Operator’s Manual 2 Ton Aluminum / Steel Vehicle Jack Model 4809 CUSTOMER HELP LINE Parts and Questions 1-888-332-6419 8:00 AM - 4:45 PM Central Time Monday- Friday WARNING: Before using this product, read this Operator’s Manual and follow all its Safety Rules and Operating Instructions. • Safety • Operation • Maintenance Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. www.craftsman.
AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE, perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling. 1 ASSEMBLE AND INSERT HANDLE See ASSEMBLY on page 4 to assemble handle. Loosen handle socket screw. Insert end of handle into handle socket. Tighten screw. 6 Handle PURGE AIR With a flat blade screwdriver, loosen the oil fill screw about halfway up to release trapped air from the system.
CRAFTSMAN LIMITED WARRANTY SAFETY INSTRUCTIONS Read Operating Instructions Study, understand and follow all instructions in this manual before operating the jack. Failure to heed these warnings may result in loss of load, damage to the jack and/or jack failure resulting in personal injury or property damage. CRAFTSMAN LIMITED WARRANTY FOR ONE YEAR from the date of sale this product is warranty against defects in material or workmanship.
FRONT OF THE JACK PICTURE 1 PICTURE 2 Bottom of handle Saddle Lower Handle Upper Handle Quick Disconnect Front Wheels Lifting Arm Handle Socket Screw BACK OF THE JACK Handle PICTURE 3 Handle Socket Screw Rubber Block Pump Plunger Rear Swivel Casters POWER UNIT • Line up the hex shaped hole located at the bottom of the handle over the hex bolt inside the Handle Socket. • Lower the handle onto the bolt. Secure the handle in place by tightening the Handle Socket Screw.
• Pump jack handle until saddle nears contact with vehicle lifting point. Check to see that the saddle is centered and will contact lifting point firmly. • Continue to pump jack handle to lift vehicle to desired height. • After lifting, support the load with appropriately rated vehicle support stands before working on vehicle. To Replace Oil: • Fully open release valve by turning handle counterclockwise as far as it will go. • Turn the jack over so that old oil will drain from the oil fill hole.
EXPLODED VIEW AND PARTS LIST Oil fill screw # Description Qty. 1 Saddle 2 Lift Arm 1 1 3 Side Plate Assembly 1 4 Front Wheel 2 5 Rear Caster Assembly 2 6 Handle 1 7 Handle Socket 1 8 Power Unit Assembly 1 TROUBLESHOOTING Symptom Jack will Jack will Jack will not lift not hold not lift to load load full height X X X X X X X X Poor jack Handle lifting, raises by pump itself while feels spongy under load X X X Oil level is low in jack. Add oil as required.
NOTE 7 7
For Help Line, Parts and Service: Call 8:00 am - 4:45 pm, CT, Monday - Friday 1-888-332-6419 Para la linea de ayuda, partes y servicio: Llame de 8:00 am - 4:45 pm, CT, Lunes-Viernes 1-888-332-6419
