Owner's Manual ICRRFTSMRWI 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271633 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before operating this equipment. about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mort. Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.
Maintenance ........................................ 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Parts Ordedng ...................... Back Cover Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications........................... 6 Assembly .......
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing o.bects. Failure to observe the following safety instructions could result in serious injury or death. II. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow ell Slopes are a major factor related to loss-ofinstructionsin the manual and on the controland tipover accidents, which can resuit in severe injury or death. All slopes machine before starting. require extra caution.
III.CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are otlen attracled to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another respons_le adult. • Be alert.and rum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.
PRODUCT 3ASOLINE CAPACITY A.NDTYPE: 1.25 UNLEADED REGULAR 3ILTYPE _,PI-SF - SJ): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) 3.0 PINTS CHAMPION RCt2YC OIL CAPACITY: SPARK PLUG: SAP: .030") GROUND SPEED (MPH): FORWARD: 1ST 2ND 3RD 4TH 5TH 6TH REVERSE: TIRE PRESSURE: CHARGING SYSTEM: BATTERY: CONGRATULATIONS on your purchase of a new tractor, It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Steering Wheel Steering Wheet Insert (1) Large Flat Washer ['[J_[:_ Steering _ (1) HexBolt 5/16-18x 1-1/4Wheel 11) Locknut 5/16-18_ Adapter Steering (11Lockwasher 3/8 1 teedng EhXta'f_sion _Boot Seat I1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet (2) Keys 7 Video Cassette
Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY _ Insert A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
/abe_ NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instructionbelow to remove the tractor from the skid, Terminal TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2, Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5.
INSTALL MULCHER PLATE (If previously removed) t. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over frent of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Def[eclor CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourself with the locations of various centrals and adjustments, Save this manual for future reference. Light Switch Attachment Clutch Ignition Switch Lift Ammeter i"_ _.,_"-.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Yourtractor is equipped with an operator presence sensing switch.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch.
ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve llfe). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
MOWINGTIPS • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the dght of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
MAINTENANCESCHEDULE FILL IN DATES AS YOU COMPLE3E REGULAR SERVICE ER_CEDATES Ch,v_kBrakeOperation CheckT'.. Pm_uro t/ t,/ t/ t/ Check Operator Prese_cs a_d Interlock Systems b/ c_.
TRACTOR Always observe safetyruleswhen performing anymaintenance. BRAKE OPERATION Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adusted. (See =ro ADJUST BRAKE" in the Serv ce and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (Sea =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
BA'n'ERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with m automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open, Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
Closed Oil Drain Valve Locked position DrainTube and Ca_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove oil fill cap/dipstick. 2. Remove hex bolts from blower housing and lift housing off engine. 3.
• Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline.
TO LEVEL MOWER HOUSING Adjust the mower white tractor is parked on level ground or driveway. Make sure t res are properly inflated (See PRODUCT SPECIFICATIONS section of ths manual). If tires are over or underinflated, you will not pmpedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpointof both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides ot mower should be the same or within 1/4" of each other.
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools, Perk the tractor on level surface. Engage parking brake, BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 4. Install new belt in reverse order of removal. 5. Make sure belt is in ell pulley grooves and inside all belt guides.
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position.The adjustment is preset at the factory; however, if adjustment is needed, procead as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4.
PositiveTerminal Negative Terminal Nut Positive (Red) Cable Battery posi_ve Terminal Negative Terminal REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch hands, dngs, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Liftseat pan to raised position and open battery box door. 2.
ENGINE Maintenance,repair,or replacementof the emissioncontroldevines and systems,which are beingdone at the customersexpense, may be performedby any r'_n-roadengine repairestablishmentor individual.Warranty repairemustbe performedby an authorized enginemanufacturer'sservice outlaL TO ADJUSTTHRO'rFLE CONTROL CABLE The throt_ controlhas been preset at the factory and a_ustment should net be necessary. Check adjustmentas described belowbeforeloosening cable, If a_ustment is necessary,proceedas follows: 1.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _I, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1.
TROUBLESHOOTING CHART PROBLEM Willn_start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10.Engine valves out of adjustment. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel rifler. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7, Carburetor out of adjustment. 8.
TROUBLESHOOTING 'ROBLEM Loss of power CHART CORRECTION CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11 .Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Lcose or damaged wiring. 14.Carburetar out of adjustment. 15.Eogine valves out of adjustment.
TROUBLESHOOTING PROBLEM Mowerbladeswill not rotate Poor grass discharge Headlight(s) not working (if so equipped) CHART CAUSE 1. Obstruction in clutch mechanism. 2. Wom/damaged mower ddve belt. 3. Frozen idler pulley, I 4. Frozen blade mandrel. 3, Replace idler puney. 4. Replace blade mandrel, 1. Place throttle control in "FAST' position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Allow grass to dry before =3. Wet grass. mowing. 4. Level mower deck. 4. Mower deck not level. 5.
