i i ii ii i, ii ii ii i i SAVE THIS MANUAL FOR FUTURE REFERENCE MODEL NO. 113.226423 BELT AND DISC SANDER Serial Number Model and serial number may be found on the back side of the base, F'rs C You should record both mode! and serial number in a safe place for future use. BELT AND DISC SANDER CAUTION: ® assembly • operating e repair parts Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully Sold PART NO SP500t by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.
i= FULL ONE YEAR WARRANTY ....... i , , , i ON CRAFTSMAN BELT AND DISC SANDER If within one year from the date of purchase, this Craftsman Belt and Disc Sander fails due to a defect in material or workmanship,: sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY RETURNING TH E BELT AND DISC SANDER TO THE NEAREST SEARS RETAIL/CATALOG STORE OR SERVICE CENTER/DEPARTMENT IN THE UNITED STATES: THIS WARRANTY APPLIES ONLY WHIL E THIS PRODUCT IS IN USE IN THE UNITED STATES.
21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. additional safety instructions for beff and disc sander Safety is a combination of operator common sense and alertness at all times when the sander is being used. e. Never turn your Sander "ON" before clearing the belt table and worktable of all objects. f.
additional safety instructions for belt and disc sander 12; Think Safety Safety is a combination of operator common sense and alterness at all times when the sander is in operation. The operation of any power tool can "es@t in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles (not glasses) complying with ANSI Z87,1 (shown on Pack _ age) before beginning power tool operation.
motor specifications and electrica This machine is designed to use, and is equipped with, a 3450 RPM motor, It is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT). For replacement motor refer to parts list is this manual. CONNECTING TO POWER SUPPLY OUTLET This machine must be grounded while in use to protect the oeprator from electric shock. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp.
: Unpacking AndChecking Contents....... __._.. Mounting Belt and Disc Sander to Workbench Clamping Bell and Disc Sander to Workbench Installing Installing Installing Installing Installing Squaring Timing Belt ...................... Pulley Cover .................... Sanding Disc Plate ............... Backstop ....................... Table Assembly .................. Table Assembly .................. 6 . 7 .. 8 9 t0 10 11 12 13 , n Be!t Table Stop ..........................
assembly MOUNTING BELT AND DISC SANDER TO WORKBENCH If belt and disc sander is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench. A 5/16" bolt, flatwasher, Iockwasher, and hex nut (not included) should be used at each mounting hole to secure the belt disc sander to the workbench. If mounting to a workbench, holes should be drilled through supporting surface of the workbench as follows: 1.
assembly 7. If you prefer to mount your sander to a leg set we recommend the leg set for bench top tools which is available through Sears Retail or Catalog Stores, The number of this leg set is 9-22244. This leg set is an optional accessory and instructions to mount the belt and disc sander to this leg set are included in the leg set package. 24' ALTERNATE MOUNTING METHOD t MOUNTING BOARD [ An alternate method of mounting the belt and disc sander is to fasten the sander to a mounting board.
MOUNTING BOLTS BELT AND DISC SANDER Securely clamps. clamp board to workbench using "C" SPECIAL NOTE: The supporting surface where belt and disc sander is mounted should be examined carefully after mounting is complete to insure that no movement during use can occur, tf any tipping or walking is noted, secure workbench or supporting surface before operating belt and disc sander.
4. The lower pulley/motor shaft can now be raised TIMING3ELT TENSION ADJUSTMENT SET SCREW 5. enough ltoslip the belt over both pulleys. : While moving the lower pul{ey/motor shaft Up and down, begin to tighten the timing belt tension adjustment screw. The set screw is adjusted correctly at the instant you can no longer lift the pulley/motor shaft upward, DO NOT OVERTIGHTEN / / SET SCREW! . Tighten Iocknut. 7. Lower sanding belt table to horizontal position and tighten table iock bolts.
DRIVE SHAFT SANDING PLATE FLAT 3N SHAFT', / 3 Alignflaton shaftwithsetscrewin sandingplate Slidesandingplateontoshaftuntilplatesurfaceand shaftarenearlyflush Donotallowshaftto extend out past surface of sanding ptate or damage may occur to your sanding disc during operation GUARD NOT SHOWN FOR CLARITY J \ HEX WRE_4OH / SET SCREW 4 To tighten setscrew, reach through hole in top of pulley cover with hex wrench Tighten setscrew very firmly SECTIONOF PULLEY COVER REMOVED FOR PICTURE CLARITY I I II
bolt among loose _arts. ROD insert rod in base as shown, leaving 5 inches of rod extending outside base, BASE ......... i 3. Install bolt in base (align a flat side of rod to bolt) and tighten with 1/2 inch wrench. I I I II 4. Slide table assembly onto rod. WARNING: To avoid trapping the work or fingers between the table and sanding surface, the table edge should be a maximum of 1/16-inch from sanding surface. Table assembly should be completely engaged on rod. 5.
