Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271811 • Safety • Assembly • Operation • Maintenance ° Repair Parts .,F-T-_ This product has a low emission engine which operates differently III I tll from previously built engines. Before you start the engine, read and understandthis Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment.
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 19 Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ..
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.
• III.CHILDREN Tragic accidents canoccuriftheoperator • isnot alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before end when backing, look behind and down for small children. • Never carry children.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE API-SF-SJ): OIL CAPACITY: SAE 30 (ABOVE 32°F SAE 5W-30 (BELOW 32°F) 3.0 PINTS SPARK PLUG: CHAMPION RJt9LM 3AP: .030") OR J19LM GROUND SPEED FORWARD: (MPH): 1sT 1.2 2_° 1.5 3"D 2,4 MH 3,5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: REAR: 14 PSI 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1 R BLADE BOLT TORQUE: 27-35 FT. LBS.
Steering Wheel © Steedng (1) Hex Bolt 3/8-16 x 1 '_'f_" Wheel Insert @ (1) Hex Bolt 5/16-18 x 1-1/4 _ (1) Locknut 5/16-18 (1) Large Flat Washer (1) Lockwasher SteeringWheel _ , Steering Boot Adapter 3/8 Extension Steering Shaft (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Keys Knob Slope Sheet (2) Keys 7 Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
Label I- INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5.
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. ,A_CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
I/CHECKLIST Be]ore you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is propedy prepared and charged.(Minimum 1 hour at 6 amps). 4" Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOWYOURTRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR Compare the illustrationswith your tractorto familiarizeyourselfwiththe locationsof vadouscontrolsand adjustments.
The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. I HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position, The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • _hen pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOSTARTENGINE W;'Jenstadingthe engine for the firsttime or if the engine has run ou_offuel _twi_take extra crankingtime to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DiSENGAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt.
MOWINGTIPS MULCHING • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
AS YOU COMPLETE lllllm CheCk T Operator Presence and _nterlockSystems Check forLoose Fasteners I/ t/ I/7 Sharpen/ReplaCe Mower Blades Lubrication Chart II_4 II_ T ChsckBatteryLevel I_e R Ch_anBatter!andTerminals CheckTransaxleCooling t/' I1_ t/ I_ I_ AdjuSt Blade Belt(s) Tension Ks AdjustMotionDriveBeR(s)Tension !/s 1 CheckEngine_I Level I_ (I/ Change Engine Oil i N Clean Air Screen (_/2 lean Air Filt_ Inspect Muffler/Spark Arrester 1_2 l_t2 C_ean Engine Cooling Fins Ii/
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (Bee "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber..
BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE= The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers, Adding or checking level of electrolyte is not necessary.
CLEAN AIRSCREEN Air screen must be kept free of did and cha[_ to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOUNG FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE ROOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual).
CLEANING • Clean engine, battery, seat, finish, etc. bf all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. _ We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1.
TO LEVEL MOWER HOUSING • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • if links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of tums. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
BELT INSTALLATION 4. Install new belt in reverse order of "removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. Mandrel Idler Pulleys _ Mandrel \ _ Iley \j TO ADJUST TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2.
Gearshift Lever Neutral Lock Gate . _ _. i. :_,_ _;_ _" "_;--_'X Adjustment Bo_t TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-le and camber are not adjustable on your tractor.
REPLACING BATTERY TO REPLACE _I,(_AUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4.
TO ADJUST CHOKE CONTROL The choke control has been preset at the fac.tory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, _k, OAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. t.
TROUBLESHOOTING PROBLEM CHART I CORRECTION CAUSE | Wiil not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery, 4. 5. 6. 7. 8. Enginewill not turn over , 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. Dirty fuel filter. 4. Replace fuel filter. 5. Drain fuel tank and refill Stale or dirtyfuel. with fresh gasoline. Loose or damaged wiring. 6. Check all widng.
TROUBLESHOOTING PROBLEM Loea of power CHART CAUSE CORRECTION 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil leve!/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged widng. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment.
TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1. Obstruction in clutch mechanism. 2. Wom/damaged mower ddve belt. 3. Frozen idler pulley, 4. Frozen blade mandrel. 1. Engine speed too slow. 21 Travel speed too fast. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11.
TRACTOR - - MODEL NUMB ER 917.271811 SCHEMATIC BATTERY _-_ _ FUSE AMMETER ' ÷ I i _° STARTER _, __(OPTIONAL) '_ :© ', O-_-n • ...... I j l _ ..... SOLENO_B J CLUTCH / BRAKE (PEDAL_P)-Ki I t ...... WHrt E i _,_ L (NOT OCCUPIED) SEAT SWITCH i / ....... i ,_. _-i _ _,L-_'T--_-)i_ GROUNDING ___] - _ ¢,K (OPTIONAL) -- - -F_L] i' ; _INE ; F IGNITION _) _[" = 3 ANP _ UNIT O _ _ \ (IF SO EQtJIPPED) __1 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM.
TRACTOR- MODEL NU MBER 917.
