Owner’s Manual CRRFTSMRN 5.0 HORSEPOWER 2000 PSI 2.2 GPM HIGH PRESSURE WASHER Model No. 580.762010 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST) SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A. Part No.
TABLE OF CONTENTS SAFETY RULES...................................................3 STORAGE ......................................................15 ASSEMBLY..................................................... 4-5 TROUBLESHOOTING.......................................... 16 OPERATION.................................................. 6-10 REPLACEMENT PARTS ................................... 18-33 MAINTENANCE ............................................ 11-14 HOW TO ORDER PARTS........................
SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER. CAUTION: Before using this product, read this manual and follow all Safety j Rules and Operating Instructions. WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
ASSEMBLY CARTON CONTENTS HOW TO SET UP YOUR PRESSURE WASHER The following parts are shipped loose with your pressure washer. Before assembling, become familiar with each piece. For the most part, your Craftsman High Pressure Washer has been assembled at the factory. You must, however, attach the wire form, assemble the spray gun and attach the high pressure hose to the pump and spray gun. Check all carton contents against the listing below: Main Unit; • Pressure Washer (w/wheels) and Guide Handle.
HOW TO SET UP YOUR PRESSURE WASHER Place assembled spray gun on holder. (continued) • Cut the tie wraps on the High Pressure Hose and connect to Spray Gun. Tighten by hand. Remove plastic cap and connect High Pressure Hose to Pump. Tighten by hand. • Place turbo nozzle in grommet hole in base. PRE'OPERATIONAL CHECKLIST Before you operate your new high pressure washer please review the following items: Attach High Pressure Hose here • All assembly instructions have been completed.
OPERATION KNOW YOUR HIGH PRESSURE WASHER Read this owner’s manual and safety rules before operating your high pressure washer. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Lever — Sets engine in starting mode for recoil starter and STOPS running engine. Choke Rod — Adjusts for cold or warm engine startup. Recoil Starter Grip — For starting engine manually.
HOW TO USE YOUR PRESSURE WASHER -IF YOU HAVE ANY PROBLEMS operating your pressure washer, please call the pressure washer helpline at 1-800-222-3136. DANGER! NEVER adjust spray pattern when spraying. NEVER put hands in front of spray nozzle to adjust spray pattern. You could be injured. HOW TO USE THE ADJUSTABLE NOZZLE One of the nozzles you can attach to the nozzle extension (wand) is the adjustable nozzle.
WARNING Be extremely careful rf you must use the pressure washer from ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds in the wand as you climb. When you press the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing apparatus. ENGINE OPERATION STARTING THE ENGINE • To start a cold engine, pull the choke rod to the CLOSED position.
BEFORE STARTING THE PRESSURE WASHER WARNING: Improperly maintaining this engine or feilng to correct a problem before operation could causea malfonction in which you could be seriously Bijured. Always perform a pre-operation in^section before eac^ operation and correct any problem. Note: It is important before you operate the pressure washer to check the condition of the engine. Check for signs of any gas or oil leaks.
HOW TO START YOUR PRESSURE WASHER Move Ignition Switch Lever to the ON position. You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat or whatever you plan to dean. Position the nozzle in the low pressure mode (nozzle slid forward) and squeeze the trigger on the spray gun to relieve the air pressure caused by turning ON the water. Water will flow out of the gun in a thin stream.
MAINTENANCE CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE HOURLY 0 PERATING INTERVAL SERVICE DATES REGULAR SERVICE Before Each Use MAINTENANCE TASK Every 25 Hours or Yearly Every 100 Hours or Yearly pressure washer Check/clean water inlet screen on quick-connect. xt Check high pressure hose. X Check detergent hose. X Check spray gun and assembly for leaks. X Purge pump of air and contaminants. X ENGINE Check oil level. X Change engine oil.
BEFORE EACH USE ENGINE MAINTENANCE • • • • • • CHECKING OIL LEVEL Check water inlet screen for damage. Check high pressure hose for leaks. Check detergent inlet hose and filter for damage. Check gun and wand assembly for leaks. Purge pump of air and contaminants. Check engine oil level. Oil level should be checked before each use, and at least after every 5 hours of operation as follows; PRESSURE WASHER MAINTENANCE • Check the engine oil level with the engine stopped and in a level position.