7. To adjust table so it is parallel to sanding surface, locate two allen head set screws on bottom side of the table, ALLEN HEAD 8. Loosen these two set screws and position the table parallel to the sanding surface. (There should be a minimum gap of 1/16" across the full face of the sanding surface,) 9, Tighten set screws, VIEW SHOWING UNDERSIDE OF TABLE 10. There is an auxiliary mounting hole in the base.
assembly NOTE: This unitcomes with the sanding bert installed. DIRECTIONAL ARROW REPLACING THE SANDING BELT TENSIONING AND TRACKING DRIVEPULLEY \ WARNING: To avoid injury from accidental start, turn switch "OFF" and remove plug from power source outlet before removing or installing sanding belt. Use only Sears recommended sanding belts. See Sears Catalog. \ BANDINGBELT \ On the smooth side of the sanding belt you will find a "directional arrow.
getting to know your beat and disc sander WARNING: To avoid injury from accidental start, _urn switch "OFF" and remove plug from power Jource outlet before making any adjustments.
getting to know your belt and disc " sande r 9. ON-OFF SWITCH The On-Off Switch has a locking feature. THIS FEA- 1, To turn machine "ON" insert key into switch. NOTE: Key is made of yellow plastic; locate in loose parts bag. 2, Insert finger under switch lever and pull end of switch out. 4. To lock switch in OFF position . . ,hold switch IN with one hand., _ REMOVE key with other hand. WARNING: For your own safety, always lock the switch "OFF" when machine iS not in use..
basic operation BEVEL SANDING _The worktable can be tilted from 0 ° - 45 ° for bevel sanding. Loosen the table lock knob and tilt the worktable to desired angle as shown. WARNING: To avoid trapping the work or fingers between the table and sanding surface, the table should be repositioned on the table support rod to retain a maximum of 1!16-inch distance between disc and table. TABLE SUPPORT RO0 BELT TABLE __..,,.. POSITIONING WRENCH _C_.
BELT TABLESTOP a.Loosen,the locknutusinga 314-inch wrench. b. Placea levelon the abrasivebelttableandusing a 3/4-inchwrench, screwthestopboltinoroutuntit thebelttableis level, c. Tightenthelocknut. -- WRENCH BACKSTOP \ SURFACE SANDING ON THE SANDING BELT WORKPIECE Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt. Keep the end butted against the backstop and move the work evenly across the sanding belt. Use extra caution when sanding very thin pieces.
,_SANDING CURVED EDGES DURVED EDGES Sand inside curves on the idler pultey, Sand outside curves on the sanding disc. , i,,1[ !ll,ii ,, , ............... ii ii, ...................... [ ,i, __ !l MITERGAUGE SANDING SMALL END SURFACES ON THE SANDING DISC Move the work across the center to the left side of the face of the sanding disc. For accuracy, use a miter gauge (accessory).
be hazardous. The table may be tilted for beveled work. maintenance WARNING: For your own safety, turn switch "OFF" and remove plug from power source outlet before adjusting, maintaining, or lubricating your belt and disc sander. BLACK M JUMPER _,,_,,,=or-OOD / RED t._aYt/ BLACK SWITC._"L:: " f power cord s worn or cut, or damaged in any way, haVe t replaced immediately. Frequently blow out or vacuum out any dust that may accumulate inside the motor.
trouble shooting WARNING: For your own safety, turn switch and remove plug from power source outlet trouble shooting your sander, TROUBLE ,.,,,,, ,,,J ,, Motor will not run, PROBABLE , , ,, i , ,,,,,.,IL i,,, ,,,,,,, 1. Defective Defective Defective 2. Burnedout Machine slows down when sanding. "OFF'" before CAUSE REMEDY ., , ,L On-Off switch. switch cord. switch box. , '",",,,.'_ ,,, ..... 1. Replace defective parts before using belt and disc sander again. motor. 2.
PARTS LIST FOR CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.226423 7 4 / 5 67 \ 66 8 / 1 lO Green Ground Leac ,77! I7 \ 18 \ \ 41 38 44 33\ _q 29 28 _ i 25 3O 29 24
PARTS LIST FOR CRAFTt "AN BELT AND DISC SANDER MODEL NO. 113,226423 Always order by part no. and description -- not by key no. Key No. Part No. 1 2 3 4 5 813909 STD502502 805642-6 814101 813915 Pulley-Drive *Screw-Set, Hex.
BELT AND DISC SANDER SERVICE MODEL NO. 113.226423 HOW TO ORDER REPAIR PARTS Now that you have purchased your Belt need ever exist for repair parts or service, Service Center and most Sears, Roebuck to provide all pertinent facts when you call & Disc Sander should a simply contact any Sears and Co. stores, Be sure or visit. The model number of your Belt and Disc Sander will be found on a plate attached to your sander on the back side of the base.
