Operators Manual 2 GPM HIGH PRESSURE WASHER Model No, 580.768110 HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT) CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.€om/craftsman Part No. B3774 Draft 1 (4/19/1999) printed in f_e U.S.A.
Safety Instructions ................... 2-3 Assembly ............................ 4 Operation .......................... Maintenance ...................... LIMITED Storage. Troubleshooting 5-8 9-12 ONE YEAR WARRANTY ........................... Replacements ...................... Parts Order Parts / Request ON CRAFTSMAN 13 14 ................ 16-27 Service .....
• Operate engine only at govemecl speed. Running the engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed. • Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating • parts. • Before starting the pressure Washer in cold weather, check all pads of the equipment and be sure ice has not formed there.
CARTON CONTENTS The following parts are shipped loose with your pressure washer:. • Main Unit -- pressure washer with wheels, guide handle. • • High Pressure Hose Parts Box (which includes items listed below) Spray Gun • Wand Extension with Hi/Lo Adjustable Nozzle. • Engine Oil • Manual Bag (which includes the Items listed below) • Owner's Manual • Nozzle Cleaner Kit • =O'-Ring Kit Become familiar with each piece before assembling the pressure washer.
KNOW YOUR HIGH PRESSURE WASHER Read this owner's manual and safety rules before operating your h|gh pressure washer. Compare this illustrationwith your high pressure washer to familiarize yourseff with the locations of various controls and adjustments. Save this manual for future reference.
HOW TO USE YOUR PRESSURE WASHER Cleaning W'dh The Adjustable Nozzle Read these instructionsand leam how to use your pressure washer before you attempt to start your pressure washer. If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-222-3136. IMPORTANT: Use soaps designed specificallyfor pressure washers. Household detergents could damage the pump. IMPORTANT: You must attach all hoses before you start the engine.
Rinsing W'dh the Pressure Washer &WARNING: use the pressure Be extremely washer from careful a ladder, if you must scaffolding or any other relatively unstable location. When you press the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing appamtus. • Hook up the water supply and start your pressure washer (see TO START YOUR PRESSURE WASHER on page 8).
TO START YOUR PRESSURE • • • • • WASHER Note: For a recently run engine, be sure the throttle control is in the =Fast" position and the choke is in the =Run" position. Place the pressure washer in an area close enough to an outside water source that can flow at a rate of at least 2 gallons per minute. Connect a garden hose to the water spout. • Check that the high pressure hose is tightly connected to the spray gun and to the pump. See ASSEMBLY section on page 4 for illustrations.
CUSTOMER RESPONSIBILITIES HOURLY OPERATING INTERVAL MAINTENANCE SCHEDULE RLL IN DATES AS YOU COMPLETE REGULAR SERVICE Eveiy 25 Hours or Before Each MAINTENANCE TASK PRESSURE Use SERVICE DATES Every 100 Hours or Yearly Yearly WASHER Check/clean water inlet screen on quick-connect. Xt Check high pressure hose, X Check detergent hose. X Check spray gun and assembly for leaks. X Purge pump of air and contaminants. X ENGINE Check oil level. X Change engine oil. X* Service air cleaner.
BEFORE EAcH USE Check Gun and Wand Check water inlet screen for damage. • Check high pressure hose for leaks. • Check detergent inlet hose and filter for damage. • Check gun and wand assembly for leaks. • Purge pump of air and contaminants. Check engine oil level. PRESSURE WASHER Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in UP position and test trigger.
Parts in the O-Ring Kit Include: • 1 o-ring, red, (pin B2726) for the end of the spray gun connection between gun and high/low spray wand. • 2 o-rings, yellow, (pin 132264) for the ends of the high pressure hose. Insert wire into nozzle and turn back end forth to clear obstruction, Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high pressure while flushing. • Reinstall nozzle into wand.