SERVICING THE AIR CLEANER CLEAN/REPLACE SPARK PLUG Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. Replace with NGK: BPR6ES or equivalent type spark plug. Replace air cleaner once every 100 hours of operation or once each year, whichever comes first.
Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle. Reinstall orifice into nozzle. DO NOT overtighten. Reconnect nozzle to nozzle extension. Insert wire into the nozzle orifice, and turn it back and forth to clear any obstruction. Reconnect with the water supply, turn ON the water and start the engine. Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds.
STORAGE AFTER EACH USE Note: To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow these instructions: Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and Ireeze" pump action. Follow these procedures after every use; • • PROTECT FUEL SYSTEM • Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION 1. Nozzle in low pressure mode. 1. Pull nozzle backward for high erratic pressure, chattering, loss of 2. Water inlet is blocked. 2. Clear inlet. pressure, low water volume. 3. inadequate water supply. 3. Provide adequate water flow at 4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak. 5, Clogged water inlet screen. 5. Replace / clean water inlet screen. Pump has following problems: pressure mode.
NOTES 17
PARTS CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 HONDA 4-Cycle Engine GC160 CYUNDER BARREL Part No. Ref NO. Descriotion OtiL 1 2 Cylinder Assembly Clip, Valve Guide Cover, Head 1 1 12000-ZL8-000 12216-2E5-300 1 12311-2L8-000 1 4 12355-2L8-000 90013-883-000 Oil Seal (25.4x62x6) Spark Plug (BPR6ES) (NGK) 1 1 1 90014-952-000 91201-ZL8-003 Guide, Ex. Valve (OS) 1 3 4 5 6 7 8 9 Cover Comp.
CRANKCASE COVER Ref No. Descriotion 1 Cover Assembly, Crankcase (Q-Type) Cover Assembly, Crankcase (U-Type) Part No.
PISTON Ref No. 2 3 4 5 6 Description Qty. Part No.
CAMSHAFT Ref No. Descriotion QHu 1 Pulley Comp., Camshaft Shaft, Cam Pulley Belt, Timing (84HU7 G-200) Arm, In. Valve Rocker Arm, Ex. Valve Rocker Shaft, Rocker Arm Valve, In. Valve, Ex. Spring, Valve Retainer, In. Spring Valve Screw, Tappet Adj. Nut, Tappet Adj. 0-Ring (6.8x1.9) 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No.
CARBURETOR ----- Q Ref No. Descriotion Qty. Part No. 1 2 3 Gasket Set Float Set 1 1 16010-883-015 16013-ZL1-003 Chamber Set, Float Screw Set Screw Set, Drain Screw Set B Screw Set 1 16015-2L8-003 1 1 16016-ZG0-W00 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 1 1 Carburetor Assy. (BB61B B) Valve Comp.
AIR CLEANER Ref No. Descriotiori Qtv. 1 Tube, Breather 1 15721-ZL8-000 2 Element, Air Cleaner Housing Comp., Air Cleaner 1 15721-ZL8-000 17220-ZL8-000 17228'ZL8-000 3 4 1 Gasket, Air Cleaner Cover, Air Cleaner Bolt, Flange (6x112} (CT200) 5 6 1 1 Part No. 17231-ZL8-000 90003-ZL8-000 2 MUFFLER Ref No. Descriotion 1 Muffler Comp. Protector, Muffler 2 3 4 Part No. Protector, Muffler Arrestor Comp.
„ OWSUErW FUEL TANK Ref No. Descriotion pty. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Pump Assy., Fuel Rubber, Supporter (107MM) Tube, Diaphragm Filter, Fuel Tank, Fuel Tank, Fuel Rubber B, Tank Mounting Joint, Fuel Tube Collar, Fr. Cover Setting Stay A, Fuel Tank Cap Assy., Fuel Tank Tube, Fuel Tank Tube, Fuel Tube, Fuel Tube, Fuel Return Rubber, RR. Fender Bolt, Stud (F/Tank) Washer (8MM) Collar (14x6.1) Bolt-Washer (6x25) Screw-Washer (5x14) Nut.
