Owner's Manual JCRAFTSMRN°J 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271632 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly ............................................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ........................................ 17 Service and Adjustments..................... 21 Storage ................................................
IMPORTANT: This cuffing machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-ofinstructionsin the manual and on the control and tipover accidents, which can result in severe in ury or death. AlLs_opes machine before starting. require extra caut on.
IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children.
• Usaslowspeed. Choose a lowgearso thatyouwillnothavetostoporshift whileontheslope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _l_ook for this symbol to point out important safety precautions.
PRODUCT SPECIFICATIONS GASOLINE 1.25 CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE SAE30(ABOVE 32°F) API-SF - SJ): SAE5W-30 (BELOW 32°F) OILCAPACITY: 3.0PINTS SPARK PLUG: CHAMPION RC12YC GAP:.030") GROUND SPEED (MPH): FORWARD: 1ST 1.1 2ND 1.4 3RD 2.2 4TH 3.4 5TH 4.3 6TH 5.5 REVERSE: 1,7 ]'IREPRESSURE: FRONT: 14PSI REAR:12PSI CHARGING SYSTEM: BA'I-I'ERY: 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: 25 MIN. CCA: 190 CASE SIZE:U 1R BLADE BOLT TORQUE: 27-35 FT. LBS CONGRATULATIONS on your purchase of a new tractor.
Steering Wheel (1) Hex Bolt 3/8-16 x 1 Steering Wheel insert (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 J_ (1) Locknut 5/16-18_ Ste_ddngtwrheel (1) Lockwasher 3/8 _teadng ;thEX_a_sng n _Boot Seat (1)Washer 17132 x 1-3116 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet 7 Video Cassette
Your now tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5.
INSTALL MULCHER PLATE (If previously removed) 1, Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Deflector CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the iflustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch.
ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
MOWlNGTIPS • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Se,_,'iceand Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
c_,=_,,,P,..,,r. Check Operator Presence ar_l T Im_lo_sys_ _ V' I/ T Lutx_at_C_=_ 0 I/ I/ I/ eJ Check Battery Lev= R c_a.B_th_a.
TRACTOR Always observe safety ruleswhen performing anymaintenance. BRAKE OPERATION Iftractor requires morethansix(6)feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual), • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
BATTERY Your tractor has a battery charging system which is sufficientfor normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or cheddng level of electrolyte is not necessary.
Closed and -_ Locked _,_'_ Oil DrainValve _ _DrainTube Position Cap _.%_._,_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove oil fill cap/dipstick. 2. Remove hex bolts from blower housing and lift housing off engine. 3.
3. Be sure there are no fuel line leaks and clamps are propedy positioned. 4. Immediately wipe up any spilled gasoline. Clemp_ Clamp Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. n matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler,air filterand carburetor are covered to keep water out.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PRODUCT SPECIFICATIONS section ofthis manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other.
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6.
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The trensaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position.The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2, Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4.
Positive Terminal Negative Terminal Keps Nut _. Positive (Red) Cable Positive Terminal Negative Terminal REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2.
ENGINE Maintenance,repair,or replecementof the emissioncontroldevicesand systems,which are beingdone at the customemexpense, may be performedby any non-readengine repairestablishmentor individual.Warranty repairsmust be performedby an authorized engine manutecturefsservice outleL TO ADJUST THROTTLE CONTROL CABLE The throttlecontrolhas been preset at the tecto_ and adjustmentshouldnot be necessa_ Check adjustmentas described belowbefore looseningcable. If adjustment is necessary,proceed as _lews: 1.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a dean, dry area. 1.
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not =CHOKED" properly. 3. Engine flooded. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fllten 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING PROBLEM Loss of power CHART CAUSE CORRECTION 1. Cutting too much grass/too fast. 2, Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter, 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter, 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose, t 1. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13,Loose or damaged wiring, 14.Carburetor out of adjustment. 15.Engine valves out of adjustment.
TROUBLESHOOTING PROBLEM Mowerbladeswill not rotate CHART CAUSE 1, Obstruction in clutch mechanism, 2. Worn/damaged mower drive belt, 3. Frozen idler pulley, 4. Frozen blade mandrel, CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley, 4. Replace blade mandrel, Poor grass discharge 1. Place throttle control in =FAST" position. 2. Travel speed too fast. 2. Shift to slower speed, 3. Wet grass. 3. Allow grass to dry before mowing, 4. Mower deck not level, 4.
TRACTOR - - MODEL NUMBER 917.271632 SCHEMATIC BATTERY FUSE AMMETER S_ENOID' -_IG AI IGNITION (NOT OCCUPIED) SEAT SWITCH , _.! _+I++_++ (PEDAL UP) i -- i _-' i • e_cK ( ,,,+, IcL_c._h-- ] c+"°u"°'NG ONNECTOR (OPTIONAL) SPARK FUEL I =u_ t _ _ IGNITION _UNIT "_ LINE ; = C_RC,_Gs_ OUghT 3 AkF OC II Z_aO _,M J a _0._ AC_,_ Z_NPM Sy 541_1B DC,SCO_J_Iq_ ICt IARGING + + ' t =.........
