+ "4-- ......... : ,---, f_t-_ Sears owners manual MODEL NO. 113.23161 Serial Number Model and serial number may be found at the front of the base. You should record both CRRFTSMRN_ model and serial number in a safe place for future use. IO-INCH RADIAL CAUTION: Read GENERAL and ADDITIONAL SAFETY • assembly INSTRUCTIONS • operating carefully • repair I SAW parts t Sold Par1 No 63592 by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN If within one year from the date of purchase, this Craftsman workmanship, Sears wtll repair it, free of charge. Warranty service United States. Th=s warranty state. is available by simply gives you specific contacting RADIAL SAWS Radtal Saw fails due to a defect the nearest Sears store or Servtce legal rights, and you may also have other in material Center throughout rights which vary from or the state to SEARS, ROEBUCK AND CO.
additional safety instructions for radial WARNING: DO NOT CONNECT POWER CORD UNTIL THE FOLLOWING STEPS HAVE BEEN SATISFACTORI LY COMPLETED: A. B. Assembly 8. and operating famdiarity with ON-OFF switch, elevation control, bevel index and lock, carriage lock, guard clamp screw, spreader and anti-kickback device, and miter index and lock. C. Review and understanding and Operating Procedures of the Safety which follow.
additional 6. 7. 8. 9. safety instructions Prowde proper support for the workptece, based on its slzf and the type of operation to be performed. Hold the work brmly against tile fence. When ripping short wo_kpieces (under 12-_nches long) or narrow pieces (under 64nches wide}, use a push stick applied to the section of the workp_ece between the blade and the fence. Never use a length stop on the free end or edge of the workpiece whether crosscutting or ripping.
and pre-assembly unpacking CONTENTS Page Safety Instructions ....................... Unpacking and Pre-Assembly ..................... Assembly and Adjustments ...................... Operating Controls ........................... Basic Saw Operations .......................... 2,3,4 & 5 5 6 13 15 'age 18 20 25 26 27 Electrical Connections ......................... Trouble Shooting ............................. Recommended Accessories ..................... Motor Trouble-Shooting Chart ...................
assembly and adjustments ARM 3. Installing a. Motor Rotate and Carriage the approximately of the carriage. b. Assembly elevation 20 crank turns on Radial Arm. counterclockwise to raise the radial PAC KING arm free BLOCI¢ Loosen the arm lock handle, engage the arm latch handle, then tighten arm lock handle firmly. Arm lock handle may be positioned on left side of radial arm. Lock handle can be positioned on either side of Radial arm. c. Remove and discard the packing block. d.
C._,RR[&OE CO..'ER _k H ) CARRIAGE LOCK h Install i. Install the carriage lock shoe and carriage lock knob and tighten the lock knob hand tight. This prevents the carriage from moving on the radial arm. the carriage stop screw and Iockwasher. CARRIAGE LOCK PO'¢.'E _ CORD CLIPS Install the front two screws. trim panel at end of radial arm with I__ __ RADIAL ARM ___ m. SCREW Loosen the carriage lock knob and move the carriage back and forth on the radial arm.
assembly and adjustments ALIGNMENT INSTRUCTIONS 1. Adjusting Table Supports Parallel to Radial Arm. a. Loosen the guard. b. Secure the carriage (approximately radial arm) by tightening the carriage c. Using the shaft wrench on hex portion shaft (at inner edge of saw blade) and wrench on shaft nut, loosen the shaft nut. NOTE: guard clamp The motor shaft screw and has left-hand remove the midway lock knob. on of motor the arbor threads. "- d, Remove the inner collar.
Move the carriage out near the end of radial arm and move the arm until the end of motor shaft is over the table support above the front support attaching screw. Tap the table support upward or downward until the arbor wrench slides with the same "'feel", as in the previous setting of left-hand support. k. After setting the forward position of table support, move the carriage rearward to the first position checked in order to make sure that adjusting the forward position did not affect the rear setting.
assembly and adjustments d. Place the supports. e. Align table f. Place a 17/64-inch plain washer and a 1/4-20 x 1-inch screw (from loose parts pack) in each of the six counterbored holes that match corresponding holes in table supports. Use a 1/4-20 x 1-1/4-inch screw in counterbored hole at the center of the table board. g. h. large, front table the counterbored supports.
3. Squaring the Crosscut Travel. a. Check to make sure the arm latch handle is securely latched in the detent and the arm lock handle is still tight. b Install (1) Place the inner collar next to saw blade. (2) Slide teeth on motor shaft with _ A'.', BLADE outer collar, flange flange shaft has left-hand the shaft (5) Use the wrench with next to saw ['._ UIER' The arbor (4) Install shaft (INN{F,) threads. nut.
assembly e. and adjustments After the crosscut travel has been accurately squared, check the 0° position on the indicator scale of the radial arm cap to determine if the 0 ° position on the scale is aligned with index mark on radial arm. If not aligned, proceed as follows: ELEVATION INDEX MARK (1) Rotate the elevation crank to a position which will locate the two access holes over screw heads of radial (2) Loosen inserted crank. arm cap attaching the two through screws.
