA, PRECAUCION y de instrucciones en su tractor y podadora. No seguir las instrucciones puede resultar en lesiones personales al cuerpo, iLa informaci6n es para su seguridad y es importante! Las calcomanias de seguridad abajo est_tn sabre su tractor y podadora. Esta unidad fue disefiada y fabricada para ofrecerle la seguridad y confiabilidad que usted esperarfa de un Ifder en la industria de la fabricaci6n de equipos motorizados para el exterior.
_ j CRAFTSMAN Iliiid i ,i] iiiiiiiii]i l] iill Chapa de Identificaci6n Cuando se ponga en contacto con el centro de servicio para obtener partes de repuesto, servicio o infor= macion usted DEBER_, proporcionar estos n_meros. Anote el nombre/nOmero del modelo, nt_meros de identificaci6n del fabricante y los nOmeros de serie del motor en el espacio provisto para su f_cil acceso. Nombre/Nemero de DescripciOn del Modelo La chapa de identificaci6n se encuentra en la cara inferior de la cubierta del asiento.
INSTALACION DEL ASIENTO 3. Sujete el asiento a la base del asiento con dos tuercas de cabeza dentada de 5/16-18 x 3_ para los orificios traseros del asiento, y dos tuercas con traba punta de caSonera para las ranuras delanteras. 1. Levante la base del asiento (vea la Figura 1). 2. Alinee los orificios en la parte de abajo del asiento con los orificios en la base del asiento. 4. Apriete a 19-25 Nm (14-19 Ibs-pies). 19-25 Nrn 14-19 ft-lbs 5/16-18 x 3/4 5/16-18 x 3/4 Figura 1.
INSTALACION DEL INTERRUPTER SEGURIDAD DEL ASIENTO DE 1. Apriete los ganchos laterales del interruptor de seguridad (A, Figura 2), e inserte el interruptor en la ranura (B) en la parte baja del asiento. Asegt3rese de deslizar el interruptor completamente hacia adelante. 2. Connecte la caja del terminal de cableado (C) al interruptor del asiento. 3. Enrosque la atadura de cable (D) en torno de ambos, el cuerpo del interruptor y la caja del terminal. @ \\ \\ // // @ t Figura 2.
MONTAJE DE LAS PALANCAS DE CONTROL DE VELOCIDAD DE DESPLAZAMIENTO 3. Instale los herrajes como indica la Figura 3. Apriete a 20-23 Nm (15-17 Ibs-pies). NOTA: Se debe ajustar las palancas de control de velocidad de desplazamiento antes de su uso. Consulte la seccidn "Ajuste de control de velocidad de desplazamiento" seccidn. 1. Aflojo (no retire) los herrajes que sujetan alas palancas de control de velocidad de desplazamiento a sus bases (vea la Figura 3). 2.
INSTALACION DEL DEFLECTOR DESCARGA LATERAL DE 3. La bisagra (,4, Figura 4) y el soporte (B) del deflector vienen instalados de fabrica en la plataforma del cortac#sped. Inserte la barra de la bisagra (D) por un extremo del conjunto y del bisagra del deflector, a traves del muelle de torsi6n, y s&quela pot el otto extremo del conjunto y del bisagra del deflector. NOTA: Aseg#rese de que el extremo m4s corto del muelle de torsiSn (E) se enganche en la muesca del soporte del deflector (F). ADVERTENCIA 4.
Retirar los Materiales i i Llenar con Gasolina de Empaque Quite el cart6n del caj6n de embalaje. Quite el encintado de acero que sujeta la unidad al caj6n de embalaje. Ubique el paquete del manual. ,! Ubique el manual del operador en el paquete del manual. Lea siempre el manual del operador y siga las instrucciones ahi incluidas. En este importante documento hay informaci6n sobre el debido cuidado, consejos de rendimiento y seguridad.
PaiancadeControl deVelocidad de Avance Izluierda Paianca de Veiocidad de AvariceDerecha & T FrenodeMane L Palancas deVelocidad Posici6ndeDRIVE PalancasdeVelocidad Posici6ndePARK E Palancadelfrenode estacionamiento Posici6n ENGRANAR FUNCIONES Palancadelfrenode estacJonamiento - Posici6nDESENGRANAR DE CONTROL La informaci6n abajo describe brevemente la funci6n de los controles individuales.