ELECTRICAL TRACTOR- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271632 ELECTRICAL KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 917.271632 CHASSIS AND ENCLOSURES 28 12 53 5 55 7 207 2O7 54 13 .
TRACTOR- MODEL NUMBER 917.271632 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 51 52 53 54 55 57 60 64 74 142 143 144 145 206 207 208 212 -- Chassis Dmwbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash. Bolt, Carriage 3/8-16xl Panel, Dast_, LH. Clip Tinnerrnan Grille PIL Panel, Asm. SLKSCR Dash R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut, Lock Hex W/Ins. 3/8-16 UNC Gdlle w/Lens Asm.
GROUNDDR/VE TRACTOR .. MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.271632 GROUND DRIVE KEY NO. pART NO. 1 ....
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271632 STEERINGASSEMBLY KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271632 ENGINE KEY NO. PART NO. DESCRIPTION 1 2 3 4 13 14 16 23 29 31 32 33 37 38 40 44 45 46 170545 17720410 ........
TRACTOR - - MODEL NUMBER 917.271632 SEAT ASSEMBLY KEY NO. PART NO. OESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 140122 140651 71110616 19131610 145006 STD541437 124181X 1700(;616 19t316_4 174894 166369 121246X Beat 3350 BIWblk Craftsman Bracket Pnt Pivot Seat (bJk) BottFinHex3/8-16uncX 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/ins 3/6-16 Unc Spring Beat Cwsn 2 250 BIk Zi Screw 3/8-16 X 1-1/2 W_sher 15/32 X 1 X 14 Ga Pan Pnt Beat (hlk) Knob Beat Bracket Pnt Mounting Switch KEY NO.
TRACTOR - - MODEL NUMBER 917.271632 DECALS 6 4 7 7 10 2 13 14 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 156368 177258 171696 171697 176677 133644 177253 172331 163204 156439 Decal, Ober. Instr. Decal, Replcmnt Decal, Hood Rh Decal, Hood Lh Decal, Hp Engine Decal, Maint Customer Sears Dora Decal, Hood Side Decal Mower Decal, Fender CraRsman Decal, Fender Danger KEY NO. WHEELS &TIRES 5,S 4,10 11 PART NO.
TRACTOR - - MODEL NUMBER 917.271632 LIFTASSEMBLY / /" /" / 5 l. _ =/i 3 13 .
TRACTOR- - MODEL NUMBER 917.271632 LIFT ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105767X 12000002 19211621 120183)( 125631X 122365X 139865 139866 s'rD624008 173288 73350800 130171 73800800 139868 163552 159865 73540600 DESCRIPTION Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift RH Pin Groove E Ring #5133_2 Washer 21132 x 1 x 21 Ca. Beadng Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift LH. Link Asm Lift R,H.
TRACTOR - - MODEL NUMBER 917.
TRACTOR- - MODEL NUMBER 917.271632 MOWERDECK KEY NO. 1 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 37 40 44 45 46 48 49 50 51 52 53 PART NO. 16,5892 STD533107 138017 165460 S'1_624008 130832 850857 $1_651137 140296 134149 137645 128774 110485X 174493 72140505 132827 159770 STD541431 134753 131267 105304X 123713)( 110452)( 130968X428 19111016 131491 157722 129963 153535 137266 ST[T.
TRACTOR-MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271632 DANATRANSAXLE - - MODEL NUMBER D4360-140 KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR- - MODEL NUMBER 917.271632 BRIGGS&STRAIXONENGINE-MODEL NUMBER310707,TYPENUMBER0136-EI 216 , 222 276 _) I LI/ff/CARBURL_rOR PARTNUMBER t42 , _o. _ _l.
TRACTOR - - MODEL NUMBER 917.271632 BRIGGS & STRATFON ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0136-E1 1006_ 1119_ 741 287 _ 695_ 0_@ .
TRACTOR- - MODEL NUMBER 917.271632 BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0136-E1 KEY NO. PART NO.
TRACTOR-MODEL NUMBER 917.271632 BRIGGS &STRATI'ON ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0136-E1 KEY PART NO. NO. 310 311 318 333 334 337 344 355 363 363 404 423 445 462 467 474 493 493A 593 505 510 510A 513 523 524 525 544 552 562 579 601 614 616 617 634 634A 635 654 667 668 691 692 695 697 711 718 726 727 729 732 741 757 756 DESCRIPTION KEY NO. 690323 497699 692127 495859 94731 491055 693675 690159 19203 89838 94927 692129 496894 225137 493903 393474 690493 690494 591532 691251 693699 PART NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I_ greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme Operate when your Tractor and downonthe face of slopes (not caution changingup direction elopes.
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-8O0-4-MY-HOME s. _ytime,_Wornight (1-800-469-4663) www.sears.corn To bring in productssuch as vacuums, lawn equipment and electronicsfor repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 A.ytime, dayor night www.sears.
