Owner's Manuam ® Generator HOURS: Mort. ° Fri. 8 a.m. to 5 p.m. {CT) CAUTtON PRECAUC_ON Before using this product, read this Antes de utilizar el producto, lea este manual and follow all Safety Rules manual y siga todas las Reglas de and Operating instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Hoffman Visit our Craftsman website: Part No. 193353GS (07192005) Draft9 Estates, www.craftsmamcom _L 60179 U.S.A.
STORAGE ............................... 17 TROUBLESHOOTING ...................... 18 SCHEMATIC/WIRING DIAGRAM ............. 19 REPLACEMENT PARTS ................. EMISSION SYSTEM VVARRANTY 20=28 ......... ESPANOL ............................. HOW TO ORDER PARTS ..........
This is the safety alert symbol. It is used to alert you to potential personal inju_' hazards. Obey all safety messages that foltow this symbol to avoid possible injury or death. WARNING ii_=!_l;ijRead manuat carefully and become familiarthiswith your generator. Know its applications, its limitations, and any hazards involved. The safety alert symbol (,&) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards.
WARNING WHEN ADDING OR DRAINmNG Turn generator before FUEL OFF and let it cool removing pressure WARNING fuel cap. Loosen at least WHEN ADJUSTING GENERATOR 2 minutes cap slowly to relieve + Disconnect in tank. place Fill or drain fuel tank outdoors. DO NOT overfill tank. Allow Keep fuel away from heat, and other DO NOT WHEN spark open the spark the wire where TESTING for fuel expansion.
KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator, Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
TO REMOVE CARTON GENERATOR FROM You will need two 1/2" or 13mm open end wrenches or a socket wrench with 1/2" or 13mm sockets, a 15/16" wrench and a needle-nose pliers to install this kit. • Open top flaps of shipping carton. • Slice two corners at end of carton from top to bottom so the panel can be folded down flat, then remove all packing material. Install the Wheel Kit as Follows: 1. Place bottom of generator cradle on a flat surface. Remove the generator and contents from the shipping carton.
BEFORE STARTING "THE Add Fue{ WARNING Add Engine OH IMPORTANT: Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure. NOTE: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF, SG, SH, SJ or higher. DO NOT use special additives. 1.
HOW TO USE YOUR GENERATOR Generator if you have any problems operating your generator after reading the manual, please call the generator he+p+ineat 1-800-222-3136. Generator Clearance System Location WARNtNG Ground The generator has a system ground that connects the generator flame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).
6. To Start The Engine CAUTION Move choke lever to "Run" position a short distance at a time over several seconds in warm weather or minutes in cold weather. Let engine run smoothly before each change. Operate with choke in"Run" position. NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil )rotection device. See "Don't Ovedoad Generator".
CORD SETS AND RECEPTACLES I cAuTmo. • NEVER attempt to power amperage than generator • DO NOT overload Generator". 120/240 Volt AC, 20 Amp 1 This is a full capacity receptacle; it can supply the generator's full rated output from this sole outlet. The outlet is protected by two 15 Amp push-to-reset circuit breakers. 4-Wire Cord Set a device requiring more or receptacle can supply, the generator, See "Don't Receptacle .
inanemergency, usetheoriginalshippingcartonas a temporary shelter: 7. Cutoffallcartonflaps. 8. Cutoutonelongsideof cartontoexposemuffler sideof unitasshown. For a more permanent shelter, build a structure that wiJl enclose three sides and the top of the generator. 7. Make sure entire muffler-side of generator is exposed, as shown previously. IMPORTANT: The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft.
DON'T OVERLOAD GENERATOR Capacity You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps: 1. Select the items you will power at the same time. 2. 3. 4. Plug in and turn on the next load. 5. Again, permit the generator to stabilize. 6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.
ENGtNE TECHNICAL INFORMATION PRODUCT This is a single cylinder, overhead valve(OHV), air cooled engine. It is a low emissions engine. Generator Rated Rated Rated Rated in the State of California, Model Series 120000 engines are certified by the California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine.
MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service is rec uired when operating in adverse conditions noted below.
