Owner's Manual/Manual Del Propietario I I:RRFTSMRNI 112 HP GARAGE ABRIDOR DOOR OPENER DE PUERTA DE COCHERA For Residential Use Only/Solo Model/Modelos • 139.5364812 para uso residencial m G3 m Z_ O Read and follow all safety rules and operating instructions before first use of this product. Leer y seguir todas las reglas de seguridad y las instrucciones de operacion antes de usar este producto por primera vez. Fasten the manual near the garage door after installation.
TABLE OF CONTENTS Introduction 2-7 Adjustment 27-29 Safety symbol and signal word review ........................ 2 Adjust the travel limits ............................................... 27 Preparing your garage door ........................................ Tools needed ............................................................... Adjust the force ......................................................... 28 Planning ..................................................................
Preparing your garage door Before you begin: • Disable locks. To prevent possible SERIOUSINJURYOR DEATH: • ALWAYScall a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required. • NEVERtry to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREMEtension.
Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener. Do you have an access door in addition to the garage door? If not, Model 53702 Outside Quick Release is required. See Accessories page. Look at the garage door where it meets the floor.
Planning (Continued) ONE-PIECE DOOR INSTALLATIONS • Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 11. • Depending on your door's construction, you may need additional mounting hardware for the door bracket (Step 11). Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLED by a closing garage door.
Carton Inventory Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.
Hardware Inventory Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY STEP 1 Assemble the Rail and Attach the Cable Pulley Bracket HARDWARE SHOWN ACTUAL SIZE Carriage Bolt © To avoid installation difficulties, do not run the garage door opener until instructed to do so, 1. Align the three rail sections on a flat surface exactly as shown. Front and back sections are interchangeable for ease of assembly. Lock Nut 1/4" - 20 x 7/16" 2.
ASSEMBLY Install the STEP 2 Trolley Inner Nut 5116"_f Outer Nut 5/16" • Attach the trolley threaded shaft to the trolley with the lock washer and nuts as shown. • As a temporary stop, insert a screwdriver into the hole in the front end of the rail. Lock 5/16" Washer Trolley Threaded Shaft Trolley \, • Slide the trolley assembly along the rail to the screwdriver stop. NOTE: If trolley hits against any nuts on the rail, the bolts and nuts were attached from the wrong side and must be repositioned.
ASSEMBLY Install the and Attach STEP 4 Chain/Cable the Sprocket To avoid possible SERIOUSINJURYto fingers from moving garage door opener: • ALWAYSkeep hand clear of sprocket while operating opener. • Securely attach sprocket cover BEFOREoperating. Cover INSTALLING THE CHAIN/CABLE 1. Pull the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag (Figure 1).
ASSEMBLY Tighten the STEP Chain 5 and Cable Outer Nut Lock Washer Inner Nut , To Tighten Outer Nut _ • Spin the inner nut and lock washer down the threaded shaft, away from the trolley. _--_ / // • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting, • When the chain is approximately 1/2" (13 mm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
INSTALLATION Determine Location the STEP Header 1 OPTIONAL CEILING MOUNT FOR HEADER BRACKET Bracket Unllnigh_ 2x_ Header Wall Vertical Centerline of Garage Door To prevent possible SERIOUSINJURYor DEATH: • Headerbracket MUST be RIGIDLYfastenedto structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall. • Concreteanchors MUST be used if mounting header bracket or 2x4 into masonry.
INSTALLATION Install the STEP Header 2 Bracket Wall Mounting You can attach the header bracket either above the garage door, or to the ceiling. instructions which will work best for your requirements. Do not install the header over drywall, If installing into masonry, concrete anchors (not provided), to the wail Follow the particular bracket use Holes The nail hole is for positioning only.
INSTALLATION Attach Bracket / Rail to the 3 Header • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you'll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. Header Wall //_ the STEP Header Bracket • Position the rail bracket against the header bracket. Cable Pulley Bracket • Align the bracket holes and join with a clevis pin as shown.
