F Save This Manual For Future Reference owner's manua NODEL NO. t 13.235140 Serial Number Modal and serial numbers may be found on a plata attached to your saw, at the side of the Miter Saw arm,, You should record both model and seria! number in a safe place for future use_ o assembny o operating o repair parts FOR YOUF READ ALL INSTRUCTIONS CAREFULLY J Sears, Part No, SP6008 Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. Printed in U.S A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN BENCHTOP TOOLS If this miter saw fails due to a defect in material or' workmanship within one year' from the date of purchase, RETURN IT TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free of charge° If this miter' saw is used for' commercial or rental purposes, this warranty will apply for ninety days from the date of purchase. This warranty applies only while this product is in the United States.
° Supportthemitersawsothetableis levelandthe saw doesnotrock,. • Bolt or clamp the saw to its support. o Never Stand On Tool. Serious injury could occur if the tool tips or you accidentally hit the cutting tool.. Do not Before Each Use Inspect your miter saw. Disconnect The Miter Saw,, To avoid injury from accidental starting, unplug the saw, before changing the setup, changing the blade or adjusting anything. Compare the direction of rotation arrow on the guard to the direction arrow on the blade..
Safety Instructions fen"Miter Saws (continued) o Do not wear loose clothing, gloves, neckties or' jewelry (rings, wrist watches) They can get caught and draw you into moving parts. Dress For Safety WEAR .................................... YOUR • Wear nonslip footwear. • Tie back long hair_ • Roll long sleeves above the elbow. ° Noise levels vary widely,. To avoid possible hearing damage, wear' ear plugs or muffs when using miter saw for hours at a time.
Whenever Saw is Running WARNING: Don't allow familiarity (gained from frequent use of your miter saw) cause a careless mistake. A careless fraction of a second is enough to cause a severe injury. Before starting your cut, watch the miter saw while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately° Turn the saw off. Unplug the saw Do net restart until finding and correcting the problem. Keep Children Away,. Keep all visitors a safe distance from the miter saw.
Motor Specifications Power Supply and Motor and Electrical Specifications WARNING: To avoid electrical hazards, fire hazards or' damage to the tool, use proper circuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit° Use a 15-amp time delay type fuse or circuit breaker° To avoid shock or fire, if power' cord is worn or cut, or damaged in any way, have it replaced immediately.
Motor Safety Protection a.. Motor Is Overloaded-Overloading can occur if you feed too rapidly or make too many start/stops in a short time. 1. Connect this tool to a 120v, 15-amp branch circuit with a 15-amp time delay fuse or circuit breaker Using the wrong size fuse can damage the motor. b.. Line voltages are more than 10% above or below the nameplate voltage. For heavy loads, however, the voltage at motor terminals must equal the voltage specified on nameplate.. 2.
Unpacking and Checking Contents Tools Needed Combination Combination Straight Edge of Board 314" Thick This Edge Must be Draw Light Line on Board Combination Wrench, 1/4" Hex "L" Wrench with #2 Phillips tip (supplied) Square Square Must be True Along this i_i. Straight I Should be no L_ap or uverlap when Square is Flipped Over in Dotted Position 112" Wrench ............
Getting to Know Your Miter Saw 1,, Warning Label, 2. Lock Pin - The miter saw can be locked in the lowered position tor compact storage. 3. Miter Lock Knob - The miter lock handle securely locks the miter saw at a desired miter angle, Index points have been provided on right and left for 0, 15 °, 225 °, 30 ° and 45 ° , 4 Bevel Lock Knob - The bevel lock handle locks the miter saw at a desired bevel angle, 6 5..
Assembly WARNING: For your own safety, never connect plug to power' source outlet until all assembly steps are complete, and you have read and under'stood the safety and operational instructions, .Lock Pin Assembling the Lower Blade Guard NOTE: For compact shipment the lower blade guard has been partially disconnected. 1. The miter saw is equipped with a lock pin used to lock the miter saw in the lower position.. To release, push the handle down slightly and pull the lock pin to its full out position 2.
