ALFA 10E 30E 20E 40E instrument panel manual Crafted with craftsman marine Propulsion
Disclaimer The specifications and descriptions in this manual have been entirely correct at the moment of going to press. However, Craftsman Marine is always in pursuit of continuous improvement of its products and reserves the right to modify product specifications and instruction manuals at any given moment, without prior notice. Safety This page will provide you with a survey of all warning pictograms, used throughout this manual.
Table of contents Table of contents Disclaimer 2 Safety 2 Specifications of the engine control/ instrument panels Monitoring lights Scope of supply includes as well 4 2 Functions of the engine control/instrument panel 5 3 Product survey 6 4 Installation 8 5 Settings I – Calibration of the revolution counter 11 11 A. Fine-tuning (direct setting) B. Adjust (adjustment via menu) C. Pulse- (adjustment via menu) 11 11 11 II – Background lightning 12 A. Potentiometer B.
1 Specifications of the engine control/instrument panels Description ALFA10E ALFA20E ALFA30E ALFA40E - high exhaust temperature • • • • - low oil pressure in engine • • • • - high cooling liquid temperature • • • • - charging current of the battery • • • • - pre-heating of the engine • • • • - low oil pressure in the gearbox - optional optional optional Acoustic alarm (buzzer) • • • • Monitoring lights Starter switch (pre-heating by hand) • • • • optional optio
Functions of the engine control/instrument panel 2 15 16 5 3 4 1 2 12 10 11 8 8 16 15 12 13 1 2 3 6 4 5 7 10 11 8 14 9 16 1 1. 2. 3. 4. 5. 6. 7. 8. 2 3 6 4 5 7 Alarm high exhaust temperature (raw water cooling circuit) Alarm low oil pressure in engine Alarm high temperature of cooling liquid (internal cooling circuit) Alarm charging current of the battery Pre-heating Sensor for automatic dimmer of lighting Alarm low oil pressure in gearbox (optional) Starter switch 1 9. 10. 11. 12.
3 Product survey Type of engine control panel Article code AB.010.20000 AB.020.20000 Description Engine control panel ALFA10E AB.020.20001 AB.030.20000 AB.030.20001 AB.040.20000 Engine control panel Engine control panel ALFA 20E ALFA 20E Engine control panel ALFA 30E Engine control panel ALFA 30E Engine control panel ALFA40E with black dial instruments with white dial instruments with black dial instruments with white dial instruments AB.050.20004 AB.050.20006 AB.050.
Product survey 3 Type of switch / sensor Article code DB.020.20001 Description KIT: Oil pressure switch/ sensor, 0.49bar/0-8bar, adapter Type of switch / sensor Article code DB.020.20002 Description Temperature switch/sensor, 105 °Celsius /40-120 °Celsius Type of sensor Article code DB.020.
4 Installation Engine control/ instrument panel 1. Determine the correct position for the panel, in a place where the skipper has a clear survey of the panel and where no heavy vibrations can occur. 2. If the control panel is fitted outside , the cover for the starter switch must be fitted too, so as to avoid dirt and (sea) water entering into the switch. Only the top side of the panel is watertight. 3. Cut out a hole into the steering stand with the aid of the supplied drilling pattern. 4.
Installation 4 Engine control/instrument panel type ALFA40E The engine control panel type ALFA40E features 3 plugs which must be connected as follows: (see picture 5) 5.
Notes 10 Crafted with CRAFTSMAN MARINE
Settings 5 I – Calibration of the revolution counter In order to achieve the correct indication of the revolution counter, this instrument must be calibrated with the engine. Please take following steps: 1. This work can best be done by 2 persons. 2. Measure the number of engine revolutions with a manual revolution counter at the crank shaft. 3. Set the engine at 2000 revolutions. 4. As soon as the manual revolution counter indicates 2.
5 Settings II – Background lighting There are 2 possibilities for dimming the brightness of the background lighting: 1. by using an own type of dimmer of the potentiometer type 2. by using the automatic dimmer module by Craftsman Marine. A. Potentiometer: 1. Position the battery main switch in the ‘OFF’ position 2. Remove the plug (A) ; see picture below 3. Cut the wire loop 4. Position the dimmer (B) between the two wire ends 5.
