H • MODEL NO 298.586191 O owner's :_responsibility • _ maintenance el operation shooting L Publication 96745_0:205 No.
TABLE OF CONTENTS SPECIFICATIONS ....... OWNER'S RESPONSIBILITY Page No. 1 2 .................................. MAINTENANCE .............................. ...: ......... LUBRICATION GEAR HOUSING .......................... .. MUFFLER INSPECTION ...... • : .......... PROLONGED STORAGE .................................. OPERATIONS _ ..... ......... ............ ........... NEW AUTOMATIC CLUTCH ..................... ............. BOAT MOUNTING ...................................... ....
IMPORTANT Owner's Responsibility and Operating BE SURE TO READ AND OPERATING SAFETY 1, CHECK Learn Safety Check DO TH_:FOLLOW}N_ YOUR OUTBOARD List _rORE MOTOR LIST and observe the boating laws of the U.S. Coast: Guard. state, I_aJ author- ities U.S. Coast Guard regulations require=the fo owing: a. Provide an approved life-vest, type 1.2 or 3,Personal Flotation Device fat each person in boat, {Encourage pas_ngers to wear them.} ..... b. if the boat exceeds 16 feet. also carry a type 4.
MAJOR PARTS Starlet Handle -Choke Lever Power Head Spark Plug Sl0p Bull0n ..... FuelShuFoUValve Sleeting Handle Fuel SedimenlB0wl and Filter Twist: Grip t Dual AulomalicClulch Housing _ ReverseDriving LOCkL _ : - ClampStud Handles / TransomBracket Tilt Pin Adjuslmenl- Drive Shall Pipe MulflerPipe.... _.._ Exhausl0ulleI Cavilali0n Plale PropeUerFill and Drain Piu{] CotlerPin .Gear Housing Figure" I " BOLT-----,. MAINTENANCE zfj -_- \ / " _.' " _,../.GEAR IIOUSINC: \, _.... _)._" .
MAINTENANCE 2. LUBRICATION--GEAR a. The Gear Housing has been pre.lubricated at the factory; however, the grease level should HOUSING be checked as follows using SAE 90 outboard mo_ur grease° ISee Figure 2). (I) Prior to initial operation. {2) After firstfour (4) hoursof use. (31 Recheck after every fifty (50) hours {3} The (4] mounted on a stand vertically power head up for storage. Pull starter handle slowly until ance sure. b. C. : Center before the new season ' _-_.repair work required.
OPERATION 6. BOAT ,J= Mount MOUNTING the motor transom (sternl. on the center at the bool {See Figure4). CAUTION Hand tighten transom bracket and clamp stud handles simultaneously. 0o not use awrench Or any other device that would cause damage to brackets. Occasionally check to be sure lamp stud handles on lransom mounting |See Figure 5), l). TO obtain uutboard, lications Transom bracket are the best performance IIom ybur the |oItowing boat ttaf_som s_)ectare recommended: (See Figure 4).
OPERATIOX 8. 2-CYCLE ENGINE FUEL Use agood grade of regular in9 table below,) Always use BIA MIXTURE gasoline. CAUTION certified TC-W (See mix- _ oil in the 50:1 ratio. Failure to d0to may result ih excessive spark plug fouling, piston scoring, or bearing failure. Do not under any circumstances, use muttigr_Kle , such 8s IOW.30, or other automobile oils. If BIA certified Oil is not evaifebie, use an $AE 30or 40 2-cycle or oiJtboard oil.
OPERATION L WARN|NG _ • In case of an Emergency, the engine can be stopped by moving the Choke Lever to FUll Choke Position. If the motor will not be opelatedif0r_-_ period of time; if it is to be removed from the boat, or if it is to be tilted:up, recommend the following praCiice prevent spi!lage from the we :to carburetor throat and bowl .and to prevent gum formations in the carburetor during storage; t. Close luel shut-off valve end air 2. 11. Screw Figure 9 vent screw at fuel fi!ler cap.
OPERATION 14. FLYWHEEL SYSTEM MAGNETO WITH ELECTRONIC a. IGNITOR The magneto following sisterized b. ignition system consists of the component parts! Flywheel, TranElectronic Ignitor and ignition Coil. Inmect the following herd to start: _-{1) (2) if engine fails or is Spark plug as often as necef4ary. Be sure t_oark plug gap setting is .025 "° (O,6mm). Gasoline fuel supply and fuel-shut. off valve should be open. Figure (3) Carburetor being starved of fuel.