ENGINE MAINTENANCE To clean or replace the air cleaner, follow these steps: • Remove screw on the air cleaner cover. Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Checking • Remove dirty air cleaner carefully to prevent debds from failing into carburetor. Discard. Clean inside of filter case. Install new air filter.
AFTER EACH USE Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and =freeze"pump action. Follow these procedures after every use: • Flush detergent hose by placing the injectorfilter into a pail of clear water while running Pressure Washer with nozzle in low pressure mode. Flush until you can see clear water running through the tube. • Shut off the engine and let it cool, then remove all hoses.
CAUSE PROBLEM Pump has following problems: failure to produce pressure, or 1. erratic pressure, chattering, loss of pressure, low water volume. Detergent fails to mix. CORRECTION Nozzle in low pressure mode. 1. Pull nozzle backward for high 2. Water inlet is blocked. 2. pressure mode. Clear inlet 3. Inadequate water supply 3. Provide adequate water flow at least 2 gpm. 4. Inlet hose is kinked or leaking 4. Straighten inlet hose, patch leak. 5. Clogged water inlet screen. 5.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 615 O 230 307 585 d 7 383 306 337 "k REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL. REF. NO. I 2 3 PART NO. 49s2r, o Cy1_derAssemb_ 293706 Bushing .'x299819 Seal-Oil 5 214626 7 *_272916 8 495786 9-_272481 10 94650 11 231685 13 94547 51 *272199 54 94526 116 116A REF. NO. DESCRIPTION *280393 *280966 Hasd-Cytinder Gaaket-Cylinder Head Breather Asse_ Gasket-Breather Screw-Hex.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 35._Ao 161 REF. NO. PART NO. DESCRIPTION 16 24 25 498571 Crankshaft 222698 Key,-Flywheel 49_429 piston Assembly 26 499425 Ring Set 27 263190 Lock-Piston Pin REF. NO. 28 29 (Standard) 32 33 PART NO. 4O _ 45 " 741 ,DESCRIPTION REF. NO. 499423 Pin-Piston (Standard) 499424 Rod-Connecting (Standard) 94699 Screw-Hex. 262651 Valve-Exhatn;t Included in Gasket Set-Part Number 497316.
Craftsman 1900 PSI High Pressure Washer 580.768110 Brigg$ & Stratton 5HP Quantum, Model 12F802-2407-E2 15_ _ o 20 _ REF. NO. PART NO. 4 12 15 493279 *272198 94720 DESCRIPTION Sump-Engine Gasket-Crankcase Plug-Oil Drain REF. NO. 20 22 PART NO. *399781 94220 o , 22 DESCRIPTION REF. NO. Seal-Oil Screw-Hex. 43 46 PART NO. 493737 498275 DESCRIPTION Governor/Oil Slinger Gear-Cam • Includedin CarburetorGasketSet-Pad Number498261, O Includedin ValveOverhaulGasketSet-Pan No. 498528.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 134 124 634_ 6_@ lO8 9751 137_ 11o ICHOKE SYSTEM I REF. NO. PART NO. 94 e493765 95 94098 98 396185 104 e231371 108 223471 110 e,_ 117 RER NO. DESCRIPTION Valve--Idle Adjustment Sorew-SIotted Screw-Idle Speed Pin--FloatHinge Valve-Choke Seal-O-Ring (Sold in Kit Only) 498978 Jet-Main (Standard) 497315 Jet-Main 124 125 127 94525 499059 • DESCRIPTION Screw-Hex.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & stratton 5HP Quantum, Model 12F802-2407-E2 I Fj601 I 334_ 930 284 ® 202 2O9 - 670 RER NO. 65 181 187 188 188A 202 209 PART NO. REF. NO. DESCRIPTION 94696 Scr_ilRp6 397974 P-_Uel Tank 2ge049 Line-Fuel (Cut To Required Length) 94644 Screw-Hex. 398540 Screw-Shoulder 262579 Unk-Mechanical Gov. :m_ PART NO. DESCRIPTION 267 284 21514S Ctamp-Cas_g 94694 Sctew--,_lotted Hex.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 971 967 163_ 11o36LABELKn'-EMISSlONI REF. NO. 23 PART NO. DESCRIPTION 492893 Rywbed 37 224611 61 223664 161 496116 163.ee272653 300 496106 Guard-Flywheel Lock-Muffler Screw Base-Air Cleaner Gasket-Air Cleaner Muffler--Ext_ust 304 305 Housing-Blower Scmw-Hex. 493294 94744 REF. NO. PART NO.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 65A 55 373 459 RER NO. PART NO. 55 497440 58 280399 DESCRIPTION REF. NO. HOL6ing--Rewind Starter Rope-Starter (Cut To Required Length) 60 65A 144 373 456 PART NO. 281434 94686 498144 92967 281503 DESCRIPTION REF. NO. Grip-Startar Rope Screw-Hex. Pulley-Rope Start Nut-Hex. Retainer--Spring . trickled in Gasket Set-Part Number 497316. • Included in Carburetor W.It-Part Number _. PART NO.
