Owner's Manual I CRAFTSMFINI Permanently Lubricated Tank Mounted AiR COMPRESSOR = Safety Guidelines = Assembly = Operation = Maintenance = Service = Troubleshooting = Repair and Adjustments Parts CAUTION; Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman 1000002888 R_v.
WARRANTY ................................................ SPECiFiCATiON CHART ...................................... SAFETY GUiDELiNES = DEFiNiTiONS ........................... 2 3 3 iMPORTANT SAFETY iNSTRUCTiONS ........................ GLOSSARY ................................................ ACCESSORIES ............................................. DUTY CYCLE ............................................... ASSEMBLY ............................................... iNSTALLATiON ...........................
Model No. "919.153160 Running HP Bore Stroke Voltage-Single Phase Minimum Branch Circuit Requirement Fuse Type Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 PSIG SCFM @ 90 PSIG *Tested per ISO 1217 Refer to Glossary for abbreviations. 0.8 1-7/8" 1- 1/4" 120V 10 amps Time Delay 6 gallon 120 PSI 150 PSI *3.7 *2.6 This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.
_Do not operate unit untilmanual you read understand this this instruction for and safety, operation and maintenance instructions. _ SAVE THESE iNSTRUCTiONS _ • RISK OF EXPLOSION OR FiRE WHAT CAN HAPPEN It is normal for electrical contacts within the motor and pressure switch to spark. NOW TO PREVENT iT • If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion.
__ RISK TO BREATHING (ASPHYXiATiON) WHAT CAN HAPPEN HOW TO PREVENT iT = The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon monoxide, toxic vapors, or solid particles from the air tank. Breathing these contaminants can cause serious injury or death. Air obtained directly from the compressor should never be used to supply air for human consumption.
• Modifications or attempted repairs to the air tank. Never drill into, weld, or make any modifications to the air tank or its attachments. Never attempt to repair a damaged or leaking air tank. Replace with a new air tank. Unauthorized modifications to the safety valve or any other components which control air tank pressure. The air tank is designed to withstand specific operating pressures. Never make adjustments or parts substitutions to alter the factory set operating pressures.
• Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution, Refer to "Grounding Instructions" paragraph in the "Installation" section. Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding, correct voltage and adequate fuse protection.
• Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury. __ Any repairs required on this product should be performed by authorized service center personnel. RISK OF UNSAFE OPERATION WHAT CAN HAPPEN = HOW TO PREVENT iT Unsafe operation of your air compressor could lead to serious injury or death to you or others.
RiSK FROM NOISE Under some conditions and duration WHAT of use, noise this product CAN from HAPPEN may contribute to hearing loss. • Always wear certified safety equipmerit: ANSITO $12.6 ($3.19) iT hearing HOW PREVENT protection. SAVE THESE INSTRUCTIONS FOR FUTURE USE Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Unpacking 1. Remove unit from carton and discard all packaging. HOW TO SET UP YOUR Location of the Air Compressor • Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" (30.5 cm) away from the wall or other obstructions that will interfere with the flow of air. " The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature.
Extension Cords If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product in good condition no longer than 50 feet 14 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 12 AWG and 10 AWG may also be used. DO NOT USE 16 OR 18 AWG.) The use of an undersized extension cord will cause voltage to drop resulting in power loss to the motor and overheating.
Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit. On(I)/Off(O) Switch: Place this switch in the On (I) position to provide automatic power to the pressure switch and Off (O) to remove power at the end of each use.
Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. 3. Motor Overload Protector (not shown): The motor has an automatic reset thermal overload protector, if the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting.
How to Start: 1. Set the On/Off switch to "On" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2. Turn regulator knob clockwise to increase pressure and stop when desired pressure is reached. Customer _lf any unusual noise or vibration is noticed, stop the compressor immediately and have it checked by a trained service technician. The compressor is ready for use.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, the reinstalled. _Risk of Property Damage. Drain water from air tank may contain oil and rust which can cause stains. 6. After the water has been drained, close the drain valve. The air compressor can now be stored. ALL MAINTENANCE AND REPAIR OPERATIONS PERFORMED BY TRAINED SERVICE TECHNICIAN. NOT LISTED MUST BE _Risk Operation. cycles powerof isUnsafe on.