Ajuste Interruptor de Altura de Corte de la de la Sesgadora Sesgadora El interruptor de cuchillas de la sesgadora amarillo activa y desactiva las cuchillas de la sesgadora. Para activar las cuchillas de la sesgadora, jale el interruptor hacia arriba. Para desactivar las cuchillas de la sesgadora, empuje el interruptor hacia abajo. Coloque siempre el control de velocidad del motor en FAST (rApido) antes de activar las cuchillas de la sesgadora, y mientras poda el cesped.
VERIFICACIONES ANTES DE ARRANCAR • Verifique que el aceite del c_trter este en la marca de Ileno de la varilla de nivel de aceite. • Llene el tanque de gasolina RECOMENDACIONES con combustible fresco. DE COMBUSTIBLE Para operaci6n diaria: Use s61o gasolina sin plomo donde la calcomanfa de la bomba indique un octanaje de 87 o mayor. El gasohol (hasta 10% de alcohol etilico, 90% de gasolina sin plomo por volumen) ester aprobado como combustible.
PARO DE EMERGENCIA 7. Empiece a podar el c6sped. Consulte PRP,CTICA DE MANEJO. En caso de emergencia, el motor puede detenerse simplemente girando el interruptor de encendido a STOP (paro). Use este m6todo s61o en situaciones de emergencia. Para apagar el motor normalmente, siga el procedimiento indicado en DETENER EL MONTABLE Y EL MOTOR. DETENER MOTOR EL MONTABLE 8. Cuando termine, desactive las cuchillas de la sesgadora (empuje el interruptor hacia abajo). 9.
PRACTICA MANEJO DE MANEJO - Traslado lemas BASICO Los controles de palanca del tractor de giro cero son altamente sensibles. ADVERTENCIA: Nunca opere en cuestas mayoras a 17.6% (lO°).Vea OPERACION EN CUESTAS en la secci6n de seguridad. Los tractores de giro cero operan de modo diferente a otros vehiculos de cuatro ruedas. Las ruedas de tracci6n tambi_n son sus ruedas de direcci6n. Si usted no puede conducir la unidad en una colina, usted no podra dirigir la unidad en ella.
Practica de dar Vuelta en una Esquina Practica Mientras viaja hacia adelante permita que una palanca regrese gradualmente en direcci6n del neutral (vea la Figura 12). Practique varias veces antes de podar el cesped. de Vuelta en el Lugar Hacer un "giro cero" significa girar en el mismo lugar. Para dar la vuelta en el mismo lugar, gradualmente mueva la palanca de control de velocidad hacia adelante de neutral y una palanca hacia atras del neutral simultaneamente (vea la Figura 13). Repita varias veces.
REMOCION E INSTALACION DE LA CUBIERTA DE LA SESGADORA 5. Utilice el ajuste de altura de corte para alzar el cortacesped hasta que deje de descansar en los bloques de madera de 4x4. 6. Gire el interrupter de encendido a la posicion APAGADO y retire la Ilave. Retire los bloques de madera de 4x4. 7. Inserte el trinquete en el orificio cuadrado de 9,5 mm (3/8 pulg.) del brazo de polea tensora (A, Figura 15) y tire para liberar la tension de la correa.
PROGRAMA DE MANTENIMIENTO El siguiente programa debe seguirse para el cuidado normal de su tractor y podadora.
Elementos de Mantenimiento del Tractor A ADVERTENCIA Mueva las palancas de velocidad de desplazamiento a las posiciones ARRANCAR/ESTACIONAR, engrane el freno de estacionamiento, APAGUE las cuchillas del cortacdsped, APAGUE el interruptor de ignici6n, y espere que todas las piezas m6viles se detengan antes de acceder al compartimiento del motor o realizar cualquier procedimiento de mantenimiento. Figura 17.
LUBRICACION Intervalo de Servicio: 25 horas. Lubrique la unidad en los lugares mostrados en las Figuras 20 a 23 asi como en los siguientes puntos de lubricaci6n. Grasa: • engrasadores de la rueda delantera • bujes de la rueda delantera • arboles de sujeci6n de la podadora Use engrasadores cuando est6n presentes. No todas las grasas son compatibles. Use grasa de litio de tipo automotriz.