ENGINE MAINTENANCE C[eanlRepmace Spark Plug Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. 1. Clean area around spark plug. WHEN ADJUSTING GENERATOR Disconnect place WHEN OR MAKING the spark plug wire from the wire where TESTBNG Use approved DO NOT Checking REPAIRS check FOR spark contact ENGINE SPARK 3. Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.
Carburetor Spark Attester if you think your carburetor needs adjusting, see your nearest Sears service center. Engine performance may be affected at attitudes above 3000 feet. For operation at higher elevations, contact your nearest Sears service center. CJean Spark Arrester Screen Screen The engine exhaust muffler has a spark attester screen. Inspect and clean the screen every 100 hours of operation or once each year, whichever comes first. _eat .
Change OH While engine is still warm, drain oil from crankcase. Refill with recommended grade. Thegeneratorshouldbestartedatleastonceevery sevendaysandallowedtorunat least30minutes.If thiscannotbedoneandyoumuststoretheunitfor morethan30days,usethefollowinginformation as a guideto prepareitforstorage. Long Term Storage Oil Cylinder Bore Instructions • Remove spark plug and pour about 1 ounce (30ml) of clean engine oil into the cylinder. • Install spark plug and crank slowly to distribute oil.
Problem Correction Cause One of the circuit breakers is Reset circuit breaker. open. Engineis running, output but no AC is available. Fault in generator. Contact Sears service facility. 3. Poor connection or defective cord set. 3. Check and repair. 4. Connected device is bad. 4. Connect another device that is in good condition. Short circuit in a connected load. Engine runs good at noqoad but "bogs down" when loads are connected. Engine speed is too slow. . 4.
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CRAFTSMAN Main Unit _ 3600 Watt AC Generator Exploded 580.
CRAFTSMAN Main Unit _ Item 1 2 4 5 6 8 10 11 14 15 17 18 19 20 21 22 23 24 25 26 31 34 35 37 40 41 44 45 48 50 51 52 55 58 59 900 3600 Watt AC Generator 580.
CRAFTSMAN Contro_ 3600 Watt AC Generator Pane_ m E×p_oded View 580.
CRAFTSMAN Alternator 3600 Watt AC Generator m Exploded View 580.323602 & Parts List j..JJ'i .J .J \ \ I x \ \ 2 7 x \ \ \ 8 7 © Item 1 2 3 4 5 6 7 8 9 10 13 Part # 186059GS 191685GS 191686AGS 186060GS 86308GS 91825GS 66849GS 22694GS 81917GS 193428AGS 194274GS Description ADAPTER, Mounting, Alternator ROTOR STATOR RBC, with O-Ring (p/n 189197GS) HHCS, M6- 1.0x 115 SEMS ASSY, Holder, Rectifier/Brush TAPT[TE, M5 - 0.
CRAFTSMAN 3600 Watt AC Generator Whee_ Kit m E×p_oded View and Parts 580.323602 List / / 7 Item 1 2 3 4 5 6 7 8 9 10 11 Part # 189715GS 94034GS 52858GS * 93728GS 197061GS 87005AGS * 94222QGS * 189718GS Description ASSY, Handle (Includes item 11) LEG, Mounting NUT, Locking Hex M8 - 1.25 HHCS, M8- 1.25 x 45 AXLE WHEEL PIN WASHER, Flat M12 NUT, 518 - 18 Jam Lock HHCS, M8- 1.25x20 GRIP, Handle * _ items without part numbers are common fasteners and are available at local hardware stores.
ENGINE_ 7.0 HP, Briggs and Stratton, 120312 - Exploded View 40 35® 238© 83O 36_ 24_ 332 718 522 Y 746 742_ ._..
ENGINE, 7.0 HP, Bdggs and Stratton, 120312 - Exploded View 633@ 163 365 95 _ 51 977 CARBURETOR GASKET SET 968 276@ 51 163_.
ENGINE_ 7.
ENGINE, Item 1 2 3 5 7 11 12 13 15 15A 16 18 20 21 22 23 24 25 7.
Sears, Roebuck and Co., U.S.A. (Sears), the California Air Resources Board the United States Environmenta_ Protection Agency (U.S.
