Owner's Manual JCRRFTSMHN'J 19.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917,271810 • Safety • Assembly • Operation • Maintenance • Repair Parts [_ This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting .................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, understand, and follow alt instructions in the manual and on the machine before starting, • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.
• IlLCHILDREN Tragic accidents canoccuriftheoperator • isnotalerttothepresence ofchildren. Children areoftenattracted tothe machine andthemowing activity.Never • assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _,Look for !his symbol to point out important safety precautions.
PRODUCTSPECIFtCA_ONS GASOLINE 3.5GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE API-SF-SJ): OIL CAPACITY: SAE 30 (ABOVE 32°F SAE 5W-30 (BELOW 32°F) 3.0 PINTS _PARK PLUG: GAP: .030") VALVE CLEARANCE: CHAMPION RJ19LM OR J19LM INTAKE: .004"-.006" EXHAUST: .007"..009" IROUND SPEED FORWARD: VIPH): 1sT 1.2 2"0 1.5 3 R° 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 'IRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI DHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN.
Steering Wheel (' , (1) Hex 3/8-16 x 1 Steering Wheel Insert I_ (1) Large Rat Washer (1)_e*BO_ _/,_-1_x,-1/4 <,)'oc_ou, _/_0-,_ / Steering Wheel , Adapter , /'--_-:, J / / / _ @ _(1) € Keys (,_,oo_washor _ / / Stee_ng Steering Extension Shaft Boot (1) Washer 17/32 x 1-3/16 x 12 Gauge Knob Slope Sheet Video Cassette r-7 (2) Keys 7 O
Yournewtractorhasbeenassembled atthefactory with exceptionof those parts left unassembledfor shippingpurposes.To ensure safe and properoperationof your tractorall parts and hardwareyou assemble mustbe tightenedsecurely.Use the correcttoolsas necessaryto insurepropertightness.Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel, 8.
• %% , • I. -. NOTE; You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid• ..--... i Label J TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5.
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and stide into place, as shown. 3. Hook front latch into hole on front of mower deck, 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/" All tires are properly inflated.
These symbolsmay appear on your tractoror in literature suppliedwith the product, Leam and understandtheir meaning.
KNOWYOURTRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR Compare the illustrationswith your tractorto familiarizeyourselfwith the locationsof variouscontrolsand adjustments.Save this manualfor future reference. Attachment Clutch Lever Ammeter Choke Control Light Ignition Switch -_.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOWTO USE YOUR TRACTOR TO SET PARKING BRAKE Yourtractoris equippedwith an operator presencesensing switch.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
TO TRANSPORT ADD GASOLINE • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
COLD WEATHER STARTING (50" F and TO START ENGINE below) When startingthe engine for the fiP3ttime or if 7. When engine starts, slowly push the engine has run out of fuel, it willtake extra choke control in until the engine crankingtime to move fuel from the tank to the begins to run smoothly. Continue to engine. push the choke control in small steps 1. Sit on seat in operating position, allowing the engine to accept small depress clutch/brake pedal and set changes in speed and load, until the parking brake.
MOWINGTIPS • Mower should be properly leveled for best mowing performance. Sea "1"O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation _ Check Tim Pressure I_ Check Operator Presence and Interlock Systems I_ CheCk for Loose Fastaners _ I_ / g_/7 Shaq_en/Rep_ace MOWer Blades _4 Lubdca_on Chart _ ll_ Check Battery Lever Clean Battery and Terminals _ CheCk Transaxle COOling I1_ Adjust Blade Belt(a) Tension KS Adjust Motion Drive Belt(e) TenSion _s / Check Engine Oil Level l# t _1 Change Engine Oil _2.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its _ife. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour, NOTE: The original equipment battery on your tractor is maintenance free. Do not atlempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). _T Cover Knob Wing Nut Top Air Guid..
CLEANING • Cleanengine, battery, seat,finish, etc. of atl foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. 2. 3. 4. 5. 6. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge o_ mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" ot each other.
BELT INSTALLATION 4. Install new belt in reverse order of removal 5. Make sure belt is in all pulley grooves and inside all belt guides• 6. Install mower in reverse order of removal instructions. Mandrel TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler.
TO START ENGINE WITH AWEAK BATI'ERY • I,CAUTION: Lead-acid batteriesgenerate explosive gases. Keep sparks, flame and smoking materialsaway from batteries. Always wear eye protectionwhen around batteries. Adjustment if your battery is too weak to start the engine, it Bolt should be recharged. (See "BATTERY" in the MAINTENANCE sectionof this manual).
REPLACING BATTERY TO REPLACE _,CAUTIO,N: Do not shod battery terminals oy a,owmg a wrench or any other object to contact both terminals at the same time• Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK batte_ cable then RED battery cable and carefully remove battery from tractor. 4.
TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty.
