Owner's Manual JCRRFTSMIIH°I LAWN TRACTOR 17.0 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272084 I_] differently from previously built engines. Before you start the his product has understand a low emission operates engine, read and this engine Owner's which Manual. CAUTION: For answers Read and follow all Safety Rules and Instructions before about this product, Call: operating this equipment.
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 AssemblyPre-Operation ....................... 8 Operation ............................................ 11 Maintenance ....................................... 18 Maintenance Schedule ...................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting ............
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before tuming.
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine, Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always took down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult.
PRODUCT REPAIR AGREEMENT SPECIFICATIONS A Repair Agreement is available on this product. Contact your nearest Sears store for details. Gasoline Capacity and Type: 1.25 Gallons Unleaded Regular Oil Type SAE 10W30 (Above 32°F) SAE 5W-30 (Below 32°F) API-SF-SJ): Oil Capacity: 4.5 Pints Spark Plug: GAP: .
Steering Steering Wheel Insert Wheel (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/2-2 0 Steering Boot i (1) Locknut 1/4-28 _ Steering Extension Shaft Steering Wheel Adapter (1) Washer 17/32x 1-3/16x Gauge (_ _(1) 12 Knob For Future Use Keys Slope Sheet Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. _rminal TO ROLL TRACTOR OFF SKID Operation section for location function of controls) Te (See and 1. INSTALL Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3.
INSTALL MULCHER CHECK BRAKESYSTEM PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Plate Deflector Shield Latch Hooks CAUTION: Do not remove deflector shield from mower.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOWYOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Ignition Switch Attachment Clutch Lift Ammeter .... "-.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING IMPORTANT: Leaving the ignition switch in any posilJonother than "STOP" will cause the battery to discharge and go dead.
TO ADJUST GAUGEWHEELS Gaugewheels are properly adjusted Attachment ._. Clutch Lever =Engaged" Position when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. Position "Disengaged_ Position 1.
Transmlsslon Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER A'n'ACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER below) STARTING 1. Place tractor safely on level surface with engine off and parking brake set. 2.
MOWINGTIPS MULCHING • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
°'T S T R Check Operator Presence Interlock Systems and V e Check for Loose Fastenem V* V_s T Lubrication Chart 0 Check Battery Level SharperdReplace Mower Blades Clean Battery and TerminaLs _V43 Check Transaxle V P R V / If If Cooling Check V-Belts V' Check Engine Oil Level V _ I V S Change F=ngine Oil (with oil filter) I_,; If E Change Engine Oil (without o_1filter) N Clean Air Filter ll_t,2 G Clean Air Screen i_ Inspect MuffledSp_rk E Replace Oil Filter (If equipped)
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Keepsmall vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3.
ENGINE OIL FILTER CLEAN Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season.
_lb WARNING: SERVICE OR TO ADJUSTMENTS: AVOID SERIOUS INJURY, BEFORE PERFORMING ANY 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in =DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped• 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual), if tires are over or underinflated, you will not properly adjust your mower. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F" against trunnion on both front links.
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL __ _AWithParking Brake ngaged" Jam Nut - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2.
Motion Control Lever Neutral Lock Gate Clutching ! Stationary Idler TRANSMISSION MENT Adjustment Bolt REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.
TO START ENGINE WITH A WEAK BATTERY _bWARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA-I-I-ERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped w_ a 12 volt system.
TO REMOVE ASSEMBLY HOOD AND GRILL TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture.
ACCELERATION TEST- Cab,e Clamp _F 6. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty.
TROUBLESHOOTING CHART: See appropriate section in manual unless directed CAUSE PROBLEM Will not start CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. . Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Engine valves out of adjustment. Hard to start 1. 2. 3. 4. 5. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 6. 7.
TROUBLESHOOTING CHART: See appropriate section in manual unless directed PROBLEM CAUSE Loss of power (continued) CORRECTION 3. Build-up of grass, leaves 4. 5. 6. and trash under mower. Dirty air filter. Low oil leveVdirty oil. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. I 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves adjustment.
TROUBLESHOOTING CHART: See approprlate section In manual :PROBLEM Mower blades will not rotate (con't) unless dlrected CAUSE 2. 3. 4. to Sears service center CORRECTION Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 2. Replace 3. Replace idler pulley. 4. Contact aSears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4.
TRACTOR-- MODEL NUMBER 917.272084 SCHEMATIC [ SOLENOID BATrERY AMMETER FUSE WHITE WHITE R_O (PEDAL UP) i- G ,A , I _, i _eu_ IGNITION SWITCH I / , _ ATi_MENT CLUTCH (CLUTCH OFF) , p_ ,_ I ,_ CLUTCH / BRAKE • *- i 85 __m.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.272084 ELECTRICAL KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.272084 CHASSIS AND ENCLOSURES 39 166 58 31 208.
