r* igÿl ^3. 1 CiiPTSWii Bench Model 1/2 HP (Maximum Developed) 5 Speeds (540 - 3600 R.P.M.) Model No. 137.219100 CAUTION: al! its Safety Rules and Sears, Roebuck and Pari No.
SECTION Warranty . - ... ........................................................... Product Specifications ......................... ............................. ...................................... ....................“ ■ ' 7 Accessories and Attachments .............. .o Carton Contents Know Your Drill Glossary of Terms ‘ ‘ Assembly and Acljustmerits .............. -............. ...lu Operation ............................................................................... ..........................
SAFETY GENERAL SAFETY INSTRUCTIONS BEFORE USING THE DRILL PRESS Safety is a combination of common sense, staying alert and knowing how to use your drill press. A WARNING 14. REMOVE ADJUSTING KEYS ANO WRENCHES. From the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning “ON”. 15. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Don’t leave the tool until it comes to a complete stop.
SPECIFIC SAFETY INSTRUCTIONS FOR THE DRILL PRESS A WARNING For your own safety, do not try to use your drill press or plug it in until it is connpietely assembled and installed according to the instructions, and until you have read and understood this instruction manual: 1. 2. 3. YOUR DRILL PRESS MUST BE BOLTED securely to a workbench, in addition, if there is any tendency for your drill press to move during certain operations, bolt the workbench to the floor.
GROUNDING INSTRUCTIONS iN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properiy installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
CARTON CONTENTS ACCESSORIES AND ATTACHMENTS A¥AILABLE ACCESSORIES 'VARrilNG UNPACKING AND CHECKING CONTENTS A WARNING Use oniy accessories recommended for this drill press. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is replaced, and assembly is complete.
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KNOW YOUR DRILL PRESS Spindle pulley Motor pulley Depth scale stop nuts Depth scale \ pointer Cord clamp Depth scale Belt tension knob Feed stop rod Depth stop Cover Head lock screw ON/OFF switch w/key Motor Belt tension knob Feed handle Chuck Head lock screw \ Support lock handle Base Bevel lock Table Table crank handle Fence backstop Column support
GLOSSARY OF TERiVI BASE “ Supports the driil press. For additional stability, holes are provided in the base to bolt the drill press to the floor. {See “Specific Safety instructions for Drill Presses”) DRILL ON/OFF SWITCH - Has iocking feature. This feature is intended to help prevent unauthorized and possible hazardous use by children and others. Insert the key into the switch to turn the drill press on.
I TABLE TO COLUMN ASSEMBLY (FIG. B THROUGH F) 1. Locale the worm gear, table crank, and table support lock handle from the loose parts bag. 2. Insert the worm gear (1) into the table crank handle hole (2) from inside the tabie support (3). Make sure the woriTi gear {1) meshes with the inside gefr. 3. Insert the table support lock handle (4) into the hole at the rear of the table support. Tighten.
5. Slide the table support assembly with the rack (1,3,5) together onto the column. Engage the bottom of the rack (5) with the lip of the column support (6). Tighten the support lock handle (4) to lock the table support assembly to the column. 9- install the table crank handle (9) to the worm gear shaft (1) on the side of the table support (6). Line up the flat side of the shaft with the set screw (10) in the crank handle and tighten the screw with a hex wrench. Fig. F 4 3 INSTALLING THE HEAD (FIG.
INSTALUI^G FEED HANDLES (FiG. H) 1. Locate three feed handles in the loose parts bag. 2. Screw the feed handles (1) into the threaded holes (2) 6. Using a rubber mallei, plastic-tipped hammer, or a block of wood and a hammer, firmly tap the chuck upward into position on the spindle shaft. Fig. K INSTALLING THE CHUCK (FIG. I, J and K) 1. 2. Clean out the tapered hole In the chuck (1) with a dean cloth. Clean tapered surfaces on the spindle (2). MOUNTING DRILL PRESS TO WORK SURFACE (FIG.