LIMPIAR CUBIERTA Y VERIFICAR/ REEMPLAZAR ASPAS DE PODADORA Intervalo de Servicio: 25 horas o segQn se requiera. 1. Quite la cubierta de la podadora (vea "Remoci6n de la cubierta de la podadora" en la secci6n de OPERACION). ADVERTENCIA Para su seguridad personal, no maneje las aspas afiladas de la podadora con las manos descubiertas. El manejo imprudente o indebido de las aspas puede resultar en lesiones graves. Afloje Figura 24.
LIMPIAR , BATERJA Y CABLES REVISAR SISTEMA SEGURIDAD DEL ADVERTENCIA DE MONTABLE Peligro de corrosi6n. Intervalo de servicio: Cada 100 horas, cada primavera y despu_s de estar guardado por m_.s de 30 dfas. Las baterias contienen dcido. Conserve la bateria siempre de pie y no derrame el electrolito. Evite el contacto con la piel y y otoSo Esta unidad est,. equipada con interruptores de intercierre de seguridad. Estos sistemas de seguridad est_tn presentes para su seguridad.
VERIFICAR/AJUSTAR DEL PTO EMBRAGUE ADVERTENCIA Para evitar lesiones graves, s61o haga los ajustes con el motor detenido, la Ilave quitada y el tractor en terreno nivelado. Intervalo de Servicio: 200 horas. El embrague del PTO se embraga y desembraga con el interruptor PTO. El embrague suministra la energ[a y frena las aspas de la podadora. Verifique el ajuste del embrague del PTO cada 200 horas de operaci6n.
ELEMENTOS DE MANTENIMIENTO DEL MOTOR Use aceite de Servicio clasificado para API de Clase SG, SH, SJ o mejor con viscosidad SAE. I VERIFIQUE MOTOR EL NIVEL DE ACEITE DEL §! Intervalo de servicio: Antes de cada uso, y cada 8 horas. 1. 2. 3. 4. 5. EL NIVEL DE ACEITE p," 4===== Apague el motor, y coloque el freno de parada en la posici6n de PARK (parado). Limpie el Area alrededor de la varilla para medici6n del nivel (C, Figura 31 ).
REEMPLAZAR EL FILTRO DE AIRE Intervalo de servicio: Cada 25 horas o segQn se requiera. 1. Afloje los tornillos de la tapa del filtro de aire (A, Figura 32) y quite la tapa. Figura 33. Remoci6n del Filtro de Aire A. Cartucho del filtro Figura 32. Cubierta del Filtro de Aire A. Tornillos de la Cubierta del Filtro de Aire 2. Encuentre el cartucho del filtro de aire (A, Figura 33). Jale el borde delantero del cartucho hasta que desencaje de su lugar. 3.
REEMPLACE LA BUJIA DE ENCENDIDO Intervalo de servicio: 100 horas BujJa de encendido de reposici6n: 491055S Separaci6n de la bujJa de encendido: .030" (.76 mm) (°736° rnrn ) 1. Pare el motor y espere a que se enfr_e. 2. Limpie el Area alrededor de la bujia de encendido. 3. Remueva la bujia de encendido. 4. Verifique la separaci6n de la bujia de encendido. Deber& set de (.76 mm) .030" (refi@ase a la Figura 35). 5. Reinstale la bujia dentro de la cabeza del cilindro. Torque la bujia a 180 in-lbs (20 Nm).
AJUSTE DE PALANCA DE VELOCIDAD DE CONTROL \ Las palancas de control tienen tres ajustes: Para Ajustar la Altura de las Palancas de Control: Jale las palancas hacia adentro, encima del regazo del operador a la posici6n de DRIVE. Afloje los pernos de montaje (D, Figura 36) y suba o baje las palancas a la posici6n deseada. Apriete los pernos de montaje (D).
AJUSTE DE LOS FRENOS 1. Detenga la unidad, coloque las palancas de velocidad de desplazamiento en las posiciones START/PARK (ARRANCAR/ESTACIONAR), coloque la palanca del freno de estacionamiento en la posici6n ENGAGE (ENGRANAR), apague la ignici6n (OFF), y espere que todas las piezas m6viles se detengan. Quite la Ilave. 3=1/2" (8,89 cm) 2. Coloque ambas palancas de liberaci6n de la transmisi6n en la posici6n PUSH (EMPUJAR). (Consulte "C6mo empujar la unidad manualmente"). 3.