TFIOUBLESHOOTING CHECK LIST *Take -. you_ outboard 2000 motor into =_ny one of over Sears Sq=viee Units. "l'a=t k Empty X X x X X Fuel Line Kinked X Fuel Filler X X X Vent Screw X × X Carbufet0= × x Incorrecl x F-_.... Z'" × X X X X X x --'_---_'-X X X × I X " X X X X . X ' •X . X Flooded X Defective agent ..... - . Plug Transi_;terlzed Electronic X Weak Ignition Coil' Spark Plug _ _. Pug Gap . "......
REPLACEMENT ,PARTS FOR MODEL No.298.
FIG'1 ENGINE 32 75 74 31 B5 86
FIGol ENGINE REF.No. PARTS P.P,No. o_e+_o2ol.zou:YLIHD[I SHIOHD ;sT.o4ooo+goo;PALE PLUG CAP NAME ASS'Y 018-00540-200 002-10200-803 017-10200-202 040-10100+ZOO 041-10|00-201 03_-02000-20! 031-10100-210 Q_t-_OIQO-200 048-I0242-800 SPAI[ PLU_-BHESA _YLIEOEE COEP, • :+[IMDEI Gks£ET ' p:ISTON ||KG++ ...... PI$TOH+:_II_G _ISTOXPIX CI|CLIP PISTOH_+ ,' PISTON tll 1¢I35" C[ANI+$HAFrT_OMP. 088-02000-E00 ggg-O1820.300 999-6_|73.000 ggg_82101"004 HOOD+IUPF £EY 3Xi+X$. ALL BEAEIgG 10203 IL SEAL 17301 .
IG.2 TANK, CLUTCH & MUFFLER 102 fIG,3 1oo 43 5o _5 56 55 3O 34 P_._.
: i FIG.2 TANK, CLUTCH /:// ¸¸7¸:::̧ • & MUFFLER PARTS NAME TANK CAP ASS+Y TAXi CAP GASIET. ENGINE COVER (SEALS) CUSHION HUiBEI COLLAI STANTEI PAUL EASE STAZTEI PAVL SPNIHG STAITEl PAUL STEPBOLT FUEL TAXI FUEL TAME BAND COMP. FUEL TAN[ DBACXET CONP+ FUEL TAXI BEACKET 9 TA#I SHPPOIT IUOBE! FUEL TAXI CUSHION _UBBE_ PUlL TAXI CUSHION lUeBEX PET+COCK AS$*Y PET-COCI FIXING NUT FUEL PIPE SXBXIID FUEL PiPE 4,SXBXi40 CLIP D rIM HOLDEI STOP BUTTON COVEI STOP BUTTO_ COHP.
JG,3 RECOIL STARTER 13 . REF.No. 13-000 _00| -002 -003 :OOg -011 -012 :013 :0)4 -015 -Ol? :010 _019 _020 -021 -022 -023 -_024 -020 -03o P.P.No, - .... PARTS 26 NAME 7S_-I0207-g00 EECOIL STARTEI ASS'Y 772-10207-200 RECOIL STAR?El BOOY 774-10200-200 STARTER ROPE REEL .... ,_ 770-10200-203 EECOIL SP|IflG . . i : T83-01006-20| sTAITI! tOPE 780-10201-200 LOPE GOIDE 785-10207-20! STAETER HAROLE :! 833-10207-200 STAITER RANDLE CAP' 092-0|040-011VASRE| 4 ' .... 773-10200-200 PgLLEY SgAFT/ouTER ....
FIG.4 CARBURETOR 39 © {_ .......... 40 29 ..... -21 30 -" 31 -- _'_ REF.No. -o02 P.P;No. PARTS NAME_ :i' O'ly CAteU_TO_IXSS'Y .....
FIG:5 HANDLE & BRACKET 8 9 13 12 II 10 72 P3 , 41 20 24 28 25 26 IF 40
FIG.5 HANDLE REF.No. 5.000 & BR'ACKET P.P, No.
FIG'6 DRIVE SHAFT PIPE,& GEAR ICASE --13 38 39 21 23 ! 30 29
FIG,6 DRIVE SHAFT PIPE& GEAR CASE H REFoNo. P.P.N0.
FIG.7 TOOLS ii!i .... o. REENo, 7-000 1-001 7-002 ? -003 ?-Q04 21 PARTS .......... NAME..... io',y P.P.No.
MODEL NO. 298.586191 For quick service or repair, take your Outboard Motor to any Sears Service Unit throughout the U.S. and Canada Each Service Unit is staffed by trained technicians, using Sears approved parts and repair procedures to ensure that we meet our pledge to you-"We service what we sell." Refer to the local telephone directory for the Sears Unit nearest you.