Craftsman 1900 PSI High Pressure Washer 580.768110 Briggs & Stratton 5HP Quantum, Model 12F802-2407-E2 358 GASKET SET 670 0 163_ ' 116 O 116A_ 1095 VALVE OVERHAUL GASKET SET 121 CARBURETOR 977 CARBURETOR GASKET SET 127_ 634 _) ._._ 617 _'_ 13" 163_ REF. NO. PART NO. 3 _3e819 7 *_272916 9 *_272481 12 *272198 20 *385781 51 .
Craftsman Pump 1900 PSI High Pressure 15 Washer 580.768110 \ o I0 °'_21 1'7 22 21_/_ I 18.._ 20\Qp"_.
Craftsman 1900 PSI High Pressure Washer 580.7681_10 Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 Part # 98300 97962 96795 21429 97835 21783 93680 97831 B2702 98227 B2310 ...... Qty 1 3 3 6 1 1 3 3 1 1 0 1 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ...... ...... ...... ...... B3829 ...... ...... ...... ...... ...... B3828 ...... ...... ...... ......
Craftsman Main Unit 1900 PSI High Pressure Washer 580.
Craftsman Main Unit Item 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 900 1900 PSI High Pressure Part # Qty B2200 1 96307 1 DB3307 1 B1730A 1 B3777 1 30809 1 B1786A 1 21206 2 75402 2 52858 2 27007 2 57821 2 B1735 3 B1880 3 A1040B 1 A1041 1 98300 1 B1797 4 48031G 1 B3468A 1 97100 1 DB3330 1 B2791 2 B2790 2 B2759A 1 B2071 2 81895 2 B2516 3 21424 1 A1408 1 B3607 1 97566 1 B3335 1 B3263 1 B3057 1 B3708 1 B3774 1 AB3061B 1 50190 2 B1460 1
BRIGGS & STRATTON CORPORATION (B&S) , THE CALIFORNIA AIR RESOURCES BOARD (CARB) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY STATEMENT (OWNER'S DEFECT WARRANTY RIGHTS AND OBLIGATIONS) In the interest of the environment, Briggs & Stretton engines that meet strict emission requirements are labeled, "This engine conforms to t 995-1998 California Emission Control Regulations for ULGE engines and U.S. EPA Phase 1 regulations for small non-road engines.
BRIGGS AND STRATTON EMISSION CONTROL DEFECTS WARRANTY PROVISIONS 3. No Charge Repair or replacement of any Warranted Part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer.
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME" (1-800-469 663) Para pedir servicio de reparaci6n a domicilio - 1-800-876-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou I_s pi_ces For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week 1-800-366-PART Para ordenar (1-800-366-7278) piezas con entrega a domicilio - 1-800-659-7084 For the location of a Sears Parts and Repair Cen