AJUSTE DE NIVEL DE LA CUBIERTA DE LA PODADORA A ADVERTENCIA Antes de realizar ajustes a la sesgadora, desactive las cuchillas de la misma, gire el interruptor de encendido para apagar el motor, quite la Ilave y espere a que se detengan todas las piezas m6viles. Desconecte el cable de bujias y sujdtelo lejos de la misma. Si el corte es desigual, es posible que necesite nivelar la podadora. La causa del corte desigual puede set que la presi6n de las Ilantas sea desigual o inadecuada.
© Figura 42. Orientar las Aspas de Adelante hacia Atr_s NIVELADO Figure 43. Nivelado de adelante hacia atr_s A. Varilla B. Contratuerca trasera C. Contratuerca delantera FRONTOPOSTERIOR Si el corte es desigual, puede ser necesario el nivelado del cortacesped. La presi6n de neum_tticos desigual o inadecuada tambien puede ser caso de un corte desigual. Vease COMPROBAR LA PRESION DE LOS NEUMATICOS. 1. Gire las cuchillas frontoposteriormente segt_n se muestra en la Figura 42.
PUERTO DE DESLAVE DE LA PLATAFORMA DEL CORTACI SPED \ NOTA: El puerto de deslave le perm#e conectar una manguera de jardfn tfpica al lado de corte (izquierdo) de la plataforma del cortac#sped para retirar el pasto y desechos de su parte inferior. Esto asegura el funcionamiento seguro y correcto del cortac#sped. 1. Coloque el tractor cortacesped sobre una superficie lisa y nivelada. ADVERTENCIA Antes de operar el cortacdsped, asegdrese que la manguera estd conectada correctamente y no toque las cuchillas.
ALMACENAMIENTO ADVERTENCIA Antes de almacenar su unidad en la temporada baja, lea las instrucciones de Mantenimiento y Almacenamiento en la secci6n de Reglas de Seguridad, luego realice los siguientes pasos: Nunca almacene la unidad (con combustible) en una estructura cerrada con poca ventilacion. Los vapores del combustible pueden viajar a una fuente de ignicion (como un horno, calentador de agua, etc.) y ocasionar una explosion. • Desacople el PTO, ponga el freno de mano y quite la Ilave.
,ADVERTENCIA Para evitar lesiones graves, realice el mantenimiento del tractor o la podadora solo con el motor apagado y el freno de mano en PARK. Siempre quite la Ilave del encendido, desconecte el cable de la bujia y suj_telo lejos de la bujia antes de empezar con el mantenimiento, para evitar que el motor arranque accidentalmente. Diagn6stico Si Io prefiere, todos estos procedimientos pueden ser ejecutados para usted por un Centro de Partes y Reparaciones de distribudor.
El motoropera peroel tractor Laspalancas dedesembrague dela Muevalaspalancasa la posici6ndeDRIVE. transmisi6n enposici6ndeEMPUJAR. no avanza. La banda de tracci6n se barre. Limpie o reemplace la banda segL_nsea necesario. La banda esta rota. Reemplace banda. Contacte Partes y Reparacionesde Sears. Freno de mano no esta desaccionado. Contacte Partes y Reparaciones de Sears. Poleas o la banda con grasa o aceite. Limpie segL_nse requiera. La banda esta estirada o desgastada. Reemplace banda.
RepairParts PTS - 1
Frame, Body & Seat Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 t 53 -\ \ 31 59 33 60 19 18 , 21 16 65 26 >; 15 64 =14 To be assembled between Ref. Nos. 33 & 57 17 ,\ 51 12 9 1 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm.
Frame, REF NO ZTS 6000-107.289920 Body & Seat Group PART NO. QTY. DESCRIPTION 1 1733448ASM 2 CASTER ASSEMBLY 2 1960160SM 4 WASHER, 3/41Dx 3 1611710SM 2 RING, Klipring, 3/4 4 1734135SM 2 CAP, Hub 5 1730186SM 2 BUSHING, Axle Pivot 6 1733426ASM 1 AXLE, Casting (Includes Ref. Nos. 1,2, 3, 4 & 5) 7 1733571 SM 1960687SM 2 BOLT, Shoulder, G5 2860744SM 3 1 NUT, Hex Flange, 3/8-16 ESNA CAPSCREW, Hex Head, 5/8-11 x 3-1/4, G5 10 1960035SM 1 WASHER, 5/8, .
