6 Amp 2-in-1 Jig Saw Model No. 320.28223 • WARRANTY • SAFETY WARNING: To reduce the risk of injury, the user must read and understand the Operator's manual before using this product. • • • • • • UNPACKING DESCRiPTiON OPERATION MAINTENANCE TROUBLESHOOTING ESPANOL Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Warranty Page 2 Safety Symbols Pages 3-4 Safety Instructions Pages 5-10 Unpacking Page 11 Description Pages 12-14 Operation Pages 14-28 Maintenance Pages 28-29 Accessories Page 30 Troubleshooting Page 31 Exploded Pages 32-36 View and Parts List Sears Repair Parts Phone Number CRAFTSMAN Back Cover ONE YEAR FULL WARRANTY FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. Defective product will be replaced free of charge.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.
Some of these following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. SYMBOL NAME DESIG V Volts Voltage A Amperes Current Hz Hertz Frequency W Watt Power min Minutes ,m_ Alternating Direct no ] .../min Current Current Alert Manual Alert speed, Double-insulated Revolutions, orbits, etc.
,_ WARNING: Be sure to read and understand all instructions in this manual before using the jig saw. Failure to follow all instructions may result in hazardous radiation exposure, electric shock, fire, and/or serious personal injury. ,_ WARNING: Do not attempt to operate this tool until you have thoroughly read all instructions, safety rules, and warnings. Failure to comply with them can result in fire, electric shock, or serious personal injury. Save the manual and refer to it frequently.
• Be sure the laser beam is aimed at a workpiece (such as wood or rough coated surfaces) that does not have a reflective surface. Do not use on surfaces such as sheet steel that have a shiny, reflective surface. The shiny surface could reflect the beam back at the operator. Be aware that laser light reflected off of a mirror or any other reflective surfaces can also be dangerous. Always turn the laser beam off when not in use.
• Do not expose power tools to rain or wet conditions. power tool will increase the risk of electric shock. Water entering a = Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. = When operating a power tool outdoors, use an extension cord suitable for outdoor use.
= Disconnect the plug from the power source and/or the battery pack from the power tool before marking any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. = Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. = Maintain power tools.
SPECiFiC ,_ SAFETY DANGER: RULES FOR JIG SAW Keep hands away from cutting hand on the auxiliary handle or motor housing. saw, the blade cannot cut them. CAUTION: area and blade. Keep your second If both hands are holding the Blades coast after saw is switched off. • Hold tool by insulated gripping surfaces (handles) when performing an operation where the cutting tool may contact hidden wiring or its own cord.
ADDITIONAL ,_ RULES FOR SAFE OPERATION WARNING: Be sure to read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or personal injury. serious • Know your power tool. Read operator's manual carefully. Learn the applications, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious injury.
A WARNING: Your saw when you are assembling blades, cleaning, or when accidental starting, which should never be connected to the power source parts, making adjustments, installing or removing it is not in use. Disconnecting the jig saw will prevent could cause serious personal injury. When unpacking the box, do not discard contents are accounted for: 1. Carefully any packing materials until all of the lift the jig saw out of the carton and place on a stable, flat surface. 2.
KNOW YOUR JIG SAW (Fig. 2) Fig. 1 On/Off Trigger switch Scrolling control knob Power Lock-on button LaserTrac button Top handle Release button TM Power cord \ Tool-less "Live tool indicator" blade clamp Push-on switch LED light Blade storage Base plate Bevel Angle scale Scrolling/Orbit Locking knob for edge guide Edge guide mounting Laser aperture ManuaLRevised_10 0310 lever slot Variable speed Vacuum 28223 control blower knob Page 12
Before attempting to use this jig saw, familiarize features and safety requirements. This Jig Saw has the following • yourself with all of its operating features: 2-in-1 design: use it with the top handle or remove the handle and use it as a barrel-grip saw. 6 Amp, 800 to 3000 SPM (strokes per minute) variable speed motor. LaserTracTM: laser generator displays Variable Speed is controlled trigger switch handle. by the speed dial located Scrolling/Orbital the saw.
PRODUCT SPECIFICATIONS Input 6 Amps Laser Diode Type Red Laser Diode 650 nm Laser Class Class Ilia, power output<2.5 No load Speed 800-3000 Rating 120 volts, 60Hz AC Cutting angle range 0-45 ° left and right Cutting depth in wood 3-3/8" Cutting depth in steel 1/4" (6mm) Weight 6.15 Ibs (2.79 kg) _, CAUTION: The blade guide supports SPM (85mm) the blade when cutting all times rest against the back edge of the blade, except mode. It should rotate freely. TURN POWER ON-OFF WHEN 1.