INSTALLATION Position the STEP 4 Opener To prevent damageto garage door, rest garage door opener rail on 2x4 placed on top section of door. Follow instructions which apply to your door type as illustrated. SECTIONAL DOOR OR ONE-PIECE TRACK DOOR WITH A 2x4 laid flat is convenient for setting an ideal door-to-rail distance. • Remove foam packaging. • Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
INSTALLATION Hang the STEP 5 Opener Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided. 1. Measure the distance from each side of the motor unit to the structural support.
INSTALLATION Install the Door STEP 6 Control To prevent possible SERIOUSINJURYor DEATHfrom electrocution: Locate door control within sight of door, at a minimum height of 5 feet (1.5 m) where small children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill 5/32" holes and use the anchors provided. • Be sure power is not connected BEFOREinstalling door control. • Connect ONLYto 24 VOLTlow voltage wires.
INSTALLATION Install the STEP 7 Light To prevent possible OVERHEATING of the endpanel or light socket, • DO NOT use short neck or specialty light bulbs. • DO NOT use halogen bulbs. Use ONLYincandescent. • Install a 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFR • Apply slight pressure on the sides of the lens and slide the tabs into the slots in the end panel (See illustration).
INSTALLATION Electrical STEP 9 Requirements To prevent possible SERIOUSINJURYor DEATHfrom electrocution or fire: To avoid installation difficulties, do not run the opener at this time. • Be sure power is not connected to the opener, and disconnect power to circuit BEFOREremoving cover to establish permanent wiring connection. • Garage door installation and wiring MUSTbe in compliance with all local electrical and building codes.
INSTALLATION Install The STEP Protector 10 System ® Be sure power is not connected to the garage door opener BEFOREinstalling the safety reversing sensor. To prevent SERIOUSINJURYor DEATHfrom a closing garage door: • Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.
INSTALLING THEBRACKETS Figure1,2 and3 showrecommended assemblyof bracket(s) and"C"wrapbasedonthe waft Figure 1 Garage WALL or DOOR Track Installation Mounting Bracket With Square Holes installation of the sensors on each side of the garage door as shown on page 20, or on the garage door tracks themselves. J Figure 4 and 5 are variations which may fit your installation requirements better.
MOUNTING AND WIRING THE SAFETY SENSORS Figure 6 • Slide a 1/4"-20xl/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 6). "C" Wrap ____ Wing Indicat Light _k_. _'_ Hex Bolt _ 1/4 20 x 1 1/2"_ • Finger tighten the wing nuts. • Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling.
INSTALLATION Fasten the Door STEP 11 Bracket Fiberglass, aluminum or lightweight steel garage doors WILL REQUIREreinforcement BEFOREinstallation of door bracket. Contact your door manufacturer for reinforcement kit. Follow instructions which apply to your door type as illustrated below or on the following page.
ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also. • Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes. • Drill 5/16" pilot holes and fasten the bracket with hardware supplied.
INSTALLATION Connect Door STEP Arm 12 to Trolley Follow instructions which apply to your door type as illustrated below and on the following page. SECTIONAL DOORS ONLY • Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" (5 cm) as shown in Figures 1, 2 and 3. • Figure 1: - Fasten straight door arm section to outer trolley with the 5/16"xl" clevis pin.
ALL ONE-PIECE DOORS Door Ring Fastener 1. Assemble the door arm, Figure 4: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). Clevis Pin 5/16"x1-1/4" • With the door closed, connect the straight door arm section to the door bracket with the 5/16"xl -1/4" clevis pin. procedures, - Press the Door Control push button. The trolley will travel to the fully closed position.
ADJUSTMENT Adjust Limits the UP and STEP DOWN 1 Travel Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLED by a closing garage door. Limit adjustment settings regulate the points at which the door will stop when moving up or down. • Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.