b. Sight (visually) to check for proper alignment of spreader with saw blade as shown. If the spreader is not aligned, adjust it as follows: (1) Loosen two spreader. (2) Rotate directly (3) Tighten hex nuts, one on side of _ hex nuts with fingers until in line with saw blade. both each the spreader OL'ARD CLAMP SCREW is hex nuts firmly. \\ \_EYE 4 operating controls OPERATING Location 1° Z 2 3 CONTROLS of Controls "Depth of Cut".
operating 6. controls "Power Switch and Key". This ON-OFF switch (12) is located in the upper left-hand area of the carriage and is a red colored lever. a. Instructions (1) Insert % for Use of Key and Switch. Key into switch lock. (2) Insert finger under end of sw_tch end out, to turn switch on. (3) Push lever in with thumb to turn lever and pull switch off. WARNING: FOR YOUR OWN SAFETY ALWAYS LOCK THE SWITCH "'OFF" WHEN SAW IS NOT IN USE. REMOVE KEY AND KEEP IT IN A SAFE PLACE...
Spreader to prevent kerf possible Mckback, from closing in on sawblade b. The antikpckback and spreader assembly must be adjusted to accommodate the thickness of the board being ripped. A wing screw in the guard secures the assembly. and - to prevent "wrong-way feed". "Wrong-way feed" is feeding the workp_ece -- when sawblade is in a rip posit_on - into the outfeed side of the cutting tool (sawblade, dado, molding head, etc.), the side containing the antiMckbacklspreader.
basic saw operations 3. Tighten the carnage lock thin plywood, tacking it outside order to protect the table surface. knob. CAUTION: Before making the cut, make sure the arm latch handle is fully engaged in the detent notch. 4. Plug in the power cord (if not already 5. Insert "ON" lock key 6. the safety position. 7. the lever to a.
OPERATION NO. 4 - COMPOUND CROSSCUT Compound crosscutting is the combination of miter and bevel crosscuts. The radial arm and bevel are set to produce the desired cut; the yoke is indexed to position saw blade parallel to the radial arm. All settings must be locked. The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut.
basic saw OPERATION operations NO. 6- BEVEL RIPPING Bevel ripping Is either in-ripping or out-ripping as described in preceding instructions, except the saw blade is tilted out of perpendicular to the saw table surface. The illustration shows a typical bevel out-ripping operation. The radial arm is indexed at 0°; the bevel is set to the desired bevel angle and the yoke is positioned for out-ripping (saw blade at front) or in-ripping (saw blade at rear), as required. All settings must be locked.
An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GROUNDING ?-PRONG PLUG _ ADAPTER__ 2. LUG 3. As soon as the red button will snap into running position, the saw may be started and operated normally, by pulling out the saw switch to the "'ON" position. , 4. Frequent if motor MAKE SURE THIS CONNECTED TO IS A KNOWN GPOUND ._ '_I_.._.
trouble-shooting ELEVATION TROUBLE-SHOOTING CRANK Even though the finest materials and precision workmanship have been incorporated into your Craftsman saw, it is reasonable to expect some wear after long periods of use. Adjustment facilities have been built into the saw to compensate for this wear.
h. Adjusting the armlatchhandleto correctcrosscut travel. In some remote cases, due to rough handling, etc., the crosscut travel cannot be squared by the usual method. (Refer to "Squaring the Crosscut Travel", under "Alignment Instructions".) If this condition is encountered, it will be necessary to adjust the arm latch handle as follows: (1) Using a screwdriver, loosen the that lock the arm latch screws. (2) Place the long leg of fence and a tooth "A".
trouble-shooting (b) While the holding the motor with one hand square with the other hand, tilt and the motor until saw blade is square with table top. Then, while holding the square firmly against the saw blade and table top, tighten the bevel lock knob firmly to hold the blade in position. (c) BEVEL INDEX KNOB Move the handle slightly toward left or right until the bevel index pin (knob) is properly seated.
3. Blade Heels to the Right "Heeling" is a term or Left. used to describe a condition where rouo. KERR - --_-_ _...... the saw blade is not aligned with the direction in which it is forced to travel. This diagram shows the saw blade "heeling" to the right. Results of "heeling", even to a minor degree, can be detected by the tooth marks left on the edge of the saw kerf (cut edge) of the board.
trouble-shooting f. Adjusting to Eliminate Heel (1) Remove the left-hand carriage the two attaching screws. (2) Loosen the yoke clamp (3) Loosen location (slightly) shown. the cover by removing hex-head screws handle. two (4) With the square in positron, the gap between the saw elimmated. (5) Tighten the yoke clamp two hex-head screws. shift blade handle.
6. SawBladeContinues to With Finger Oil or grease on brake drum or brake button (shoe). Force Applied a. Remove parts of solvent. "Coast" Even Brake Button. to Manual LUBRICATION This Craftsman saw is precision clean and properly lubricated. occasional lubrication; however, certain parts are not lubricated. the brake housing assembly and clean all brake assembly wtth commercial cleaning 1.
trouble-shooting TROUBLE SHOOTING CHART-- NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips TROUBLE Motor will PROBABLE not run. 1. Protector broken. 2. Motor will not run and fuses ' BLOW." Low and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. CAUSE REMEDY open; circuit 1.