4. Find the arbor lock between the upper guard and the miter saw handle Fit 1/4" hex end of combination tool in arbor screw or use 1/2" box end wrench 1 5., Press the arbor lock and hold it in lirmfy while turning the wrench clockwise.. The arbor lock will engage after some turning of the wrench NOTE: The arbor screw has a left hand thread, This i I helps prevent unwanted loosening of the arbor screw during normal operation 6. Remove the arbor screw, arbor washer, outer blade collar, and the blade.
Ah'gnment (Adjustments) ............................................................... co° e,.co,, owo I o e, permanently damaged. Wear' your safety goggles, NOTE: Before this saw is aligned or used, a kerr must be cut into the table insert at 0° bevel. Our Quality Control Audit Procedure requires us to cut through some inserts before they leave our factory..
Step Two: ment) Blade Square to Fence (Miter Align- WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the saw in. The power cord must remain unplugged whenever you are working on the saw. 1..To check blade squareness to fence, lock power head guard in lower position with the lock pin.. Use a combination square.
Alignment (Adjustments) (continued) ...... .............. ,,,, Bevel Pivot Movement/Adjustment 1 Check that miter saw bevels easily by loosening the bevel lock handle and tilting the power head to the left. NOTE: At least one thread of the pivot bolt should stick out past the hex lock nut,. 2 If movement is tight or there is looseness in the pivot, do the following adjustment procedure: a. Loosen the bevel lock handle.. b Turn the hex lock nut with a 3/4" socket and socket wrench.. c.
Portable Applications To mount the saw to a 3/4" piece of plywood, use, 4 of the 6, 5/16 bolt holes o_rrthe 4 drywall screw holes, The mounting board can then be clamped down to prevent it from tipping. Plywood mount also helps protect saw from damage during the rough handling associated with portable miter saw usage.
Safety instructions Before for Basic Saw Operations ................ Each Use inspect your saw. stops by itself. Check the lower guard to see if it closed fully. If it did not, follow the instructions in the Trouble Shooting section Disconnect The Miter Saw.
Glasses or goggles not in compliance with ANSI Z87_1 could seriously hurt you when they break.. o Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) They can get caught and draw you into moving parts, Dress For Safety WEAR YOUR • Wear nonslip footwear. ° Tie back long hair, Any power miter saw can throw foreign objects into the eyes° This can result in permanent eye damage_ Wear safety goggles (not glasses) that comply with ANSI Z87_1 (shown on package).
Safety instructions for Basic Saw Operations (continued) Let the blade reach full speed before cutting. This will help avoid a thrown workpiece, .
MiterCut Whena mitercut is required,loosenmiter lockknob, depressthe index spring and movethe saw to the desiredangle,Retightenmiterlockknob,Movewiththe handletothe miterangletomakethecut with Move miter feet angle Bevel Cut When a bevel cut is required, loosen bevel lock knob, Tilt the blade to desired bevel angle_ Retighten bevel lock knob, Stand to the left side of the handle to make the cut.
Basic Saw Operations (continued) Compound Cut When a compound cut is required, select the desired bevel and miter positions.. Move with the handle to the miter angle to make the cut. ......................................... ,..................... t Cutting Bowed Material Before cutting a workpiece, check to make sure it is not bowed, tf it is bowed the workpiece must be positioned and cut as illustrated..
Workpiece Support Long pieces need extra supports. The supports should be placed along the workpiece so the workpiece does not sag and your hand holding the workpiece is positioned 4" or more from the blade path, The support should let the workpiece lay flat on the base and work table during the cutting operation NOTE: When mounted on a large flat surface, the miter saw table is 3 1/2" high. A finished 4x4 or a supported 2x4 on edge can be used as work support extension.
Basic Saw Operations Helpful Hints When Cutting (continued) Compound Miters Tips for Cutting Compound Miters on Picture Frames and Boxes A compound miter-is a cut usually requiring both a miter setting and bevel setting A compound miter is used for making frames or boxes that have sloping sides and are wide at one end and narrow at the opposite end.
1 Workpiece standing up, usually cut inverted from ceiling mounted orientation Fixturing: Optional fence mounted crown molding jigs w!_ich locate workplace. See recommended accessories (Table clamp is helpful).
