Owner's Manual 71/4-in. CIRCULAR SAWS Model Nos. 172.10855 (12 Amp) 172.10856 (13 Amp) CAUTION: Read, understand and follow all Safety Rules and Operating Instructions in this manual before using this product. • • • • SAFETY OPERATION MAINTENANCE ESPANOL Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Warranty .................................................... Safety Instructions ..................................... Safety Symbols ......................................... Description ................................................ Assembly ................................................... Operation ................................................... Page Pages Page Page Pages Pages 2 3-10 10 11 12-13 14-22 Maintenance .............................................. Accessories ...................
Z_ WARNING: BE SURE to read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. WORK AREA SAFETY 1. ALWAYS keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. DO NOT operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust, Power tools create sparks which may ignite the dust or fumes, 3.
ELECTRICAL SAFETY cont. 8. When operating a power tool outside, ALWAYS use an outdoor extension cord marked "#V-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock. NOTE: The extension cord must have adequate wire size AWG (American Wire Gauge) for safe, efficient use. Smaller gauge wires, have greater capacity (16 gauge wire has more capacity than 18 gauge wire). Minimum Gauge for Extension Cords (AWG) Volts Total Length of Cord in Feet 120V 025ft. 26 50ft.
TOOL USE AND CARE SAFETY 1. ALWAYS use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 2. DO NOT force tool. Use the correct tool and blade for your application. The correct tool and blade will do the job better and safer at the rate for which it is designed. 3. DO NOT use tool if switch does not turn it "On" or "Off".
SAFETY RULES FOR CIRCULAR SAWS Z_ DANGER! Keep hands away from cutting area and blade. Keep your second hand on the auxiliary handle or motor housing. If both hands are holding the saw, they cannot be cut by the blade. 1. ALWAYS keep your body positioned to either side of the saw blade, but not in line with the saw blade. Kickback could cause the saw to jump backwards. (See Kickback...What Causes It and Ways to Prevent It on pages 7-8). 2. DO NOT reach underneath the work.
SAFETY RULES FOR CIRCULAR SAWS cont. 11. ALWAYS BE SURE that all adjusting screws and the blade holder are fastened tightly BEFORE making a cut. Loose adjusting screws and holders can cause the tool or blade to slip and loss of control may result. 12. When removing the blade from the tool, ALWAYS avoid contact with skin and ALWAYS wear protective gloves when grasping the blade or accessory. Accessories may be hot after prolonged use. KICKBACK...
Ways to Prevent Kickback cont. 5. DO NOT use a dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf which causes excessive friction, blade binding and KICKBACK. 6. ALWAYS be sure that the blade depth and adjusting locking levers are tight and secure BEFORE making a cut. If blade adjustment shifts while cutting, it may cause binding and KICKBACK. 7. ALWAYS use extra caution when making a "Pocket Cut" into existing walls or other blind areas.
ADDITIONAL RULES FOR SAFE OPERATION cont. 6. ALWAYS check for damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. A guard or other part that is damaged, should be properly repaired or replaced at a Sears Service Center.
ADDITIONAL RULES FOR SAFE OPERATION cont. WARNING: Some dust particles created by power sanding, sawing, grinding, drilling and other construction jobs contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products. • Arsenic and chromium from chemically-treated lumber.
Before attempting to use any tool, be sure to familiarize yourself with all the operating features and safety instructions. KNOWYOUR SAW (See Fig. 1) Your circular saw has many built-in convenience features for fast, efficient cutting. These features include easy to operate adjustments for depth-of-cut and bevel cutting. Electrical Connection Your circular saw has a precision-built electric motor and it should only be connected to a 120-volt, 60-Hz. power supply (normal household current).
UNPACKING Your circular saw has been shipped completely assembled, except for the blade, which is packed unassembled. Inspect the saw carefully to make sure that no breakage or damage has occurred during shipping. If any parts are damaged or missing, return the saw to your nearest Sears Store to have it replaced. A .L_WARNING: IF ANY PARTS ARE MISSING, DO NOT OPERATE THIS SAW UNTIL THE MISSINNG PARTS ARE REPLACED. FAILURE TO DO SO COULD RESULT IN POSSIBLE SERIOUS PERSONAL INJURY.
MOUNTING THE BLADE TO SAW cont. 9. Raise lower blade guard using the blade guard handle and hold it in the raised position for the next steps. 10. Replace the "D" washer (See Fig. 2). 11. Firmly hold down spindle lock button as you replace blade screw and hand tighten it in a clockwise direction (See Fig. 2). Then use blade wrench to tighten blade screw thoroughly. 12. Place blade wrench back in shoe. NOTE: Always place angled portion of blade wrench upwards.
careless. Remember that a careless fraction of a second is sufficient I to_k CAUTION: DO NOT let familiarity with your saw make you cause severe injury. SAW BLADES All saw blades need to be kept clean, sharp and properly set in order to cut efficiently. Using a dull blade places a heavy load on the saw and increases the danger of kickback. Keep extra blades on hand, so sharp blades are always available. Gum and wood pitch hardened on the blade slows the saw down.