Frame, Body & Seat Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 15 t 53 -\ \ 31 59 33 60 19 18 , 21 16 65 26 >; 15 64 =14 To be assembled between Ref. Nos. 33 & 57 17 ,\ 51 12 9 1 8 1 38 11 Torque Ref. No, 11 to 150 Ft. Lbs, or 204 Nm.
Frame, REF NO ZTS 6000-107.289920 Body & Seat Group PART NO. QTY, DESCRIPTION 44 1726400SM 1 BUSHING, Fuel 45 1921221SM 1 CAPSCREW, 5/16, 18 x 1-1/2 46 1919381SM 1 WASHER, 5/16, .34 ID x 10D x .
Engine Group - 26HP Briggs & Stratton ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 19 33 l Apply edge of foam parallel to engine air cleaner cover edge with end against Ref, No. 14 & to miss rotating screen _f32 \ 12 34 17 15 _hose .d_ ¢" \ to be routed vertically to left side between rear shroud & fuel tank 12 23 12 36 -_ Fueltank assembly found in Frame.Body & SeatGroup.
Engine REF NO Group PART - 26HP NO. Briggs QTY. ZTS 6000-107.289920 & Stratton DESCRIPTION 1 7027266SM 1 CAPSCREW, 2 1918199SM 1 LOCKWASHER, 3 1708264SM 1 WASHER, Hex, 7/16 4 2832747SM 1 TIE, Self-Locking, 5 1686880SM 1 CLUTCH KIT, Electric Ogura 6 2828635SM 3 SCREW, Hex Washer Head Taptite, 3/8-16 x 1-1/4 7 1924940SM 7101717SM 1 1 2154096SM Hex Head, 7/16-20 x 2-3/4, G5 Spring 3.
Transmission Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Transmission REF NO ZTS 6000-107.289920 Group PARTNO. QTY. DESCRIPTION 1 1960223SM 2 CARRIAGE BOLT, 5/16-18 x 1-1/4, G5 2 1919381SM 4 3 1703900SM 2 WASHER, .34 ID x 10D SPACER 4 1960684SM 2 NUT, Hex Keps, 5/16-18 5 1727555SM 1 ROD, Control L.H. 6 1727556SM 1 ROD, Control R.H. 7 8 1727831 SM 1930650SM 2 BOLT, Shoulder 9 1927120SM 6 4 NUT, Hex Flange Two-Way Lock, 7/16-14 CAPSCREW, Hex Head, 7/16-14 x 2-1/4, G8 10 1923141SM 4 CAPSCREW, 11 1919326SM 6 WASHER, .
Transmission Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Transmission REF NO ZTS 6000-107.289920 Group PARTNO. QTY. DESCRIPTION 46 1933988SM 2 NUT, Push Pal, 5/16 47 1728073SM 2 PULLEY, 4-1/2" Transmission 48 1728074SM 2 FAN, 6" Transmission 49 1728075SM 1 50 1728060SM 1 PARKING BRAKE ARM ASSEMBLY, Transmission HYDRO SEAL KIT 51 1687329SM 2 HUB REPLACEMENT 52 -- 2 HUB, EZT Transmission (Included in Ref. No. 51) 53 54 -1728076SM 2 1 NUT, EZT Transmission (Included in Ref. No.
Controls Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 12 Ibs. inward force measured 1" above bottom of foam grips Brake arm to be"-_ fully nested gear teeth in 31 29 Parking Brake Switch 21 33 : 14 32 \ 10 f / 32 23 34 3 36 3 39 36 42 \ 43 F Ref: Front Panel F 43 t * Note: Handlebars out (locked) compress brake spring to 3" length.
Controls REF NO ZTS 6000-107.289920 Group PART NO. QTY. DESCRIPTION 1 1726410SM 2 GRIP, Foam Handle Bar 2 1727796ASM 2 TUBE, Handle 3 1960686SM 10 NUT, 5/16-18 Hex Flange Nyloc 4 1720452SM 2 CLAMP, Tube, Saddle 5 1919381SM 6 WASHER, 5/16" Flat (.341 I.D. x 1.00 O.D. x .
Controls Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 12 Ibs. inward force measured 1" above bottom of foam grips Brake arm to be"-_ fully nested gear teeth in 31 29 Parking Brake Switch 21 33 : 14 32 \ 10 f / 32 23 34 3 36 3 39 36 42 \ 43 F Ref: Front Panel F 43 t * Note: Handlebars out (locked) compress brake spring to 3" length.