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly, 3. Engine flooded. 1. Fill fuel tank. 2. See"TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start, 4. Bad spark plug. 4. Replace spark plug, 5. Dirty air fitter. 5. Clean/replace air filter. 6. Dirty fuel filter. 6, Replace fuel filter. 7 Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING PROBLEM Lose of power CHART CORRECTION CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirly oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirly fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Didy engine air screen/fins. 12. Dirty/clogged muffter. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment.
TROUBLESHOOTING Mower blad(la will not rotate Poor grass discharge CHART CAUSE PROBLEM CORRECTION 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades impropedy installed. 1O.lmproper blades used.
TRACTOR - - MODEL NUMBER 917.271810 SCHEMATIC RED SATFERY AMMETER (OPTIONAL) RED BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. SECAUSE OF THIS, THE SRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM.
TRACTOR - MODELNUMBER 917.
TRACTOR- MODEL NUMBER 917.271810 ELECTRICAL KEY NO. PART NO, DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 55 163465 74760412 7603J 145211 150109 145769 153664 166182 4152J 4799J 146148 175158 73510400 145491 121305X 175566 140403 170217 71110408 131563 175141 121433X 141940 17490508 Battery 12 VOLT 28 AMP Bolt Hex Hd 1/4-20unc x 3/4 Case Battery Bolt.
TRACTOR - MODELNUMBER 917.
TRACTOR - MODELNUMBER 917.271810 CHASSIS ANDENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 17 18 20 23 25 26 28 29 30 31 37 38 51 52 53 54 55 57 58 60 64 74 114 115 142 143 144 145 159 206 207 208 211 212 -- Chassis Assembly Drawbar Screw 3/8_16 x 3/4 Bumppr Hood/Dash Dash Bolt, Cardage 3/8-16xl Panel, Dash, L.H. Clip Tinnerman Gdlle P/L panel, Dash, R.H.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODEL NUMBER 917.271810 GROUND DRIVE KEY PART NO. NO. 1 ........
TRACTOR -- MODEL NU MBER 917.271810 STEERING i ,....
TRACTOR - MODEL NUMBER 917.271810 STEERING KEY PART NO. NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 lO 11 13 15 17 18 19 22 23 25 26 27 28 29 3o 32 36 37 38 39 4o 41 42 43 44 46 47 51 54 63 63 65 66 67 68 79 8o 63 85 SteshngWhebl Axle Assembly STMP Dropped STL Spindle Assembly, LH.
TRACTOR - MODEL NU MBER 917.
TRACTOR - MODE L NU MB ER 917.271810 ENGINE KEY PART NO. NO, DESCRIPTION 1 2 3 4 5 6 7 8 10 11 12 13 14 16 17 23 25 26 27 29 31 32 33 34 37 38 39 45 81 Control, Throt Paddle Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S, (See Breakdown) No. 461707-0147-E Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right ClampTube Doubte Engine Bolt 5/16-18unc x 3/4 W/Seres Heat Shield Lt Washe_"LOck Hvy.
TRACTOR - MODEL NUMBER 917.271810 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 140123 14(3531 71110616 19131610 145O06 6TD541437 124181X 17000616 19131614 174894 166369 121246X DESCRIPTION Seat 3350 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zl Screw 3/8-16 x 1.5 SMGML Washer 13/32 X I X 14 Ga Pan Pnt Seat (blk) Knob Seat Bracket Pnt Mounting Switch KEY NO.
TRACTOR - MODEL NUMBER 917.271810 DECALS 6 7 9 13 7 15 KEY NO. PART NO. DESCRIPTION KEY NO, PART NO.
TRACTOR-MODEL NUMBEH 9 t _.
TRACTOR -- MODEL NU MBER 917.271810 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 Lift Lever Inner Wire Assembly Shaft Assembly, Lilt Pin, Groove E-Ring Washer 21/32 x 1 x21 Gauge Beadng, Nylon Grip, Handle, Fluted Button, Plunger. Red Link, Lift, LH. Link. Lift. R.H.
TRACTOR -- MODEL NU MBER 917.
TRACTOR - MODEL NUMBER 917.271810 MOWER DECK KEY PART NO.
TRACTOR - MODEL NUMBER 917.271810 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C 157 .
TRACTOR- MODEL NUMBER 917.271810 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART NO. NO.
TRACTOR - MODEL NU MBER 917.
TRACTOR - MODEL NUMBER 917.271810 BRIGGS & STRATI"ON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 51 205_ 634A o 202 305_" 61_ 01A 122_ 50_ 267 t 44_ 660_ 212 203_ 30_ 197 531 s4_ 51A y 865A %.. 107J _ 1o2_._.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODELNUMBER 917.271810 BRIGGS & STRATrON KEY NO. PART NO.
TRACTOR - MODEL NUMBER 917.271810 BRIGGS & STRATTON KEY NO. PART NO.
NOTES R7
NOTES
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ _ Operate your Tractor up and down the face of slopes (not I greater than 15 ), never imrois the face. Make tums gradu- I ally to prevent tipping or lois of control. Exercise extreme I slopes._=.... changing ...............................
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