PARTS LIST FOR CRAFTSMAN MODEL NUMBER FIGURE 1 - GUARD IO-INCH RADIAL 113.23161 SAW ASSEMBLY J J J J j[_.,_-13j J J 17 j 16 1 15 Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 8 10 Part No.
PARTS LIST FOR CRAFTSMAN MODEL NUMBER SEE FIG. I FOR EXPLODED 10-INCH RADIAL 113.23161 SAW Q 6 8 ",,;IE,q 4 ml 5 Q 27 .J <_ 28 / 6 / __J €lo l 25 24 26 SEE FIG. FOR EXPLODED 1 VIEW 14 t SEE FIG FOR EXPLODED Figure 2 4 ,;lEA 18 hOP E_PLODED .
PARTS LIST FOR CRAFTSMAN MODEL NUMBER 10-INCH RADIAL 113.23161 SAW FIGURE 2 Key Part No. No. 1 2 19123O STD 551225 3 4 5 63183 30613 STD 600803 Key No. Description *Screw, Mach., *Lockwasher, 1/4-28 Cap Assembly, Clamp, *Screw, 16 17 18 19 20 21 x 1, FilI.Hd.Slotted Ext. Tooth Radial 1/4 Arm (See Figure 6) No. 2 Cord No. 8-32 x 3/8, Type 23, Pan Hd.
Q me !3 Q o / _ 29 49 31 32 30 47 34 / / -'_-_ 48 / 33 29 46 f35 11 12 \1:' 38 Figure 3 37
PARTS LIST FOR CRAFTSMAN MODEL NUMBER FIGURE Key No. 1 2 3 Part No. STD 600805 63015 6OO52 Cover, Carriage *Screw, Fill. Mach., STD 541231 STD 551131 *Nut, 6 7 8 9 10 11 12 13 60040 6335O 37387 63005 63004 63013 63513 STD 523108 *Washer, 63026 63060 63535 63061 63349 63028 No. 10-32 x 1-!/2, 5/16 Eccentric Pin, Latch Spring, Swivel Knob, Swivel Latch Index Disc, Color *Screw, Mach., 5/16-18 x 3/4, Ind. Hd. Bumper Handle, Yoke *Washer, *Screw, Latch Mach., Ind.
PARTS LIST FOR CRAFTSMAN MODEL NUMBER 10-INCH RADIAL 113,23161 SAW "13 Q lit "13 Q jl U'J 18 / 19 22 J 25 24 11 10 9 Figure 4
PARTS LIST FOR CRAFTSMAN MODEL NUMBER 10-INCH RADIAL 113.23161 SAW FIGURE 4 Key No. Part No. Key No. Description 1 2 3 4 63523 63586 STD 5O2505 STD 522512 Tube Assembly, Column Table, Rear *Screw, Set, Slotted, 1/4-20 x 1/2 *Screw, Mach., 1/4-20 x 1-1/4, Pan Hd. Slotted 5 6 7 8 9 10 11 12 13 14 15 16 60128 63522 STD 512510 63585 STD 551031 STD 551131 STD 523108 63022 STD 551125 STD 541025 37384 63059 *Washer, 17/64 x 5/8 x 1/32 Fence, Rip *Screw, Mach., 1/4-20 x 1, Pan Hd.
PARTS LIST FOR CRAFTSMAN MODEL NUMBER 10-INCH RADIAL 113.23161 SAW -I "O FIGURE ANY ATTEMPT MAY CREATE DONE TO REPAIR A HAZARD BY A QUALIFIED REPAIR NEAREST SERVICE SEARS THIS UNLESS SERVICE IS AVAILABLE 5 - 63507 MOTOR ASSEMBLY _" MOTOR REPAIR IS TECHNICIAN. AT YOUR STORE. w Key No. 1 2 3 4 5 6 7 8 Part No. 63507 STD 600602 63533 65000 65002 65003 STD 551012 STD 522503 65001 Description • Complete Motor Assembly *Screw, Type 23, Pan Hd., No.
PARTS LIST FOR CRAFTSMAN MODEL NUMBER FIGURE 10-INCH RADIAL 113.23161 SAW 6 ! 2 5 8 Key No. - 8 1 2 3 4 5 6 7 8 9 10 11 Part No. Description 63183 63051 63584 63053 63054 Complete Elevation Shaft, Crank Washer, Ring, *Pin, Knob Lift Roll, 1/8 x 1 Retainer, *Washer, Collar, t Shaft, Item Cap Assembly Retaining Shaft .505 t Cap, Radial 63406 Arm Crank Knob tCrank, STD 571210 63583 STD 551025 Radial Knob, *Standard Hardware tPurchase as part of Part No.
Sears owners manual SERVICE MODEL NO. 113.23161 HOW TO ORDER REPAIR PARTS IO-INCH RADIAL SAW Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 10-inch radial saw will be found on a label attached to your saw, at the front of the base.