FLYWHEEL & IGNITtON COIL Ref No. Descriotion Qtv. 1 Key, Special Woodruff (25x18) 1 13331-357-000 2 Coil Assy., Ignition 1 30500-ZL8-004 3 Clamp, Stop Switch Wire 1 30548-ZL8-000 4 Clamp, Wire 1 30549-ZL8-000 5 Flywheel Comp. 1 31110-ZI8-004 6 Wire, Stop Switch 1 32195-ZL8-000 7 Wire, Stop Switch 1 32195-ZL8-810 8 Protector, Switch 1 35419-ZL8-000 9 Switch Comp.
CONTROL (1) Ref No. Descriotion Qty. 1 Control Assy. 1 16500-ZL8-000 2 Arm, Governor 1 16551-ZL8-000 3 Rod, Governor 1 16555-ZL8-000 4 Spring, Governor 1 16561-ZL8-000 5 Spring, Throttle Return 1 16562-ZL8-000 6 Lever, Control 1 16571-ZL8-000 7 Spring, Lever 1 16574-ZE1-000 8 Washer, Control Lever 1 16575-ZL8-000 9 Spacer, Control Lever 1 16578-ZE1-000 10 Base Comp.
CONTROL (2) Part No. Ref No. Descriotion 1 Control Assy. 1 16500-ZL8-800 2 Arm, Governor 1 16551-ZL8-000 3 Rod, Governor 1 16555-ZL8-000 4 Spring, Governor 1 16561-ZL8-000 OtjL 5 Spring, Throttle Return 1 16562-ZL8-000 6 Lever, Control 1 16571-ZL8-800 7 Washer, Control Lever 1 16575-ZL8-800 8 Holder, Cable 1 16576-891-000 9 Spacer, Control Lever 1 16578-ZL8-800 10 Base Comp.
CONTROL (3) -18 '71 -J Ref No. Descriotion Qty. Part No. 1 Control Assy. 1 16500-ZL8-850 2 Arm, Governor 1 16551-ZL8-000 3 Rod, Governor 1 16555-ZL8-000 4 Spring, Governor 1 16561-ZL8-810 5 Spring, Throttle Return 1 16562-2L8-000 6 Lever, Control 1 16571-ZL8-850 7 Spring, Lever 1 16574-ZE1-000 8 Washer, Control Lever 1 16575-ZL8-000 9 Spacer, Control Lever 1 16578-ZE1-000 10 Base Comp.
Mark Ref No. Descriotion Qty. Part No.
CRAFTSMAN 2000 PSI HtGH PRESSURE WASHER 580.
CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 FLAT HEAD PUMP [TEM PART NO.
EXPLODED VIEW - CRAFTSMAN 2000 PSI PRESSURE WASHER 1054-0 DRAWING NO.
EXPLODED VIEW - CRAFTSMAN 2000 PSI PRESSURE WASHER 1054-0 DRAWING NO. - B2793 QTY. riEM PAFTTNO. 1 2 3 4 5 6 EB2789 B2393 A1803C* EB2534 22129 52858 1 1 1 1 8 2 7 8 9 51731 27007 B2142 2 2 2 10 11 12 13 14 15 16 75402 B2168 B1460 B1779 B2347 46476 31669 2 1 3 2 2 2 1 17 B2071 2 18 92235 1 19 20 B1631A B1851 1 1 21 22 23 24 25 B2796 91373 79552 96307 A1040A 1 1 1 1 1 DESCRIPnON riEM PART NO. BASE, HSPW ENGINE, Honda 5HP PUMP, Medium Frame HANDLE LCXKWASHER, M8 NUT.
For the repair or replacement parts you need delivered directly to your home Call 7 a.m. - 7 p.m., 7 days a week 1-800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) For the location of a Sears Parts and Repair Center in your area Cali 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing agreement Call 9 a.m. - 5 p.m.