Controls Group REF NO PARTNO. ZTS 6000-107.289920 QTY. DESCRIPTION 44 1727918SM 2 SHOCK ABSORBER 45 1703805SM 2 RING, Klipring Extension (for .500 Dia.
Electrical Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 9 ' / 16 15 Seat Switch Tie switchto cable 11 connectorbody \ / / 21 / / 14 // \ t t \ \ / 37 / \ 17 " 18 To Engine Block To Starter Bolt on Engine ! ! t i 19 \ m \ 31 34 x\\_/ Clip harnessto seatpan. HeadlighlSwitct (Optional) ............. 23 k \ 33 lO 28 _ r Tie Harness to throttle cable _ _\ _ Tie cables \-._.
Electrical REF NO Group PART NO. ZTS 6000 - 107.289920 QTY. DESCRIPTION 1 7022886YP 2 SWITCH, Push Button 2 1686734SM 1 SWITCH ASSEMBLY, 3 1960547SM 1 LOCKWASHER, 4 1717549SM 1 NUT, Hex Flange, 5/8-32 IGN SW Die Cast 5 1717550SM 1 COVER, Ignition Switch 6 1717163SM 2 KEYS (Set of Two) 8 9 1722611 SM 1722887SM 1 PLUG, Hole 10 1701011SM 1 4 11 7023354YP 1 TIE, Self Locking, .184 WD 7.31 LG SWITCH, Push Button 12 1667805SM 1 BRACE, Battery, .
Lift Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
ZTS 6000-107.289920 Lift Group REF NO PART NO, QTY. DESCRIPTION 4 1733535ASM 1 ARM, Mower Lift L.H.
Wheel & Tire Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. .7 ! t l .k<<.<. 1 f i i t f >¢_'J' f J .i i /. 5 7 / / 8 Torque Ref. No. 8 to 45-50 ft. Ibs. or 61.2-68 Nm.
Wheel ZTS 6000-107.289920 & Tire Group REF NO PART NO. QTY.
Decals Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Decals Group REF NO PART ZTS 6000 - 107.289920 NO. QTY.
52" Mower Deck - Clutch & Support Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 45 j52 29 / 5 .
52" Mower REF NO Deck PART - Clutch NO. & Support Group QTY.
52" Mower Deck - Housing & Arbor Group ZTS 6000 - 107.289920 NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
52" Mower REF NO Deck PART - Housing NO. & Arbor ZTS 6000-107.289920 Group QTY. DESCRIPTION 1 1923027SM 3 CAPSCREW, 2 1656916SM 6 WASHER, Spring, 3/4 3 1735733YP 3 PULLEY, 4 1736445YP 3 SPACER, Pulley 5 1735326YP 3 SHAFT, Spindle, 20mm 6 1735573YP 3 HOUSING, Spindle 7 1735323YP 1735399YP 6 6 SHIELD, Arbor, 2" BEARING,, Ball, 20mm 1735328YP 8 9 Hex 7/16-14 x 1-3/4 5.
ZTS 6000 - 107.289920 48 SHORT BLOCK 445877-0132-B1 I 1058 OPERATOR'S 1329 REPLACMENT MANUAL ENGINE 1330 REPAIR MANUAL lO_ 85O 252 , 25O "_J278 _ 505 '_ 212 718 i _, q._ 12 i 177 524 1017 1027 1013 615 o 15 415 220 \ __'LJ 2O 45 965_ 943 dd......_3 75O MCS000001 Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF. NO. PART NO.
ZTS 6000 - 107.289920 26 445877-0132-B1 27 #)_ 29 L_ _/_ -_ 32_) y 24 [_ J 163 929 54@_ 61 MCS000001 Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF. NO. PART NO. 16 24 25 796237 222698s 793560 26 793561 MCS000001 DESCRIPTION Crankshaft Key-Flywheel Piston Assembly (Standard) ....... Note ..... 793563 Piston Assembly (.020" Oversize) Ring Set (Standard) ....... Note ..... 792073 Ring Set (.020" Oversize) 445877-0132-B1 REF. NO. PART NO. 27 28 29 32 690975 696581 796209 690976 50 51 51A 54 695241 795123 690950 699816 146 163 186 690979 691001 795985 Assemblies include DESCRIPTION REF. NO.