TRACTOR - MODEL NUMBER 917.271811 ELECTRICAL KEY PART NO. NO, DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 3O 33 4O 41 42 43 45 52 55 Batten/12 VOLT 28 AMP Bolt Hex Hd 1/4-20unc x 3/4 Case Batten/ Bolt, Btr Front 1/4-20 x 7-1/2 Holddown Batten! FrOnt Mount Nut, Push Nylon Batten/Front I/4 Switch, Interlock Push*fn Hamess Light Socket (W/4152j) Bulb Ugtlt #1156 Cable Batten/ Cable Batten/ Fuse Nut Keps Hex 1/4-20 Unc Cable Ground Switch Seat Switch Ign Key Molded Craftsman Harness Ign Bolt BIk.
TRACTORCHASSIS AND ENCLOSURES MODEL NUMBER 917.
TRACTOR-MODELNUMBER 917.271811 CHASSIS ANDENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 20 23 25 26 28 29 30 31 37 38 51 52 53 54 55 57 58 60 64 74 114 115 142 143 144 145 159 206 207 208 211 212 - - Chassis Assembly Brawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Ca_age 3/8-16xl Panel, Dash, L.H. Clip Tinnerman Grille P/L Panel, Dash, R.R.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODEL NU MBER gl 7.271811 GROUND DRIVE KEY PART NO, NO. 1 2 3 4 5 6 8 10 11 13 14 16 18 19 21 _'_ 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 DESCRIPTION ........ Transaxle (See Breakdown) Peedess 206-545C 146682 Bpdng, Retum, Brake 123666X Pulley, Transaxle 120(XX_8 Ring, Retainer 121520X Strap, Torque 17060512 Screw 5/16-18 x 3/4 165866 Rod Shifter Fender STLT STD561210 Pin, Cotter 105701X Washer, Shift Plate 74550412 B_t 1/4-28 UNF W/Patch Gr.
TRACTOR - MODEL NUMBER 917.
TRACTOR- MODEL NUMBER 917.271811 STEERING KEY PART NO, NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 lO 11 13 15 17 26 28 29 3o 32 36 37 38 39 4o 41 42 43 44 46 47 51 54 63 66 67 68 71 82 85 88 91 Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODEL NUMBER 917.271811 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 10 11 12 13 14 16 17 23 25 26 27 29 31 32 33 34 37 38 39 45 81 Control, Throt Paddle Screw, Hex Thd Cut 1/4-20 x 5/8 Engine, B&S,(SeeBreakdown) No.461707-O147-E1 Muffler Exhaust Exhaust Asm. Left ExhauSt Asm. RIgttt Clamp Tube Double Engine Bclt 5/16-18unc x 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20Unc x .
TRACTOR - MODEL NUMBER 917.271811 SEAT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 140123 140551 71110616 19131610 145006 STD541437 124181X 17030616 19131614 174894 166369 121246X Seat 3350 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIK ZI Screw 3/8-16 x 1.
TRACTOR- MODEL NUMBER 917.271811 DECALS 8 7 13 KEY NO. PART NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 11 156439 176681 171696 171697 177253 133644 177265 171808 163204 156368 Decal,FenderDangerSears Decal,EngJne Decal,Hood,R.H. Decal, Hood,L.H. DeeaJ,HoodSide Decal,Maintenance Decal,LowerDash Decal,Rplcmnt Decal, Fender, CraftsmanGold Decal,FenderSTLT Oper InstFJS 13 15 19 20 22 --÷ .
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODEL NU MBER 917.271811 LIFTASSEMBLY KEY PART NO, NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 NOTE: 159460 159471 105767X 126(_000_ 19211621 120183X 125631X 1_-_365X 139865 139866 STD624008 173288 73350e00 130171 73800800 139868 163552 169865 73540600 DESCRIPTION Lift Lever Inner Wire ASSembly Shaft Assembly, Lift Pin, Groove EoF_ng Washer 21/32 x 1 x21 Gauge Beadng, Nylon Gdp, Handle, Fluted Button, Plunger, Red Link, Lift, L.H. Link, Lift, R.H.
TRACTOR- MODEL NUMBER 917.
TRACTOR - MODELNUMBER917.271811 MOWER DECK KEY PART NO. NO, KEY PART NO. NO. DESCRIPTION 165892 ST0533107 138017 4 5 6 8 9 10 11 13 14 15 t6 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 Mower Deck Assembly, 42" Bolt Bracket Assembly,Sway Bar, Front 165460 Bracket Sway Bar 38/42' Deck BTD624008 Retsiner Sprlug 130632 Arm, Suspension, Rear 850857 Bolt, Hex 3/8-24 x 1.25 Gr.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODELNUMBER917.271811 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART NO. NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 772147 780086.
TRACTOR - MODEL NU MBER 917.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODEL NUMBER 917.
TRACTOR - MODELNUMBER 917.
TRACTOR - MODELNUMBER 917.271811 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPENUMBER 0147-E1 KEY NO. PART NO.
TRACTOR - MODELNUMBER 917.271811 BRIGGS &STRATFON ENGINE-MODEL NUMBER 461707, TYPENUMBER 0147-E1 KEY NO. PART NO.
NOTES
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL l& J greater than 15°) never acrose tha face, Make turns gradua y to prevent Upping or loss of control.
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