Emissions Durability Period and Air Information Engines On Your that are certified Resources display Board Engine to meet (CARB) information Emissions the California Tier 2 Emission regarding index Labe_ Air must Durability Period and Air Index. The engine manufacturer makes this information available to the consumer on emission labels.
GARANTIA ........................................................... 32 REGLAS DE SEGURIDAD ............................. 33-34 CONOZCA SU GENERADOR ............................... 35 MONTAJE ....................................................... 36-37 FUNCIONAMENTO ........................................ 38-42 ESPECIFICACIONES ........................................... 43 GARANTIA SEARS le garantiza materiales y mano de compra original.
Este es el simbolo lesion de alerta para e[ persona[. este simbo[o de seguridad. Es usado Siga [as instrucciones para evitar posibJes [esiones para indicarle de todos usos, con su generador.
ADVERTENCIA CUANDO DEP6SITO ANADA COMBUSTIBLE O VACiE EL CUANDO AJUSTE Apague et generador (posici6n OFF) y d6jelo enfriar al menos por 2 minutos antes de remover ta tapa de ta combustible. Afloje ta tapa lentamente para dejar que la presi6n salga del tanque. Uene o vacie el dep6sito de combustible REiPARACIONES A SU Siempre desconecte et atambre de ta bujia y col6quelo donde no pueda entrar en contacto con la bujia. CUANDO a la intemperie.
CONOZCA SU GENERADOR Lea este manual del propietario y Jas tegJas de seguridad antes de operar su generador. Compare Jes Hustreciones con su generador pare familiarizarse con la ubiceci6n de los diferentes controles y ajustes. Conserve este manual pare referencias futures.
PARA RET RAR DE LA CAJA Abra con cuidado envio, Corte las tapas dos esquinas superior panel Retire de manera en forma CONTENIDO Instale que pueda plana, despues doblar e! Principal Aceite del Motor 2. Coloque marco 3. con la lista a 4. NOTA: 5. 6.
ANTES DE DARLE ARRANQUE AL Agregue Combustible ADVERTENCIA Agregue Aceite de Motor IMPORTANTE: Cualquier intento de hacer girar o arrancar el motor antes de que se haya depositado el aceite recomendado puede resultar en falla del motor. NOTA: Cuando agregue aceite al compartimiento del motor, utilice Onicamente aceite detergente de alta calidad, designado con la clasificacion AP! de servicio SF, SG, SH, SJ o superior. NO use aditivos especiales. 1.
COMO USAR SU GENERADOR Sl TIENE PROBLEMAS operando su generador despu6s leer el manual, por favor Ilame a la linea de ayuda para generadores al 1-800o222o3136. Tierra de Ubicaci6n del Generador Espacio A[rededor Libre de[ Generador ADVERTENCIA del Sistema El generador dispone de una conexion a tierra del sistema que conecta los componentes del bastidor a los terminales de tierra de los enchufes hembra de salida de CA.
Encienda e_ Motor Vea "No sobrecargue 6. Mueva la palanca de choke a la posici6n "Run" una distancia corta a la vez por algunos segundos en un clima calido, o algunos minutos en un clima frio. Deje que e! motor corra suavemente antes de cada cambio. Opere con el choke en la posici6n "Run".
JUEGOS DE CORDONES Y ENCHUFES CONECTORES Tomacorriente 20 Arnperios i PRECAUCtON Este es un tomacorriente que usted puede • NO sobrecargue et generador. Sobrecargue Generador". de capacidad tomar e! vatiaje total, nominal Io que significa total de este solo con dispositivo _go de Cable o el 120 Voltios de 4 Alambres ConsuRe el apartado "No de usar!os. utilizados (Neutro) de! generador.
En caso de emergencia, embalaje 7. 8. original Corte Corte utilice como las tapas dei Para una protecci6n temporal que rodee de la caja. uno de los lados expuesto muestra. la caja de carton una proteccion 7.
NO SOBRECARGUE GENERADOR Capacidad Usted debe suficiente carga vataje Seleccione 2. (cuando al mismo proveer a los cuales tiempo. los aparatos puede este funcionando) para los aparatos la energia, mismo que su generador calificado (al encender) proveer 1.