TRACTOR'" MODEL NUMBER 917,271633 NOTE 31
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.271633 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 4O 41 42 43 45 52 Battery 12 VOLT 25 AMP Bolt Hex Hd 1/4-20uric x 3/4 Case BatteW Switch, Inledock Push-In Harness Asm Ught W/4152J Bulb Light #t 156 Cable BatleP/6 Ga 11" red Cable BatteW 6 Ga w/16 wire red Fuse 20AMP Nut, Kegs Hex 1/4-20 UNC Cable Ground 6 Ga 12" bl_ck Sv_tch Plunger Nc Gray Switch Ign Key Ign Molded Cra6sman Harness Ign Bolt B_k.
TRACTOR -- MODEL NUMBER 917.271633 CHASSIS AND ENCLOSURES 2O7 .
TRACTOR -- MODEL NUMBER 917.271633 CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 25 26 28 29 3O 31 37 38 51 52 53 S4 55 57 6O 64 74 142 143 144 145 2O6 2O7 2O8 212 174619 176554 17060612 155272 168337X013 81D533710 155927 145660 172107X010 174.
TRACTOR -- MODEL NUMBER 917,271633 GROUND DRIVE 1 J62 168 163 166 156 113 51 5 18 77 26 36 27
TRACTOR -- MODEL NUMBER 917.271633 GROUND DRIVE KEY NO. PART NO. 1 ....
TRACTOR - - MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.271633 STEERINGASSEMBLY KEY NO. 1 2 3 4 5 6 7 9 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 8_ 91 PART NO.
TRACTOR - - MODEL NUMBER 917.271633 ENGINE 62 13 4 29 23 OPTIONAL EQUIPMENT Spark Arrester KEY NO. pART NO. 1 2 3 170545 17720410 ........
TRACTOR -- MODEL NUMBER 917.271633 LIFT ASSEMBLY 7 3 13 2 6 12 117_ 6 13 15 KEY NO. PART NO. 1 159460 2 3 4 5 6 7 8 11 12 159471 105767X 12000002 19211621 120163X 125631X 122365X 13_865 139866 KEY NO. DESCRIPTION Washer Asm Inner Spring W/ PILInger Shalt Asm. Uft RH Pin Groove ERIng #5133-62 Washer 21/32 x 1 x 21 G& Bearing Nylong GdpHandleFluted Bulton Plunger Read Link Asrn Lilt LH. Link Asm Ult R.H, PART NO.
TRACTOR - - MODEL NUMBER 917.271633 SEAT ASSEMBLY =4\ % 5 __1173 12 11 KEY NO.
TRACTOR-- MODEL NUMBER 917271633 DECALS 6 4 7 7 10 2 13 14 KEY NO, PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 156368 174210 171696 171697 176677 133644 177253 172331 163204 Decal, Oper. Instn Decal, Replcrnnt Decal, Hood Rh Deck, Hocd Lh Decal, Hp Engtne Decal, MaJnt Customer Sears Dorn Decal, Hood Side Decal Mower Decal, Fender Craltsman WHEELS &TIRES 2_ 5,8 4,10 KEY NO. PART NO.
TRACTOR o- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271633 MOWERDECK KEY NO. I 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 5t PART NO. 165892 $1_533107 138017 DESCRIPTION Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bar 38/42" Deck $1_024008 Retainer Spring 130832 Arm, Suspension, Rear 850857 Bctt Hex 3/8_24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296 We.
TRACTOR -- MODEL NU MBER 917.
TRACTOR o- MODEL NUMBER 917.271633 DANATRANSAXLE- - MODEL NUMBER D4360-140 KEY PART NO.
TRACTOR -- MODEL NUMBER 917.271633 BRIGGS & STRA'I-I'ONENGINE-MODELNUMBER310707,TYPE NUMBER 0137-E1 REQUIRES SPEC AL TOOLS TO INSTALL. SEE REPAIR 53 .
TRACTOR -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.271633 BRIGGS & STRATTONENGINE-MODELNUMBER 310707,TYPE NUMBER 0137-E1 CA,.. 977 RBURE'rOR GA,, 121 CARBURETOR SKET SET.
TRACTOR - - MODEL NUMBER 917.271633 BRIGGS & STRA'I'rON ENGINE-MODELNUMBER 310707,TYPE NUMBER 0137-E1 KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 917.271633 BRIGGS& STRATrON ENGINE-MODELNUMBER 310707,TYPE NUMBER 0137-E1 KEY PART NO. NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FUR _SAI-P- UI-'_-H/._ ==uN ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL GUIDE I AJk p. greater never the face. Make Operate than your 15), Tractor upacross and down the face of turns slopesgradu(not ally to prevent tipping or loss of control.
Forrepair ofmajorbrand appliances in your own home... no matter who made it, no matter who sold it] 1-800-4-MY-HeM (14_0-469_53) E_ Anyt_r_ day o, r_,ght {U.&._ andCana(_) www.ii_arLCOrlrl WWW_ For repair of carry-in products like vacuums, lawrl equipment, and electronics, callfor the nearest Sears Parts and Repair Center. 1-800-488-1222 An.Airre,_y or_t _R_/.SeQt (U.&A.