ADJUSTMENT Adjust the STEP 2 Force Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLED by a closing garage door. Force adjustment controls are located on the back panel of the motor unit. Force adjustment settings regulate the amount of power required to open and close the door. • Too much force on garage door will interfere with proper operation of safety reversal system.
ADJUSTMENT Test the Safety STEP 3 Reversal System Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLED by a closing garage door. TEST • With the door fully open, place a 1-1/2" (3.8 cm) board (or a 2x4 laid flat) on the floor, centered under the garage door. • Safety reversal system MUST be tested every month. • If one control (force or travel limits) is adjusted, the other control may also need adjustment.
OPERATION IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death: 1. READAND FOLLOWALL WARNINGSAND INSTRUCTIONS. 9. If one control (force or travel limits) is adjusted, the other control may also need adjustment. 10. After ANY adjustments are made,the safety reversal system MUST be tested. 11. Safety reversal system MUST be tested every month. Garagedoor MUST reverse on contact with 1-1/2" (3.8 cm) high object (or a 2 x 4 laid flat) on the floor. 12.
Using the Wall.Mounted Door Control To Open the Door Manually THE DOOR CONTROL Press the push bar to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Lighted Push Button To prevent possible SERIOUSINJURY or DEATHfrom a falling garage door: • If possible, use emergency release handle to disengagetrolley ONLYwhen garage door is CLOSED.
CARE OF YOUR MAINTENANCE OPENER Once a Month LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the first year of operation. FORCE CONTROLS Pages 27 and 28 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully. LIMITCONTROLS • Manually operate door. If it is unbalanced or binding, call a trained door systems technician.
HAVING A PROBLEM? 1, My door will not close on my motor unit: The must be connected and garage door opener will and the light bulbs blink safety reversing sensor aligned correctly before the move in the down direction. Bell Wire • Verify the safety sensors are properly installed, aligned and free of any obstructions. Refer to Installation Step 10: Install The Protector SystetTP. • Check diagnostic LED for flashes on the motor unit then refer to the Diagnostic Chart on the following page. 2.
Bell Wire Your garage door opener is programmed with self-diagnostic capabilities. The "Learn" button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult Diagnostic Chart below. Safety Sensor Diagnostic Chart ..e Symptom: One or both of the Indicator lights on the safety sensors do not glow steady. Safety sensors wire open (broken or disconnected).
PROGRAMMING NOTICE: If this Security+_ garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.
To Add, NOTE: Your new Keyless USING THE "LEARN" Reprogram or Change Entry must be programmed to operate a Keyless your garage Entry PIN door opener. BUTTON 1. Press and release the "learn" button on motor unit. The learn indicator light will glow steadily for 30 seconds. 3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard. 2.
REPAIR Rail PARTS Assembly Parts KEY NO, 1 2 3 4 5 6 Installation Parts 4 KEY NO, PART NO, \ 13 / \\ \ 15 DESCRIPTION 4A1008 Master link kit 41A3489 1B3117 Complete trolley assembly Rail center section 183Bl10 83All-2 Rail - end sections (each) Rail Grease 41A3473 Chain & cable in dispensing carton 41 B2616 Cable pulley bracket assembly NOT SHOWN 41A2848 Rail assembly hardware kit (see page 7).
Motor Unit Assembly Parts I _ 6, 7 19 18 17 _ 11 16 Brown (Down) Contact Contact 15 LIMIT SWITCH ASSEMBLY Contact Wire KEY NO, PART NO. DESCRIPTION 1 2 31 D380 41C4220A 41A2817 KEY NO. PART NO.
ACCESSORIES 139,53702 139,53681 Emergency Key Release: / Security+_3-Function Control: Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley. 139,53687 Includes visor clip. Premium Control Console: 139,53680 Provides a lock feature to prevent operation of garage door from portable remotes. A light feature controls the opener lights. Can be used to program the opener to accept additional remotes.
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