ATTACHING TOP HANDLE ONTO JIG SAW (Fig. 4) 1. Unplug the saw and put the push-on switch on the saw body in the off position. 2. Hold the handle so that the curve in the front of the Fig. 4 handle corresponds with the curved surface of the saw body and the lower part of the rear of the handle aligns with the attaching plate on the saw body. 3. Slide the top handle onto the attaching plate, and hold down the handlerelease buttons until the top handle snaps and locks into place (Fig 4).
ADJUSTING THE CUTTING SPEED WITH THE VARIABLE SPEED DiAL (FIG. 6) The variable speed feature of this jig saw allows you to match the proper cutting speed to the material being cut, enhancing the overall performance of your saw and helping to save the blades from undue wear. 1. The variable speed dial is r i used to adjust the speed of I Fig. 6 the blade. 2. Turn the dial to increase or decrease the speed of the blade (Fig. 6). 3.
TOOL=LESS BLADE iNSTALLATiON The tool-less blade change control allows you to remove and replace the saw blade quickly and easily without the use of additional tools. 1. Unplug the saw. 2. Turn the saw upside down so you can access the blade clamp. 3. Lift the tool-less (Fig. 7a, 7b) Fig. 7a blade- change lever up (Fig. 7a), then insert the blade into the blade clamp (Fig. 7b).
_IL CAUTION: The blade guide rollers support the blade when cutting. The blade guide rollers must rest against the back of the back edge of the blade. The ONLY cutting operation where the blade guide rollers do not support the blade is when the saw is in the scrolling mode. When scrolling, the blade must swivel as it is guided to follow the scroll pattern. Always move the base back and blade guide rollers up and back away from the blade when operating in scrolling mode. (Fig 8a, 8b) REMOVING Fig.
USING THE LASER TRAC LIGHT FEATURE (Fig. 9a) i TM i Fig. 9a Your jig saw has a built-in laser light. To activate the laser, plug in your jig saw. _, WARNING: Laser radiation. Laser light. Avoid direct eye exposure. Do not stare into beam. Only turn laser beam on when tool is on the workpiece. Class II laser. 1. Mark the line of cut on the workpiece. 2. Adjust the cutting angle and cutting speed as needed. 3. Plug in the saw, and push the laser button to turn on the laser. 4.
SCROLMNG/ORBITAL CONTROL LEVER This jig saw is equipped with an orbital control lever that enables you to select the type of orbital action best suited for your purpose and workpiece material. Shift the lever to one of the positions described below prior to starting your cut. 1. SCROLLINGthis mode allows 360 ° blade rotation using the scrolling knob. In this mode, there is no orbital action.
CUTTING WiTH ORBITAL ACTION The foot must be all the way in the forward position: 1. Unplug the saw. 2. Turn the tool upside down. 3. Use the hex key to loosen the hex screw securing 4. Move the base of the saw forward. 5. Re-tighten the saw base. the hex screws. Orbital action is not observable when the saw is free-running. The saw must be cutting for orbital action to occur. The speed of cut is easier to see in thicker materials. See GENERAL CUTTING TIPS for additional instructions.
IMPORTANT: When you are manually scroll cutting always hold the saw handle in one hand and rotate the scrolling knob with your other hand, while applying pressure to the front of the saw so it does not jump out of the workpiece. NOTE: When scroll cutting intricate designs, we recommend cutting blade. ,_ CAUTION: that you use a scroll Excessive side pressure to the blade could break the blade which could damage the material being cut.
ON BOARD BLADE STORAGE (Fig. 14} A convenient feature on the saw is the blade storage compartment. The blade storage compartment is located on either side of the shoe. To open: pull the blade storage cover out. To close: push the cover in with your thumb or finger. GENERAL 1. CUTTING TiPS Always place the best or "finished" side of the workpiece "face down" so it does not get scraped or abused while sawing. Always clamp the workpiece securely before sawing. 2.
CUTTING METAL When cutting metal, always clamp down the metal workpiece to a stable surface and use a metal cutting blade. Be extremely careful to move the saw very slowly as you cut. Use the low speeds (position 1,2 or 3 on the variable speed dial). Also use the LOW position on the orbital control lever.
,_ WARNING: Do not let familiarity that a careless fraction of a second WARNING: PLUNGE with your saw make you careless. Remember is sufficient to cause severe injury. Always wear safety goggles or safety glasses when operating this tool. CUTTING (Fig. 16) Plunge cutting is useful and time-saving for making rough openings in soft materials, it makes it unnecessary to drill a hole for an inside or pocket cut. 1. Draw lines for the opening you want to cut. 2.