KICKBACK Kickback occurs when the blade stalls rapidly and the saw is driven back towards you. Blade stalling is caused by any action which pinches the blade in the wood. IMPORTANT: The best guard against dangerous practices. I kickback is to avoid binds or the saw stalls. Kickback could cause you to lose control of the saw. release injury. trigger switch immediately if the blade Loss DANGER: of control can ALWAYS lead to serious F,g.
To Lessen the Chance of Kickback: cont. 2. ALWAYS inspect the workpiece for knots or nails BEFORE beginning to cut. NEVER saw into a knot or nail. 3. Make straight cuts. ALWAYS use a straight edge guide when rip cutting. This will help prevent twisting the blade in the cut. 4. ALWAYS use clean, sharp and properly set blades. NEVER Fig. 7 make cuts with dull blades. 5. ALWAYS properly support the workpiece before beginning a cut. This will help you avoid pinching the blade.
TO ADJUST BLADE 1. Unplug the saw. DEPTH I causing possible personal injury. i starting _ WARNING: Failureserious to unplug the saw could result in accidental I 2. 3. 4. 5. Raise depth adjust lever to loosen. (See Fig. 8). Determine the desired depth of cut. Locate the depth-of-cut scale on the back of the upper blade guard. Hold the base of saw flat against the workpiece and then raise or lower the saw until the indicator mark on the bracket aligns with the notch on the blade guard. 6.
TO HELP MAINTAIN CONTROL cont. the trigger switch immediately. I it/KfromDANGER: the cord hanging up Ifagain. I Unplug the saw and move the cord to prevent hangs up on the workpiece during a cut, release injury or death. If the cord has been damaged, have it replaced before using DANGER: Using the saw with a damaged cord could result in serious the saw again. Hold the saw firmly with both hands (See Fig. 11). Squeeze the trigger switch to start the saw.
MAKING CROSS CUTS OR RIP CUTS 1. When making cross or rip cuts, align your line of cut with the outer blade guide notch on the base of the saw (See Fig. 12). 2. Since blade thicknesses vary, ALWAYS make a trial cut in scrap material along the guideline to determine how much, if any the guideline must be offset to get an accurate cut. MAKING BEVEL CUTS 1. Your saw can be adjusted to cut at any angle between 0° and 45 °.
TO ADJUSTTHE BEVEL SETTING 1. Unplug the saw. WARNING: Failureserious to unplug the saw could result in accidental starting causing possible personal injury. I 2. Loosen Knob (See Fig. 15). 3. Raise the motor housing end of the saw until you reach the desired angle setting on the bevel scale See Fig. 15). 4. Tighten Knob securely. I tightened /K WARNING: can resultAttempting in serious a bevel cut without the knob being securely injury. I I POSITIVE 0° BEVEL STOP (See Fig.
TO MAKE POCKET CUTS pocket cut. Attempting a pocket cut at any other setting can result in a loss adjust bevel setting to zero before making a causing serious injury. I of iKcontrol WARNING: of the saw,ALWAYS possibly I I 1. Adjust the bevel setting to zero, set the blade to the correct blade depth setting, and swing the lower blade guard up, using the lower blade guard handle. I to_avoid WARNING: ALWAYS raise the lower blade guard with the handle serious injury. I I 2.
MAKING RIP CUTS cont. Using The Rip/Edge Guide (sold separately) To Attach the Rip/Edge Guide 1. Unplug the saw. I WARNING: NEVER Failure to unplug the saw could result in accidental starting causing possible serious personal injury. 2. Place edge guide through holes in the shoe of the saw (See Fig, 18). 3. Adjust edge guide to the desired length of cut. 4. Tighten the knob that holds the edge guide securely. '4 Fig. 18 R_/eG_,uide \ / "_ _/ - Place Rip/Edqe Guide Through Holes Using the Rip/Edge G
SERVICE WARNING: Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components, which could cause a serious hazard, 1. Tool service MUST BE performed only by a Sears Service Center. Service or maintenance performed by unqualified personnel could result in a risk of injury. IMPORTANT NOTE: All service that requires opening the saw should only be performed at a Sears Service Center. 2. When servicing a tool, ALWAYS use only identical replacement parts.
DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the standard 3-wire grounded power cord. All exposed metal parts are isolated from the internal motor components with protecting insulation. Double insulated tools do not need to be grounded. IMPORTANT The servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician.
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