Sears Best/CRAFTSMAN ® As of date of manufacture, meets all ANSI/UL 325 Safety Standards Garage Door Opener Models 139.53915SRT- 1/2 HP 139.53927SRT- 1/2 HP For Residential Use Only Owner's Manual Please read this manual and the enclosed safety materials carefully! Fasten the manual near the garage door after installation. Periodic checks and adjustment of the opener are required to ensure safe operation.
Contents Page A review of safety alert symbols . . . . . . . . . . . . . .2 You'll need tools . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety information regarding garage door locks and ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Testing your garage door for sticking, binding and balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Illustration of sectional door installation . . . . . . . .4 Illustration of one-piece door installation . . . . . . .
You'll Need Tools During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below. Pencil Carpenter's Level 1 2 Hack Saw Tape Measure Wire Cutters Drill Stepladder Claw Hammer 3/16", 5/16" and 5/32" Drill Bits 1/2" and 7/16" Sockets and Wrench Pliers Screwdriver WARNING Adjustable End Wrench CAUTION An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed.
SECTIONAL Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details. FINISHED CEILING Support bracket & fastening hardware is required. See page 17.
One-Piece Door Without Track ONE-PIECE Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. Slack in chain tension is normal when garage door is closed. FINISHED CEILING Support bracket & fastening hardware is required. See page 17.
Opener Carton Inventory Your gage door opener is packaged in one carton which contains all parts illustrated below. If anything is missing carefully check the packing material. Part may be “stuck” in the foam. Hardware for assembly and installation is show on page 7.
Hardware Separate all hardware from the packages in the rail carton and the opener carton as shown below, for the assembly and installation procedures. Assembly Hardware Hex Screw 5/16" - 18 x 7/8" (3) Washered Screw 5/16" - 18 x 1/2" (2) (mounted in chassis) Nut 5/16" - 18 (5) Carriage Bolts 1/4" - 20 x 1/2" (12) Threaded Trolley Shaft (1) Master Link (2) Lock Nut 1/4" - 20 x 7/16" (12) Lockwasher 5/16" (4) Installation Hardware ASE GRE RAIL .
4/16/89 6/27/89 3/9/92 Assembly Section: Pages 8 – 11 To avoid installation difficulties, do not run the garage door opener until instructed to do so. Hex Screws 5/16"-18x7/8" Assembly Step 1 Assemble the T-rail Cable Pulley & Attach the Cable Pulley Bracketned Bracket T-RAIL BACK (TO OPENER) ig Al e tB us • Align the 4 T-rail sections on a flat il M surface exactly Ra as shown. Center sections are t & interchangeable. ke ac also interchangeable Front and back sectionsBrare for ease of assembly.
Hardware Shown Actual Size Assembly Step 2 Install the Trolley on the T-rail • Attach the threaded shaft to the trolley with the lock washer and nuts as shown. Lock Washer 5/16" Lock Washer 5/16" Nut 5/16" - 18 Trolley Inner Nut 5/16" Outer Nut 5/16" Trolley Threaded Shaft Trolley Temporary Stop Screwdriver • As a temporary stop, insert a screwdriver into the Washered Screw hole in the 5/16"-18x1/2" front end of the T-rail.
Assembly Step 4 WARNING Install the Chain/Cable & Attach the Sprocket Cover Serious injury can result if fingers become entangled in moving opener sprocket. Attach sprocket cover securely. Never operate opener while your hand is near the opener sprocket. Dispensing Carton Figure 2 Leave Chain and Cable Inside Dispensing Carton to Prevent Kinking.
Assembly Step 5 Tighten the Chain & Cable • Spin the inner nut and lock washer down the threaded shaft, away from the trolley. • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. • When the chain is approximately 1/2" above the base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment. Sprocket noise can result if chain is either too loose or too tight.
Installation Section: Pages 12 – 27 Installation Step 1 WARNING Determine Header Bracket Location If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 30). The door might not reverse when required, and could cause serious injury or death. The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension. Do not attempt to loosen, move or adjust them yourself.
ONE-PIECE Door Without Track Read the Safety Instructions on page 12. They also apply to doors without tracks. Unfinished Ceiling Header Wall Vertical Centerline • Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door. If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 14.