4, Remove the hose by removing the hose clamp. NOTE: The hose clamp is not reusable. You must purchase a new hose clamp, see the Parts List or purchase a standard hose clamp at a local hardware store. Pump moved the shown out of way Hose Clamp Manifold Regulator Manifold 7. Remove pump mounting screws securing pump (one on each side). Pump Mounting 6. Screw Using an adjustable wrench or 5/8" wrench remove the regulator manifold. 8.
_Risk Operation. cycles powerof isUnsafe on. When servicing,Unityou may automatically be exposed towhen voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM CAUSE CORRECTION Excessive tank pressure - safety valve pops off. Pressure switch does not shut off motor when compressor reaches "cut-out" pressure.
PROBLEM CAUSE CORRECTION Pressure reading on the regulated pressure gauge drops when an accessory is used. It is normal for "some" )ressure drop to occur. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the Operation Section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used). Compressor is not supplying enough air to operate accessories.
PROBLEM CAUSE CORRECTION Regulator will not shut off air outlet. Damaged regulator. Replace. Motor will not run. Fuse blown, circuit breaker tripped. Check fuse box for blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. You should use a time delay fuse. Check for low voltage problem. Check the extension cord.
Air Compressor Model Number PARTS 919.153160 SHOWN FOR REFERENCE ONLY 34 36 31 4 11 28 35 \ 4 856 2 1000002888 1000002888 Air Compressor _ MODEL 20-ENG NUMBER 919.
Air Compressor Model Number 919.153160 ITEM PART NO. 2 3 4 5 7 8 9 10 11 18 19 24 28 31 32 33 34 35 36 NO. D24721 91895680 SSF-621 A14877 A06891 A17987 1000000273 D20675 Z-D21929 A19714 CAC-1254 LA-3109 LA-3108 LA-3270 LA-2876 A16240 1000002843 Z-D27212 1000002886 DESCRIPTION QTY Isolator Kit 3 Screw 3 Screw 2 Nipple 1 Drain Valve 1 Safety Valve 1 Manifold (Incl.
Air Compressor Model Number 919.153160 \ / \ \ 1000002888 22- \ ENG
Air Compressor Model Number 919.153160 ITEM PART NO. NO. DESCRIPTION 101 102 103 104 105 106 107 109 110 e113 114 e115 116 117 118 119 120 Shroud (Right) Shroud (Left) Head Seal Outlet Tube Gasket Kit (Incl. 104) Valve Plate Assembly Pump Timing Belt Screw Pump Isolator Screw Switch Cordset Hose Clamp Air Hose Screw 1 1 1 1 1 1 1 1 1 1 5 4 1 1 4 1 1 Brush Motor (Ametek) Brush Motor (Gold Tuning) Service Kit (Incl.
GARANTiA ....................................................... 24 CUADRO DE ESPEClFICACIONES 25 DEFINICIONES DE NORMAS IMPORTANTES INSTRUCCIONES ................................... DE SEGURIDAD .......................... DE SEGURIDAD 25 .................... 25-31 GLOSARIO ....................................................... 31 ACCESORIOS 31 .................................................... ClCLO DE SERVlClO .............................................. ENSAMBLAGE ..............
Modelo N° Potencia de trabajo DiAmetro interior Carrera Voltaje-corriente manof_sica Circuito minimo requerido Tipo de fusible Capacidad de aire en el tanque Presi6n de corte de entrada Presi6n de corte de salida SCFM a 40 PSlG SCFM a 90 PSlG "919.153160 0,8 HP 1-7/8 pulg. (47,6 mm) 1-1/4 pulg.
CONSERVE ___ ESTAS |NSTRUCCIONES RIESGO _,QUE PUEDE DE EXPLOSION SUCEDER? O INCENDIO COMO • EVITARLO • Es normal que los contactos el_ctricos dentro del motor y el interruptor de presi6n produzcan chispas, Opere siempre el compresor en un _rea bien ventilada libre de materiales combustibles, gasolina o vapores de solventes. ,, Si las chispas el6ctricas del compresor entran en contacto con vapores inflamables, pueden encenderse, provocando un incendio o una explosi6n.
Los materiales pulverizados come pin- * tura, solventes para pinturas, remove- I dor de pintura, insecticidas y herbiciI das pueden contener vapores da_inos y venenos, Trabaje en un Area con buena ventilaci6n cruzada. Lea y siga las instrucciones de seguridad que se proveen en la etiqueta o en la ficha tecnica de los materiales que esta utilizando. Utilice siempre equipo de seguridad certificado: protecci6n respiratoria aprobada por NIOSH/OSHA y dise_ada para usar para los fines que usted requ ere.