Maintenance and Lubrication Lower Blade Guard Do not use the saw without the lower guard The lower' blade guard is attached to the saw for your protection Should the lower' guard become damaged, do not use the saw until damaged guard has been replaced.. Develop a regular check to make sure the lower guard is working property._Clean the lower guard of any dust or build up with a damp cloth. Maintenance DANGER: Never put lubricants on the blade while it is spinning.
Maintenance and Lubrication (continued) .......................... 2, Lubrication of mechanism which pivots lower guard: (see picture on previous page) Use light household oil (sewing machine oil) or a pressurized light spray oil on metal-to-metal or metaHo-plastic guard contact areas as required for smooth, quiet operation. Avoid excess oil, to which sawdust will cling Lubricate the lower guard spacer, roller, pivot plate and link pivot.. 3.
Troubleshooting Guide Motor Problem r _'_;,,;;;;;;;, ;, "'"'",,', Probable Cause ,,,_;,; ' i............ : Brake does not stop blade within 6 second& Motor does not start. Brush sparking switch released, when Suggested Corrective Action .................... l_Brushes not seated or lightly sticking 2.
Wiring Diagram . : ....... :........:::._. ....... White Field __. __, Red N,O_ Switch Trouble service Shooting person of brake 4. Check brake circuit for continuity: remove brush caps and brushes.. Use ohmmeter to check continuity from brass brush holder to brush holder. If open, locate exact place using ohmmeters, As indicated by test, tighten connection or replace field assembly or replace switch by qualified only. 1..
Repair Parts ...................................... ' Parts List For Craftsman ......................................................................................... 12" Compound Miter Saw Model No. 113.
Repair Parts ....................... Parts List For Craftsman 12" Compound Miter Saw Model No. 113.235140 Figure 1 Always order by part number - not by key number Key No. Part No,, 1 2 3 4 5 See Fig. 4 See Fig. 2 820381-5 STD840812 823671 6 7 8 9 t0 11 12 13 14 15 t6 17 18 19 20 816755-4 823274 823336 823258 823332 46-58494-3 823338 823334 823357 823337 823299 818471-4 t41594-48 STD852008 823356 Key Noo Description Blade" Guard Asm Motor Asm Scr,. Hex Hd. M8 x 1.25-45 * Nut Hex M8 x 1.
Repair Parts Parts List For Craftsman 12" Compound Model Miter Saw No. 113.235140 Figure 2 - Arm and Motor Assembly 13 2 9 8 ! WARNING: For your' safety, this miter saw is specially insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list, Reassemble exactly as originally assembled. i Always order by Part Number- b Key No, 1 2 3 4 5 Part No, 823272 813312-4 816770 816768 817143 823493 Description Handle (Right) Scr,.
Repair Parts .......... Parts List For Craftsman 12" Compound Miter Saw Model No. 113.235140 Figure 3 - Pivot Assembly 10 8 7 6 1 4 2 Always order by Part Number - Not by Key Number Key No. ............... 2 3 4 5 Part No, 823260 823350 823320 823344 823395 Key No. Description Pivot _k:I:Spring Torsion Spacer Torsion Spring Shaft Pivot Cap Rubber 6 7 8 9 10 Part No.
Repair Parts ................. .......... ............... ...................................................... Parts List For Craftsman 12" Compound Model No. 113.235140 Figure 4 \ \ o0 o_ 04 32 Miter Saw
Repair Parts Parts List For Craftsman 12" Compound Miter Saw Model No. 113.235140 Figure 4 Blade & Blade Guard Asm. :_ Always order by part number - Not by key number Key No. Part No. 1 823664 2 3 4 5 6 7 8 9 10 11 12 823359 823402 823353 823404 823354 60012 STD551010 STD852008 813315-3 823360 820379-2 13 14 15 16 17 18 STD511105 823363 816755-1 823348 825631 816720 Key No, Description 19 2O 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Guard Upper (Includes Key Nos.
Notes .........
Notes .........................................................
12 0NCH COMPOUND ITER SAW MODEL NO. For the repair or replacement paris you need Call 7 am - 7 pm, 7 days a week 113.235140 t ,.