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Installation Step 2 Install the Header Bracket Fasten the Header Bracket to the Wall • Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
Installation Step 3 Attach the T-rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. If the door spring is in the way you'll need help. Have someone hold the opener securely on a temporary support to allow the T-rail to clear the spring. • Position the cable pulley bracket against the header bracket. • Align the bracket holes and join with a clevis pin as shown. • Insert a ring fastener to secure.
Installation Step 4 CAUTION Position the Opener To prevent damage to steel, aluminum, fiberglass or glass panel doors, do not rest the opener on the door without using a 2x4. Follow instructions which apply to your door type as illustrated. SECTIONAL Door & ONE-PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door-to-T-rail distance. • Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Installation Step 5 WARNING Hang the Opener The opener could fall and injure someone if it is not properly secured. Fasten the opener securely to structural supports of the garage. Two representative installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On finished ceilings, Figure 2, attach a sturdy metal bracket to structural supports before installing the opener. The bracket and fastening hardware are not supplied.
Installation Step 6 Install the Deluxe Lighted Console Wall Control • Strip 1/4" of insulation from one end of the bell wire; connect the wire to the two screw terrrlinals on the back of the Wall Control by color, white to white, and white/red to red. • Locate the Wall Control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door and door hardware. Fasten the Wall Control securely with 6ABx1" screws.
Installation Step 7 Install the Light and the Lenses Install the lights • Install a 75 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. • If the bulbs burn out prematurely due to vibration, replace with "Garage Door Opener" bulbs. Lens Guide Lens Tab Install the lenses The Force Adjustment Control and Smart Button are located on the back panel.
Installation Step 9 WARNING Electrical Requirements To prevent electrocution or fire, installation and wiring must be in compliance with local electrical and building codes. To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet.
The Protector System® Information you'll need before you begin the installation of the safety reversing sensor. The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. This is a required safety device and cannot be disabled. WARNING Without a properly working safety reversing sensor, persons (particularly children) could be injured or killed by a closing garage door. Read and follow all instructions.
Installation Step 10 Install the Safety Reversing Sensor Figures 2 and 3 show assembly of brackets and "C" wrap based on the recommended installation of the sensors on each side of the garage door as shown on page 21. However, Figures 4 and 5 are variations which may fit your installation requirements better. Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door.
• Plug a 2-strand wire connector into each unit as shown in Figure 6. Insert the connector and push until you hear a click. The white tab on the sensor should be flush with the back of the connector. • Run wires from both sensors to the opener as shown in Figure 7. Use insulated stapies to secure the wire to the wall and ceiling. • Connect both sets of wires to the opener terminals by color, white/black to black and white to white. • Plug in the opener. Make sure the Lock Feature is off.
Installation Step 11 CAUTION Fasten Door Bracket To prevent damage to steel, aluminum, fiberglass or glass panel doors, always reinforce the inside of the door both vertically and horizontally with an angle iron. Follow instructions which apply to your door type as illustrated below or on page 25. A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel.
All ONE-PIECE Door Installation Procedure Please read and comply with the warnings and reinforcement instructions on page 24. They apply to one-piece doors also. Header Wall — Finished Ceiling — 2x4 Support Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, aluminum, steel, door with glass panel, etc.).
Installation Step 12 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on page 27. SECTIONAL Doors Only Make sure garage door is fully closed. Pull the manual release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3. Figure 1: • Fasten straight door arm section to outer trolley with a clevis pin. Secure the connection with a ring fastener.
All ONE-PIECE Doors Door Bracket Assemble the Door Arm: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). • With the door closed, connect the straight door arm section to the door bracket with a clevis pin. • Secure with a ring fastener.
Adjustment Section: Pages 28 - 30 Adjustment Step 1 Adjust the UP and DOWN Limits Improper adjustment of the travel limits could interfere with the proper operation of the safety reverse system. See page 30. The door might not reverse when required and could serlously iniure or kill someone under it. Limit adjustment settings regulate the points at which the door will stop when moving up or down. The door will stop in the up direction if anything interferes with door travel.
Adjustment Step 2 WARNING Adjust the Force Too much force on the door will interfere with the proper operation of the safety reverse system. The door might not reverse properly when required and could seriously injure or kill someone under it. Do not increase the force beyond the minimum amount required to close the door. Do not use the force adjustments to compensate for a binding or sticking garage door. Test the safety reverse system following all adjustments to force levels. See page 30.