TO ADJUST BASE PLATE FOR BEVEL CUTTING (Figs. 18 19) AL_ CAUTION: Always remove the blade before adjusting ,_k CAUTION: To prevent damage to the tool when angle or bevel cutting, the the cutting angle. scroll mechanism must be locked in place with the cutting edge of the blade facing the front of the tool. 1. To adjust the cutting angle, first turn the tool upside down. 2. Use the hex key to loosen the hex screw securing the saw base. 3. Fig.
USING AN EDGE GUIDE (sold separately) An edge guide (sold separately) is used for straight cutting: WARNING: (Fig. 20) Fig. 20 Always unplug the saw from the power source before making any adjustment or attaching accessories. 1. Unplug the saw. 2. Insert the bar of the edge guide through the slots in the base of the jig saw (Fig.19). It can be inserted from either side of the base, with the edge guide facing down. 3. Screw the edge guide locking knob into the threaded hole in the base Fig.
CIRCLE CUTTING (FIG. 22) Fig. 22 This requires using a circle cutting / straight edge guide sold separately. 1. Before attaching the edge guide, draw a circle and drill a hole in the center of the circle. 2. Drill or make a plunge cut near the edge of the circle. 3. \ Turn off saw and Center Poi_n¢ disconnect plug from power source. 4. Attach the edge guide to saw as instructed in USING AN EDGE GUIDE, with the edge guide facing up. 5.
JIG SAW MAINTENANCE Periodic maintenance of your jig saw allows for long life and trouble-free operation. The saw can generate considerable quantities of cutting residue. A cleaning and maintenance schedule As a common-sense and preventive recommended steps: • Inspect should be maintained. maintenance practice, follow these the blade; check the rim for wear or damage. Keep the ventilation slots of the motor clean to prevent overheating of the motor.
The following recommended accessories and other selected Craftsman outlets.. ,_ WARNING: The use of attachments recommended EXTENSION might be dangerous are currently or accessories available at Sears stores that are not and could result in serious injury. CORDS: The use of any extension cord will cause some loss of power. To keep the loss at a minimum and to prevent overheating, use an extension cord that is heavy enough to carry the current that the tool will draw.
PROBLEM CAUSE SOLUTION Laser line is not projected, Laser is not turned on, or the tool is not plugged in. Make sure that the tool is plugged in, and press Laser ON/OFF button to turn laser on. Laser line is hard to see. Working bright, Reduce surrounding light level. LED worklight illuminate. does not LED worklight illuminates automatically when tool is plugged in. Check to see if tool is plugged in. Plug tool in.
6A Jig Saw MODEL NUMBER 320.28223 The Model Number will be found on the Nameplate. Number when ordering parts for this tool.
6A Jig Saw MODEL NUMBER 320.28223 The Model Number will be found on the Nameplate. Number when ordering parts for this tool.
28 29 _ 3320104000 Knob Set 1 _ Knob Assembly _ 1 30 3551339000 Bush 31 3420351000 Alum Cover 32 5610022000 33 3120477000 34 3520055000 i Aligning Bearing 1 35 5610106000 i Tapping Screw 1 36 3420946000 Drive Bracket 1 37 3520057000 Lower Sliding Bearing 1 38 28223 3320103000 _ 1 Screw 2 Bearing Holder 1 i Tapping 3420129000 Sliding 39 5610021000 i Tapping 40 5650001000 Plain Washer 1 41 3120444000 Dust Seal 1 42 3120491000 Guiding 1 43 3550213
58 3700226000 Washer 1 59 3700184000 Washer D 1 60 2820588000 Bearing Support Assembly 1 61 5700045000 Steel Ball 1 62 3120016000 Spring Tube 1 63 5620064000 Screw 2 64 3700227000 Washer 1 65 3550201000 Located 66 2822593000 Roller Support 67 3400175000 Knob 5610079000 Thread 68 28223 _ Pin 1 Set 1 1 Forming Screw .
89 3124066000 Blade Storage 2 90 3421084000 Base Plate 1 91 3124065000 Base Plate Cover 1 93 3700236000 Clamp Washer 1 94 5620013000 Hexagon Socket Screw 1 95 3320602000 Right Housing Assembly 1 96 2822242000 Blowing Knob 1 97 28223 L 3420339000 L Right Alum Cover _ 1 98 3650099000 Wire Guard 100 3123507000 i Transparent 101 4360001000 LED 1 102 2780030000 Laser Set 1 103 4890523000 PCB Assembly 1 104 5700011000 Ball Bearing 1 105 5700004000 Ball B
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