TRACTOR - - MODEL NUMBER 917.272084 CHASSISAND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 13 14 17 18 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 -- Chassis Stamping Drawbar Screw 3/8-16 x 3/4 BumperHood/Dash Dash Bolt, Carriage 3/8-16xl Panel, Dash, LH. Panel, Dash. R.H.
GROUNDDRIVE 16 3_ TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272084 GROUND DRIVE KEY NO. PART NO.
TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.272084 .
TRACTOR STEERING ASSEMBLY - - MODEL NUMBER KEY PART NO. NO. 917.272084 DESCRIPTION 1 139768 SteeringWheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 SpindleAssembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing,Steedng Column 10 175121 Draglink 11 STD551137 Washer.
TRACTOR'" MODEL HUMBER 917.
TRACTOR -- MODEL NUMBER 917.272084 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 4 13 14 16 23 29 31 32 33 37 38 40 44 45 46 77 80 81 101 105 Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2 Engine, (See Breakdown) KohlerModel No. CV490-27508 Muffler Gasket Kohler Tube Drain Oil Easy Washer Shield Bm/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Drain Oil Easy Bushing,Snap, Fuel Une Screw, Hex Washer Head, Thd., Roll.
TRACTOR -o MODEL NUMBER 917.272084 SEAT ASSEMBLY \ I I 5 12 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 Seat Bracket, Pivot, Fender Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw 3/8-16x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat 180597 180166 71110616 19131610 145006 STD541437 124181X 17000616 19131614 180186 166369 KEY NO. PART NO.
TRACTOR -- MODEL NUMBER 917.272084 DECALS 13 10 16 20 11 12 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 Decal, Oper. Instr. Decal, HP Engine Decal, Hood, R.H. Decal, Hood, L.H. DecalHood Replacement Decal, CustomerMaintenance Decal, Hood Side Decal, Deck Decal, Fender, Craftsman Decal, Fender Danger Decal, Deck B 42" 156811 177367 177333 177334 181424 133644 177325 172331 163204 156439 179128 WHEELS KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR-- MODEL NUMBER 917.272084 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 Uft Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x2t Gauge Beadng, Nylon Grip, Handle, Fluted Button, Plunger, Red Unk, Lift, L.H. Link, Lift, R.H.
TRACTOR - oMODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272084 MOWER DECK KEY NO. PART NO.
= == 119- o 120- 14.
TRACTOR - - MODEL NUMBER 917.272084 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER KOHLER ENGINE-MODEL CYLINDER HEADNALVE/BREATHER KEY NO. PART NO. 1 2 25-351-01-S 12-755-94-S 3 4 5 7 8 9 10 11 12-411-O3-S 12-041-10-S 12-017-01-S 12-017-02-S 12-016-01-S 12-016-02-S 25-139-60-S 12-318-36-S 25-186-01-S 12-599-03-S M-640034-S 12 13 14 15 16 12-089-01-S 12-173-01-S 12-755-03-S 12-468-05-S 12-112-13-S 6 917.
TRACTOR -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.272084 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART NO. NO. KEY PART NO. NO. DESCRIPTION 12-086-14-S 2 3 4 12-468°03-S 24-162-03-S 25-086o47-S 5 6 7 8 9 12-157-06-S X-42-15-S 12-025-15-S 12-155-09-S M-548025-S 10 12-085-09-S DESCRIPTION Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6xl.0x16 (4) 11 12 13 14 15 16 17 18 19 2O Fan Key Flywheel Connector Screw, hex.
TRACTOR -- MODEL NUMBER 917.
TRACTOR-- MODEL NUMBER 917.272084 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 STARTING KEY NO. ENGINE CONTROLS SYSTEM PART NO. M-839070-S 2 25-098-07-S 3 4 5 6 7 8 12-755-54-S 12-227-18-S 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S DESCRIPTION Screw, hex. flange M8x1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, dfive end Armature Kit, brash & spdng Cap, commutator end Bolt, he)(. flange 1/4-20x45/8 (2) OIL PAN/LUBRICATION KEY PART NO. NO.
TRACTOR-MODEL NUMBER 917.
TRACTOR-- MODEL NUMBER 917.272084 KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27508 CRANKSHAFT FUEL SYSTEM KEY NO. PART NO. 1 2 3 M-641060-S M-629116-S 12-853-118-S 12-041-02-S 12-053-118 6 12-041-01-S 7 12-265-06-S 8 25-237-14-S 9 52-353-22-S 10 25-050-03-S 11 47-154-01-S NOT ILLUSTRATED *M-561010-S *X-22-11-S 12-757-02-S 12-757-03-S 12-041-01 -S 12-041-02-S 12-041-05-S 12-041-06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S 12-518-37-S DESCRIPTION Nut, hex. flange M6xl.0 (2) Stud M6x1.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ (1-800-469-4663) www.sears.com Anytime, day or night (U.S.A. and Canada) www.sears.