Adjustment Step 3 WARNING Test The Protector System® Without a properly working safety reversing sensor, persons (particularly children) could be seriously injured or killed if trapped by a closing garage door. Repeat this test once a month. • Press the remote control push button to open the door. • Place the opener carton in the path of the door. • Press the remote control push button to close the door. The door will not move more than an inch, and the opener light(s) will flash for 5 seconds.
IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Do not permit children either to operate or to play with the opener. Keep remote control in a location inaccessible to children. 3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 4. Check safety reversal system monthly.
Operation of Your Opener Activate opener with any of the following: 1. The Remote Control: Hold the large push button down until the door starts to move. 2. The Door Control: Hold the push bar down until the door starts to move. 3. The Outside Keylock or Keyless Entry System. (See Accessories.) When the opener is activated with the safety reversing sensor installed and correctly aligned: 1. If open, door will close. If closed, the door will open. 2. If closing, the door will reverse. 3.
Radio Controls WARNING F.C.C. rules prohibit adjustrnents to or modification of receiver and transmitter circuitry except for learning a code setting and replacing the transmitter battery. THERE ARE NO OTHER USER SERVICE ABLE PARTS. Manufactured under 1 or more of the following U.S. patents: RE29,525; 4,037,201; 4,750,118; 4,806,930 Other Patents Pending This device complies with FCC rules part 15. Operation of this device is subject to the following two conditions: 1.
Having a Problem? SITUATION PROBABLE CAUSE & SOLUTION The opener doesn’t operate from either the wall or the transmitter 1. 2. 3. 4. 5. Opener operates from transmitter, but not from Wall Control: The door operates from Wall Control but not from the transmitter 1. 2. 1. Have you disabled all door locks? Review installation instruction warnings on Page 11. Does the opener have electric power? Plug a lamp into the outlet if it doesn’t light, check the fuse box or the circuit breaker.
Having a Problem? {continued) SITUATION PROBABLE CAUSE & SOLUTION The door opens but 1. Check the safety reversing sensor. If the sensor lights do not glow, see page 23. The door reverses for no apparent reason and opener lights don't blink: 1. Is something obstnucting the door? Pull the red emergency release handle. Operate the door manually. If it is unbalanced or binding, call a garage door serviceman to correct the problem. 2.
Repair Parts Rail Assembly Parts 2 7 1 3 5 6 3 4 8 E AS RE IL G 3A4 .8 NO RA 5 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 1A995 41A3489 183B112 183B111 183B113 41A3473 41B2616 83A4 Master link kit Complete trolley assembly Rail braces (each) T-rail – center sections (each) T-rail – end sections (each) Chain and cable in dispensing carton Cable pulley bracket assembly Rail Grease 41A2848 NOT SHOWN Rail assembly hardware kit (includes hardware illustrated on page 7).
Repair Parts Opener Assembly Parts 1 2 4 3 6 7 6 16 19 20 8 18 16 (Down) Contact Brown Wire DN 1 2 PART NO. 31D380 41C4220A 3 41A2817 4 5 6 7 8 9 10 41B4245 143D152 175B88 108D34 30B363 12A373 41A3150 (Up) Contact 13 15 7 11 14 Grey Wire UP KEY NO. 5 LIMIT SWITCH ASSY.
Accessories Available for your Opener Outside Quick Release: Required for a garage with NO access door. 856CB Multi-Function Mini Remote Control: With key ring & Velcro fastening strip. 760CB Outside Keylock: Opens the garage door automatically from outside when remote control is not handy. 853CB Multi-Function Standard Size Remote Control: Includes visor clip. 7704CB 8 foot Rail Extension Kit: To allow an 8 foot door to open fully.
Index Access Door/Outside Quick Release Accessory...........................................................................................4, 5 Chain Tension ..............................................................................................................................................4, 5, 11 Electrical Safety Warnings........................................................................................................................
Sears Best/ CRAFTSMAN® Garage Door Opener Models: 139.53915SRT 139.53927SRT HOW TO ORDER REPAIR PARTS Now that you have purchased your Sears Garage Door Opener, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears Roebuck and Co. Stores. Be sure to provide all pertinent facts when you call or visit. The MODEL NUMBER of your garage door opener is printed on a label located on the left side panel of the opener.