INFORMACION Tg:CNICA SOBRE EL ESPECIFICACtONES PRODUCTO MOTOR El motor es de uno cilindros, refrigerado En e! Estado han obtenido Board de valvulas en cabeza (OHV), Especificaciones por aire y de baja emisi6n. de California, la certificacion (Consejo los motores de la serie 120000 del California Air Resources de recursos de aire de California) del Generador Potencia M&xima Potencia de Sobretensi6n Voltaje de Nominal DEL ................. .......... a 240 Voltios ...........
PROGRAMA DE MANTENIMIENTO Siga los intervalos opere la unidad CALENDARIO ANOTE horarios o de calendar!o, en las condiciones Io que ocurra adversas descritas primero. Se requiere de servicio con mayor frecuencia cuando a continuaci6n.
MANTENIMtENTO DEL MOTOR LimpieiReemplace Cambie la bujia cada aSo, Io que suceda arrancar AJUSTE O HAGA REPARACWONES 1. Limpie 2. Retire 3. Revise A SU 100 horas primero. mas facilmente y a funcionar o una vez al a su motor a mejor. de la bujia. la bujia. la separacion y ajuste (0.76ram) de operacion Esto ayudara el area alrededor y revise alambre CUANDO _a Bujia dei electrodo la separaci6n con un calibrador a 0.030 de pulgadas si es necesario.
Carburador Si usted cree que su carburador necesita ajuste, visite su centro de servicio Sears mas cercano. El funcionamiento de! motor podda resultar afectado a altitudes por encima 3000 pies. Para operaciones a elevaciones mayores, pongase en contacto con el centro de servicio Sears __ MALLA de mas ACHISPAS cercano. Limpie la PantaHa SJLE__ Apagachispas El silenciador apagachispas.
GENERALIDADES El generador siete dias deber& y debera 30 minutos. unidad como Cambio ser encendido dejarlo Si no puede funcionar hacer por mas de 30 dias, guia para preparar al menos una vez cada al menos use la siguiente su unidad la informacion Aceite el Di&metro Quite las partes carburador, evitar esenciales alcohol durante indica etanol Tambien, o metanol) la bujia de aceite Coloque aceite.
Prob[ema So[ucJ6n Causa 1, Uno de los cotacircuitos est& 1. Rea]uste el cortacircuito. 2. P6ngase en contacto con la Planta de Servicio de Sears. abierto. E[ motor existe est_ sa[ida E[ motor funcionando pero funciona bien sin Falla en el generador, 3, Mala conexi6n defectuoso, 4, no de AO disponib[e. cargas pero °'funciona ma[" cuando cargas son oonectadas. 2, o juego de cordones 3. Revise El dispositivo real estado. conectado esta en 4.
Sears, California, Roebuck CARB, and Co., U.S.A. (Sears), pot sus sig[as en ingles) Ambienta[ Dec[araci6n (derechos California y United Air Resources Board (Consejo States Environmental Protection de EE.UU., EPA, de garantia y obHgaciones por sus de[ sistema de[ propietario LA COBERTURA DE LA GARANT[A DE CONTROL DE EMISIONES APLICA A LOS MOTORES CERTIFtCADOS ADQUtRIDOS EN de control SE a el control de emisiones de _a EPA de c.
Jnformaci6n Sobre emPeriodo de Durabilidad de mas Emisiones y e_ indice de Aire en _a Etiqueta de Emisiones de_ Motor Periodo de Cump_imiento de _a Normativa de Emisiones en ia Etiqueta de CumpHmiento de Emisiones dem Motor Los motores con certificaci6n de cumplimiento de la normativa sobre emisiones de nivel 2 del California Air con la certificacion de cumplimiento de la fase 2 de las normas sobre emisiones de la United States Environmental Resources Board (CARB) deben mostrar informaci6n Desde
Your Home For repair-in your home-of alJ major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For,the replacement parts, accessories and owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® Anytime, (1o800-469-4663) day or night (U.S.A. and Canada) www.sears.corn www.sears.