FENCE ASSEMBLY {FIG. M) 1. Determine the desired location for the fence (.1). 2. Align the mounting holes of the fence over the tabie top slots. 3. Place a washer (2) on the threaded end of the knob (3). insert the knob through the mounting hole of the fence and the table slot. 4. Place a washer and wing nut (4) on the knob from ' under the table. 5. Repeat for the other knob and tighten.
5. A WARNING To prevent personal injury, always disconnect the plug from the power source when making any adjustments. 6. SQUARING TABLE TO HEAD (FIG. O, P) NOTE: The table and support has a predrilled hole with a locking pin inserted for locking the table to a predetermined 0° horizontal position. It must be loosened to change the angle of the table. 1. 2. 3. 4. 5. To return the table to its original position, loosen the bevel locking bolt (5). Realign the bevel scale (6) to the 0° position.
QUILL RETURN SPRING (RG. R) The quilt return spring may need adjustment if the tension causes the quill to return too rapidly or too slowly. 1. Lower the table for additional clearance. 2. Place a screwdriver in the lower front notch (1) of the spring cap (2). Hold it in place while loosening and removing only the outer jam nut (3). 3. With the screwdriver stiil engaged in the notch, loosen the inner nut (4) just until the notch (5) disengages from the boss (6) on the drill press head.
I OPE BASIC DRILL PRESS OPERATIONS Fig. U SPEEDS AND BELT PLACEMENT (FIG. T) This drill press has 5 speeds, as listed below: 880 RPM 3600 RPM 540 RPM 2610 RPM 1600 RPM See inside of the belt guard for specific placement of the belts on the pulleys to change speeds. A WARNING To avoid possible injury, keep guard ciosed, in place, and in proper working order white tool is in operation. INSTALLING DRILL BIT IN CHUCK (FIG. V) 1.
A WARNING To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position the workpiece against the LEFT side of the column. If the workpiece or the backup material is not long enough to reach the column, clamp them to the table, or use the fence provided with the drill press to brace the workpiece. Failure to secure the workpiece could result in personal injury. USING THE FENCE (FIG.
b. Whenever possible, position the WORKPIECE to contact the left side of the column, if it is too short or the table is tilted, use the fence provided or clamp solidly to the table, using the table slots. c. When using a drill press vise, always fasten it to the table. d. Never do any work freehand (hand-holding the workpiece rather than supporting it on the table), except when polishing. e.
FGSlTIONiNG THE TABLE AND WORKPIECE (FIGURE ÄÄ and BB) 1. Lock the table (1} to the column (2) at a position so the tip of the drill bit (3) is just above the top of the workpiece (4). 2. Always place a back-up material (scrap wood) on the table beneath the workpiece. This will prevent splintering or heavy burring on the underside of the workpiece. To keep the back-up material from spinning out of control, it MUST contact the LEFT side of the column. HOLDING A DRILLING LOCATION 1.
I - ................. ■ ____ J iVIAiUmiMING YOUR DRILL PRESS mmmm To avoid s.hock or fire hazard, if the power cord is worn or cut in any way, have it replaced immediately. For your own safety, turn the switch OFF and remove the plug from the power source outlet before maintaining or iubricating your drill press. LUBRICATION Frequently blow out using an air compressor or dust vacuum, any dust that accumulates inside the motor. .
TROUBLESHOOTING GUIDE A WARNING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. ® Consult your local Sears Service Center if for any reason the motor will not run. PROBLEM PROBABLE CAUSE REMEDY Noisy operation. 1. incorrect belt tension. 1. Adjust tension. See Section “ASSEMBLY - TENSIONING BELT” 2. Lubricate spindle. See Section “LUBRICATION”. 3.
10" DRILL PRESS PARTS LIST MODEL NO. 137.219100 A WARNING When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause product damage. A WARNING Any attempt to repair or replace electrical parts on this Drill Press may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. Always order by PART NUMBER, not by key number Key No. Part No.
10" DRILL PRESS PARTS LIST MODEL NO. 137.