Settings 5 B. Craftsman Marine automatic dimmer module: 1. Position the battery main switch in the “OFF” position 2. Remove the plug A (see adjacent picture) and replace it by the dimmer module. The plug that you have just now removed will no longer be needed. The functioning of the dimmer module: A. As soon as the background lighting will be switched on, the illumination will be dimmed automatically, in accordance with the night getting darker. The dimmer module is suitable for maximum 20W.
5 Settings III - Pre-heating relay The engine may be equipped with either a hand-operated pre-heating relay, or an automatic one. In the latter case, the starter switch does not show a pre-heating position. Dependent on the type of pre-heating relay, the panel must be adjusted to it. Please see picture below for the switch setting. I Setting for manually operated pre-heating asasa II Setting for automatic pre-heating asasa The standard factory setting is ‘I’ (manual pre-heating, switch depressed).
Operation 6 Operation of the control panel Starting the engine: 1. Before staring up the engine, always verify the following: ------ level of lubrication oil level of cooling liquid (internal cooling circuit) whether the seacock for the entry of raw cooling water is in the open position whether the main battery switch is switched on whether the gearbox is in the neutral position 2. From the ‘OFF’ position, turn the starter key one position to the right, to the ‘ON’ position.
7 Engine configurations CM2.12 / CM2.16 Standard: Optional: ALFA40E ALFA20E ALFA10E ALFA30E Standard: Volt meter Optional: Temperature gauge AB.050.20002 Connection cable engine panel 2m, type A AB.050.20004 Connection cable engine panel 4m, type A AB.050.20006 Connection cable engine panel 6m, type A AB.050.20010 Connection cable engine panel 10m, type A AB.050.21002 Connection cable engine panel 2m, type B AB.050.21004 Connection cable engine panel 4m, type B AB.050.
Engine configurations 7 CM3.27 Standard: Optional: ALFA40E ALFA20E ALFA30E Standard: Volt meter Optional: Temperature gauge AB.050.20002 Connection cable engine panel 2m, type A AB.050.20004 Connection cable engine panel 4m, type A AB.050.20006 Connection cable engine panel 6m, type A AB.050.20010 Connection cable engine panel 10m, type A AB.050.21002 Connection cable engine panel 2m, type B AB.050.21004 Connection cable engine panel 4m, type B AB.050.
7 Engine configurations CM4.33 / CM4.42 Standard: Optional: ALFA40E ALFA30E ALFA20E Standard: Volt meter Optional: Temperature gauge AB.050.20002 Connection cable engine panel 2m, type A AB.050.20004 Connection cable engine panel 4m, type A AB.050.20006 Connection cable engine panel 6m, type A AB.050.20010 Connection cable engine panel 10m, type A AB.050.21002 Connection cable engine panel 2m, type B AB.050.21004 Connection cable engine panel 4m, type B AB.050.
Notes Crafted with CRAFTSMAN MARINE 19
8 Alternative possibilities Survey of extension possibilities of the control panels and the sensors required: Engine type Standard supply ALFA20E with volt meter ALFA20E with temperature gauge CM2.12, CM2.16 ALFA10E No extra sensors required Sensor: DB020.20002 Sensor: DB020.20002 DB020.20001 CM3.27 ALFA20E (with volt meter) - Sensor: DB020.20002 Sensor: DB020.20002 DB020.20001 CM4.33, CM4.42 ALFA20E (with volt meter) - Sensor: DB020.20003 Sensor: DB020.20003 DB020.
Alternative possibilities 8 I b - CM2.12, CM2.16 and CM3.27 with an ALFA30E or ALFA40E control/instrument panel Following must be done to connect an ALFA20E panel to the engine models CM2.12, CM2.16 or CM3.27: 1. Follow the steps 1 to 4, described on the previous page 2. Remove the oil pressure switch (see the adjoining picture). 3. Fit instead the adapter and the oil pressure switch / sensor type DB.020.20001 4.
8 Alternative possibilities Replace engine control/instrument panel of a CM4.33 or CM4.42 engine II a - CM4.33 / CM4.42 with an ALFA20E panel + temperature gauge Following must be done to connect an ALFA20E panel to the engine models CM4.33 and CM4.42: 1. Remove the plug from the thermostat housing (see adjoining picture) 2. Fit instead the temperature sensor type DB.020.20003 3. The wiring features two plugs: one for the temperature switch (already fitted) and the other one for the temperature sensor.