Neum_ticos: * El inflado excesivo de los neumaticos podria causar lesiones graves y daSo a la propiedad. Utilice un medidor de presi6n de neumAticos para controlar la presi6n de 6stos antes de cada uso y mientras los infla; observe el flanco para vet la presi6n correcta del neum_tico. iOTA: Los tanques de aire, los compresores y el equipo similar que se usa para inflar neumb, ticos pueden Ilenar neumaticos peque_os como estos con mucha rapidez.
_ I__ RIESGO DE OBJETOS DESPEDIDOS COMO _,QU_: PUEDE SUCEDER? La corriente de aire comprimido puede provocar lesiones en los tejidos blandos de la piel expuesta y puede impulsar suciedad, astillas, part[culas sueltas y objetos pequehos a gran velocidad, que pueden producir da_os en la propiedad y lesiones personales.
__ RIESGO _QU¢: " PUEDE DE OPERACION SUCEDER? COMO La operaci6n insegura de su cornpresor de aire podrfa producir lesiones graves o la muerte, a usted mismo o a otras personas, INSEGURA EVITARLO Revise y comprenda todas las instrucciones y advertencias de este manual. Familiarfcese con la operaci6n y los controles del compresor de aire. Mantenga el Area de operaciones libre de personas, mascotas y obst_culos. Mantenga a los ni_os alejados del compresor de aire en todo momento.
Familiarfcese con los siguientes terminos, antes de operar la unidad: CFM: (Cubic feet per minute) Pies cObicos por minuto. SCFM: (Stardard cubic feet per minute) Pies cObicos est_ndar por minuto; una unidad de medida que permite medir la cantidad de entrega de aire. PSIG: (Pound per square inch) Libras per pulgada cuadrada.
Desempaque 1. Extraiga la unidad de su caja y descarte todas las partes de embalaje. come PREPARAR LA UNIDAD 2. Ubicaci6n del compresor de aire Ubicar el compresor de aire en un lugar limpio, seco y bien ventilado. o El compresor de aire debe colocarse alejado per Io menos (30,5 cm) 12 pulg. de las paredes o de cualquier otra obstrucci6n que interfiera con el flujo de aire. La bomba del compresor de aire y su casco han side dise5ados para permitir un enfriamiento adecuado.
Cables de extensi6n el_ctrica Si - no obstante - debe utilizarse una extensi6n de cable, aseg@ese de que: • La extensi6n electrica de 3 conductores, tenga un enchufe de conexi6n a tierra de 3 hojas, y que exista un recept_culo que acepte el enchufe del producto. o Est6 en buenas condiciones. = No m_s largo que 15,2 m (50 pies). Sea calibre 14 (AWG) o mayor. (La capacidad de los cables se incrementa a medida que su n0mero ordinal decrece. Tambien pueden usarse calibres 12 y 10 AWG. NO USE 16 NI 18 AWG).
Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras. Descripci6n de operaciones Familiaricese con estos controles antes de operar la unidad.
V_lvula de retenci6n: Cuando el compresor de aire se encuentra funcionando, la v_lvula de retenci6n est_ "abierta", permitiendo la entrada del aire comprimido al tanque de aire. Cuando el nivel de presi6n del tanque alcanza la "presi6n de corte", la vAIvula de retenci6n "se cierra", reteniendo la presi6n del aire dentro del tanque. 3. 4. 5. 6.
C6mo porter en marcha: 1. Coloque el interruptor en la posici6n de "encendido" (I) y deje que se incremente la presi6n del tanque. El motor se detendr_ una vez alcanzado el valor de presi6n "de corte" del tanque. 2. Gire la perilla del regulador en el sentido del reloj para aumentar la presi6n y det6ngase al alcanzar la presi6n deseada. _ Riesgo.d.e operation insegura. El aire eomprimido de la unidad puede contener condensaci6n de agua y emanaci6n de aceite.
4. 5. Tire del are de la v_lvula de seguridad dejando purgar el aire del tanque hasta que este reduzca su presi6n aproximadamente a 20 PSI. Suelte el are de la v_lvula de seguridad. