Owner's Manual ® I HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN Model No. 917.27!030 Safety o Assembly o Operation o Maintenance o Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co.
Warranty .................................................. 2 Safety Rules ............................................. 2 Assembly ................................................ 8 Operation ............................................... 12 Maintenance Schedule ........................ 18 Maintenance .......................................... t8 LIMITED TWO YEAR WARRANTY Product Specifications ............................ 5 Service and Adjustments ...................... 22 Storage .....................
o Turn off blades when not mowing. o Stop engine before removing grass catcher or uncloggingchute. • Mow only in daylight or good artificial light. o Do not operate the machine while under the influence of alcohol or drugs. o Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck.
o o before restarting. Never make adjustments or repairs with the engine running° Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them° Check brake operation frequently. Adjust and service as required.
GASOLINE CAPACITY AND TYPE: 1.25 GALLONS OIL TYPE API-SFiSGiSH): SAE t0W-30 (above 32°F) SAE 5W-30 (below 32°F) Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor, Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". OIL CAPACITY: 4.
Parts Bag contents shown full size (1) Hex Bolt 5/16-!8 x 1-1/4 3/8-16 1 (1) Hex xBolt (1) Lockwasher 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5116-18 (1) Washer 17/32 x 1-3/16 × 12 Gauge .L ,,L,,,,_,,. _,,,,,,, , _,_p (2) Washers 3/16 x 3/4 x 16 Gauge (2) Hex Bolts 1/4-20 x 3/4 (2) Washers 9/32 x 5/8 x 16 Gauge _" (2) Screws #10 x 5/8 (2) Weld Nuts #10 .
.......... Parts packed separately r ,,,r,, in carton r-q Steering Boot Seat Video Cassette Muicher Plate i { I l t b I 1 Steering Wheel ..J_ Parts Bag Manual __2) (2) Shoulder Bolts Centerlock Nuts (2) Washers 3/8 x 7/8 x 14 Gauge Parts Bag contents not shown full size 1,,, ,, '' , Steering Extension Shaft g Wheet Insert _O (2) Gauge Wheels Slope Sheet (2) Keys L_,__.._.J (2) Latch Hook Assemblys Steering Wheel Adapter ........ ,............. _,,.,,......... , 7 • ., .......
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
HOW TO SET UP YOUR TRACTOR CONNECT BATTERY _kCAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. . Remove cardboard packing from seat pan and lift seat pan to raised position. o Open battery box door and remove protective plastic.
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. Hook Points Down Weld Nut From The Top Weld Nut Lock Washer Latch CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. - Assemble gauge wheels with tractor on a fiat level surface. o Adjust mower to desired cutting height (See '_FO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut poo sit!on, gauge wheels should be assembled so they are slightly off the ground.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understandtheir meaning.
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Clutch Lever Ignition Switch Throttle/Choke Control Light Switch Position Lift Lever Plunger Clutch/Brake Control Attachment Brake Height Adjustment Knob Our tractors conform to the safety standards National Standards Institute.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.We recommend a wide vision safety mask over the spectacles,or standard safety glasses. -lOW TO USE YOUR remove key. Always remove key when leaving tractor to prevent unauthorized use.
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthierand better looking lawns, mow often and after moderate growth. o For best cutting performance, grass over 6 inches in height should be mowed twice° Make the first cut relatively high;the second to desired height.
quantities that can be used within 30 days to assure fuel freshness. IMPORTANT:When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experienceindicatesthat alcohol blended fuels (called gasoholor using ethanol or methanol)can attract moisture which leads to separation and formation of acids during storage.
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE /__/_o__i AS YOU COMPLETE REGoSERV,OE R Check / ERV,OE Brake Operation ln!erlookSystems a Check , , for Loose Fasteners Sharpen/Replace 0 a e" e" Presence and T T Mower .... i_ ' ' ...... ..... CTean Battery and Terminals/Recharge Chec----k Transaxle 6##7 e#'4 Diodes Lubrication Chart Check Battery Level Adjust DATES _ CheckTire Pressu,e Check Operator " Cooling '_ ............ i _ t_6, f_ _#' 6## _, .....
TRACTOR Always observe safety rules when performing any maintenance° BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See '%0 ADJUST BRAKE"in the Service and Adjustments section of this manual). TIRES o Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual).
o Coat terminals with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). V-BELTS Check V-belts for deterioration and wear - Use gauge on oil fill cap/dipstick for checking level, Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
TO SERVICE CARTRIDGE • Replacea dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. ° Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. ° Reassemble air cleaner, wing nut, cover and tighten knob securely. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
_CAUTION: Before performing any service or adjustments: - Depress clutch/brake pedal fully and set parking brake. - Place gearshift lever in neutral (N) position. , Place attachment clutch in "DISENGAGED"position. o Turn ignition key "OFF" and remove key, ° Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE = Disconnect front links from deck by removing retainer springs.
TO LEVEL MOWER HOUSING o Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". = If links are not equal in length, adjust one link to same length as other link. o To lower front of mower loosen nut "E" on both front links an equal number of turns. o When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
BELTINSTALLATIONo Install new belt in reverseorder of removal° o Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. Idler Pulley idler Pulley Mandrel Pulley Mandrel Pulley TO ADJUST • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor, Remove belt upwards from transaxle pulley by deflecting belt keepers.
TO REMOVE WHEEL FOR-REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ° Repair tire and reassemble. , On rear wheels only: align grooves in rear wheel hub and axleo Insert square key. • Replace washers and snap retaining ring securely in axle groove. o Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer.
ENGINE Maintenance,repair, or replacement of the ° emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outleL TO ADJUST CABLE THROTTLE = CONTROL The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.
filter, fuel hose, or tank during storage° Also, experience indicates that alcohol blended fuels (called gas0hel or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam, age the fuel system of an engine while in storage. ! • Drain the fuel tank. ° Start the engine and let it run until the fuel lines and carburetor are empty. ° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TROUBLESHOOTING CHART PROBLEM .... Will not start CAUSE,, , . n,,ui i Out of fuel. . Engine not "CHOKED' ei ly • Engine flooded ° Fill fuel tank. ° See ',TO START ENGINE" in prop- • attempting to start, ° Replace spark plugo • Clean/replace air filter. ° Replace fue! filter ° Drain fuel tank and carburetor, refill tank with fresh • Bad spark plug • I_rty air filter . Dirty fuel filter° Water in fuel gasoline and replace fuel filter.
TROUBLESHOOTING PROBLEM CHART CAUSE CORRECTION i Loss of power' (co'n't'd) • '""'Build-upof grass, leaves and trash under mower_ , Dirty air filter. ° Low oil level/dirty oilo i i, i ,,H,,,,,,, = Clean underside of mower housing,' = Clean/replace air filter, . Che'ck oil level/change oil • Dirty fuel filter. • Stale or dirty fuel. • Clean and regap or change spark plug. o Replace fuel filter. • Drain fuel tank and refill with • Water in fue!.
TROUBLESHOOTING PROBLEM CHART CORRECTION ;CAUSE ] Poor grass discharge (cont'd) ,m,, ,, • Mower deck not level° ° Ldw/uneven tire air pressure_ • Wbrn, bent or loose blade. o Buildup of grass, leaves and tr_ish under mower. o Mower drive belt worn.. • Blades improperly installed.. not working (if so equipped) Battery will not charge ing. • Replace mower drive betto o Reinstall blades sharp edge down.. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
TRACTOR - - MODEL NUMBER 917.271030 SCHEMATIC 02103-(WH#161351) ! E_,AC_ RED BATTERY SOLENOID FUSE 30 AMP AMMETER (OPTIONAL) STARTER CLUTCH / BRAKE I _ (PEDAL UP) _J AT_T-CLUTC' IGNITION SWITCH (CLUTCH OFF) LINE t PRESENCE RELAY #1 0 c[ IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF G + M+ L NoNE RUN/LIGHT, B+ L L RUN , B + L START 9 + L + S A+Y NONE NONE IGNITION UNIT NOTE YOUR TRACTOR iS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM.
_jr • - _1_o_...
TRACTOR - - MODEL NUMBER 917.271030 ELECTRICAL KEY PART NO. NO.
TRACTOR CHASSIS - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271030 CHASSIS AND ENCLOSURES KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.271030 GROUND DRIVE / 84 42 116 18 21 48 27 6 52 .
TRACTOR -- MODEL NUMBER 917.271030 GROUND DRIVE KEY PART NO. NO. DESCRIPTION --- Transaxle(See Breakdown) Dana, Modei Number4360-122 Spring, Return, Brake Pulley, Transax[e Ring, Retainer Strap, Torque Screw, Thd.., Roll 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNFW/Patch Grade 8 Washer 1 2 3 4 5 6 8 10 11 13 146682 123666X 12000028 121520X 17490512 154792 STD56t2t0 105701X 74550412 KEY PART NO. NO.
TRACTOR -- MODEL NUMBER STEERING ASSEMBLY t .+C-._2-2&-. , t zt: t _ I 62 44 51__54 27 \ _ 17 _= = i 38 917.
TRACTOR STEERING - - MODEL NUMBER 917.271030 ASSEMBLY KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271030 ENGINE KEY PART NO. NO. DESCRIPTION 162156 17720410 Control, Throttle/choke Screw, Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No.
TRACTOR - - MODEL NUMBER 917.271030 SEAT ASSEMBLY 6 21 KEY PART NO. NO. DESCRIPTION 140123 140551 STD523710 19131610 145006 STD541437 Seat Bracket, Pivot, Seat Bolt Washer 13/32xl xl0Gauge Clip, Push=In Hinged Nut 124181X 17490616 19131614 155925 120068X !21246X Spring, Seat Screw, Thd, Roll 3/8-16 x 1 Washer t3/32 x 1 x 14 Gauge Pan, Seat Emboss QCKConn, Knob Seat t/2=13 UNC BIk Bracket, Switch Mounting 1 2 3 4 5 6 7 8 9 10 11 12 KEY PART NO. NO.
TRACTOR-- MODEL NUMBER 917.271030 DECALS 6 10 3 i2 KEY PART NO. NO. DESCRIPTION 156368 163262 163200 163202 163207 133644 163203 163204 156439 Decal, Oper. Instr_ Decal, Dash Pnt Kohler Decal, Hood, R.H.. Decal, Hood, L.H. Decal, Fend Sd Sht Decals CUstomer Maintenance Decal, Deck Mower EZ Decal, Fender, Craftsman Decal, Fender Danger 1 2 3 4 5 6 8 9 t0 KEY PART NO.
TRACTOR -- MODEL NUMBER 917.271030 LiFT ASSEMBLY 28 27 25 24 23 7 8 t / t / l 49 ! / ! 3O 3 50 13 26 4 6 5 11 20 _.
TRACTOR - - MODEL NUMBER 917.271030 LIFT ASSEMBLY KEY PART NO. NO.
TRACTOR-- MODEL NUMBER 917.
TRACTOR MOWER - - MODEL NUMBER 917.271030 DECK KEY PART NO. NO.
TRACTOR DANA TRANSAXLE 20 - - MODEL - - MODEL NUMBER NUMBER 917.
TRACTOR DANA TRANSAXLE KEY PART NO. NO. 1 2 3 4 5 160955 2274J 134400 105904X 160940 6 7 8 9 10 11 12 13 134788 I08727X 120951X 148266 2225J 134793 143697 120415X 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 142674 161563 161564 105909X 105910X 148269 160943 138246 138238 148268 143673 2244J 105916X 120470X 110070X 142677 142681 124644X 108980X 120406X 134796 105925X 36 2228J -- MODEL - - MODEL NUMBER DESCRIPTION Housing, Upper Screw, Tapping, !/4-20 X .
TRACTOR KOHLER -- MODEL NUMBER ENGINE - MODEL NUMBER CYLINDER HEAD, VALVE AND BREATHER I 23 22_6t C.A.KCAS I 5O 917.
TRACTOR - - MODEL NUMBER KOHLER ENGINE - MODEL NUMBER cvi6s, CYLINDER HEAD/VALVE!BREATHER TYPE NUMBER PS-43514 CRANKCASE KEY PART NO. NO. DESCRIPTION 1 2 12-351-02 12-755-63 3 4 5 7 8 9 10 11 12-411-01 12-041-10 12-017-01 12-017-02 12-016-0t 12-016-02 X-75-23 12_318-19 25-186-01 12-599-03 M-0640034 Lifter,valve (2) Kit, cylinder head (Includes 317) Rod, push (2) Gasket, cylinder head Valve, intake (Std.) Valve, intake (25) Valve, exhaust (Stdo) Valve, exhaust (.
TRACTOR -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271030 KOHLER ENGINE- MODEL NUMBER CV16S, TYPE NUMBER PS-43514 STARTING SYSTEM ENGINE KEY PART NO. NO. DESCRIPTION M.0839070 Screw, hex. flange MSx125x70 1 (2) 2 Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spdng Cap, commutator end Bolt, hexoflange 114-20x4_5/8 (2) t 2 3 4 5 6 7 8 25-098-05 12-755-54 12-227.06 12-! 70-05 12-221-01 12-227-13 12-211.01 OIL PANfLUBRICATION CONTROLS KEY PART NO, NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER KOHLER ENGINE - MODEL NUMBER 917.271030 CV16S, TYPE NUMBER FUEL SYSTEM CRANKSHAFT KEY PART KEY PART NO, NO, NO. NO. 1 3 4 5 M.0641060 X-22-11 M.0629116 12-853-83 6 7 12.04t-02 12.053-83 8 9 11 12 !3 15 12-041-0t 12-265-04 X-309-14 52-353-22 25-050.02 12-559-01 24 t 2431.01 NOT ILLUSTRATED 12-757-02 12-757-03 12-041 -Of 12.04 t .02 12.041-05 12-041.06 12.032-06 12-757-09 124341-06 DESCRIPTION Nut, hex flange M6xl 0 (2) Washer,star I/4 Stud M6x1.
SUGGESTED GUIDE FOR SaGHTING SLOPES FOR SAFE OPERATaON ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. O1 (D 15 ° MAX. !__A A_ Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradu- J ally to prevent tipping or loss of control. Exercise extreme I ..... caution when changing dkectio ? on slopes.
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800=366=PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1=800-4=REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1..