Alternative possibilities 8 Extension of the ALFA20E panel with a temperature gauge Following must be done to replace the voltmeter in the ALFA20E panel by a temperature gauge. If so required, the temperature gauge may also be positioned next to the panel. 1. Remove the connecting plugs from the voltmeter. 2. Remove the voltmeter by loosening the bracket (see picture A.) 3. Remove the finishing ring from the temperature meter, by turning it anti-clockwise (see picture B).
9 Electrical wiring diagrams 1. Panel Panel side side 2. 4. 5. 3. 8. 7. 6. Pre-heating (Glow Plugs) Engine side Engine side ALFA10E WARNING LAMP PCB 9. 10. 11. 12. 13. 14. 15. 24 Crafted with CRAFTSMAN MARINE 18. 19. 20. 21.
Electrical wiring diagrams 9 Explanation wiring diagram A1 Red 4 Plug engine control panel type B A2 Violet 5 Plug engine extension cable type B A3 Yellow A4 Orange 6 Battery A5 White 7 Battery main switch A6 Black 8 Automatic fuse 9 Starter motor B1 Green 10 Starter relay B2 Brown B3 Grey 11 Pre-heating plug B4 Yellow/green 12 Pre-heating relay B5 Blue 13 Fuel lift pump (ETR = energized to run) B6 Pink 14 Stop solenoid (ETS = energized to stop) B7 Blue 15 Al
9 Electrical wiring diagrams 1. 22. 23. 25. Panel Panel side side 2. 4. 5. 3. Engine side Engine side ALFA20E WARNING LAMP PCB 8. 7. 6. 9. 10. 11. 12. 13. 14. 15. 26 Crafted with CRAFTSMAN MARINE 16. 18. 19. 20. 21.
Electrical wiring diagrams 9 Explanation wiring diagram A1 Red 4 Plug engine control panel type B A2 Violet 5 Plug engine extension cable type B A3 Yellow A4 Orange 6 Battery A5 White 7 Battery main switch A6 Black 8 Automatic fuse 9 Starter motor B1 Green 10 Starter relay B2 Brown B3 Grey 11 Pre-heating plug B4 Yellow/green 12 Pre-heating relay B5 Blue 13 Fuel lift pump (ETR = energized to run) B6 Pink 14 Stop solenoid (ETS = energized to stop) B7 Blue 15 Al
9 Electrical wiring diagrams 1. 22. 23. 24. 25. Panel side Panel side 2. 4. 5. 3. 8. 7. 6. Pre-heating (Glow Plugs) Engine side Engine side ALFA30E / ALFA40E WARNING LAMP PCB 9. 10. 11. 12. 13. 14. 15. 28 Crafted with CRAFTSMAN MARINE 16. 17. 18. 19. 20. 21.
Electrical wiring diagrams 9 Explanation wiring diagram A1 Red 4 Plug engine control panel type B A2 Violet 5 Plug engine extension cable type B A3 Yellow A4 Orange 6 Battery A5 White 7 Battery main switch A6 Black 8 Automatic fuse 9 Starter motor B1 Green 10 Starter relay B2 Brown B3 Grey 11 Pre-heating plug B4 Yellow/green 12 Pre-heating relay B5 Blue 13 Fuel lift pump (ETR = energized to run) B6 Pink 14 Stop solenoid (ETS = energized to stop) B7 Blue 15 Al
10 Drilling pattern / principal dimensions Verify all dimensions closely, prior to cutting! MAKE USE OF SEPARATE A4 SHEETS TO MAKE THE PATTERN! ALFA10E 12 not ample x e 2.
Drilling pattern / principal dimensions 10 Verify all dimensions closely, prior to cutting! MAKE USE OF SEPARATE A4 SHEETS TO MAKE THE PATTERN! ALFA20E 12 198 176 174 12 144 166 example pattern DrillDrill pattern scale in mm scale in mm 142 not to scale 2.
10 Drilling pattern / principal dimensions Verify all dimensions closely, prior to cutting! MAKE USE OF SEPARATE A4 SHEETS TO MAKE THE PATTERN! 260 238 236 12 ALFA30E 12 example 2.
Notes Crafted with CRAFTSMAN MARINE 33
Notes 34 Crafted with CRAFTSMAN MARINE
Notes Crafted with CRAFTSMAN MARINE 35
ZD-010-006.2.1.10.09 info@craftsmanmarine.com www.craftsmanmarine.