ZTS 6000 - 107.289920 445877-0132-B1 33 883 45 1026 "\-_Z.. "_ 1026A "\-_... ................... 1022 36 1029 1100 798 @./_ [_ .... ................. i.......................................................................................................................................................................................................................................................................................................................................................
ZTS 6000 - 107.289920 REF. NO. PART NO. 5 796647 5A 796648 7 693997 793988 Head-Cylinder (Cylinder #1) Head-Cylinder (Cylinder #2) Gasket-Cylinder Screw 34 793557 793556 (Cylinder Head) Valve-Exhaust Valve-Intake 35 694865 36 694865 40 690964 Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve 42 499586 690977 Keeper-Valve Tappet-Valve 13 33 45 MCS000001 445877-0132-B1 REF. NO. DESCRIPTION 192 337 617 PART NO.
ZTS 6000 - 107.289920 445877-0132-B1 163 1169 418 _ 672 ii_% _ @t_3 i_ ,_ ..................... Z_ 654 108_\ __/ __ 131]95e 130 \ j, 987@ j '_i 105@ 633 53 1126 _!_ 1123 Cc_', 104 975] ....... f .......... % 137 \ ........ "_J 47276 788 /. 601A \ 628 d* 'I'- ® 24O 387 385 MCS000001 Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF. NO. 51 51A 53 PART NO.
ZTS 6000 - 107.289920 1036 EMISSIONS 445877-0132-B1 LABEL !968i 467 J 305A 3O6 304 865 307 307A 447_ 447A 865A 431 573 163 'od_,oJ .................. %__ _oi o J 445 MCS000001 Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF. NO. PART NO. 163 197 691001 697820 304 305 796678 691005 305A 790690 306 796541 MCS000001 DESCRIPTION 445877-0132-B1 REF. NO. PART NO.
ZTS 6000 - 107.289920 445877-0132-B1 _-___ 74_ 216 ,:_, 188"_ 265 267 2O9 ,_9 211 1005 526 501 '.,i [ .............. [ 1119 801 789 1051 _:" 544 1054 "___.. _ 783 310 513 y 803 - ...... 877 4"_ _¢y ./' _'_h-_ 334 _ 802 _,.p _ MCS000001 Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF, NO, PART NO. 23 73 74 691053 494439 698425 75 691056 188 697551 209 796828 211 216 222 265 267 796225 796229 796226 691024 691044 309 310 499521 691263 311 332 497608 691059 333 334 691060 691061 MCS000001 445877-0132-B1 REF. NO.
ZTS 6000 - 107.289920 445877-0132-B1 121 CARBURETOR OVERHAUL KIT 163 51 104 105 672 .... 987 [_ 1124 150 _d b) 358 ENGINE GASKET SET 3 163 , ,,, 524 691 ,,. ?_ F_4_ 177 t(:C_ 1O22 883 868 _" 1095 VALVE GASKET SET 868 _ 883 _ I'I 1O22 85O LIQUID SEALANT MCS000001 IS INTERCHANGEABLE WITH THE BREATHER GASKET AND/OR ROCKER COVER GASKET Assemblies include all parts shown in frames.
ZTS 6000 - 107.289920 REF. NO. PART NO. 391086s 7 9 12 2O 693997 690937 697227 795387 51 51A 104 105 121 795123 690950 694918 698537 792455 137 150 163 690994 690995 691001 MCS000001 445877-0132-B1 REF. NO. DESCRIPTION Seat-Oil (Magneto Side) Gasket-Cylinder Head Gasket-Breather Gasket-Crankcase Seat-Oil (PTO Side) Gasket-Intake Gasket-Intake Pin-Float Hinge Valve-Float Needle KitCarburetor Overhaul Gasket-Float Bowl Gasket-Nozzle Gasket-Air Cleaner PART NO.
Hardware identification& TorqueSpecifications Common Hardware Types Torque Specification Hex Head Capscrew Leckwasher Carriage _ raardd eware Belt G 0 SAE Grade2 €((((((((((((((((((( 0 _Hex Chart FOR STANDARD MACHINE HARDWARE (Tolerance _+20%) Washer Nut Size Of Hardware in/Ibs ft/I bs Nm. Q SAEGrade 5 in/Ibs ft/Ibs SAEGrade8 Nm. in/Ibs ft/I bs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.
Repair Protection Agreements Acuerdo Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
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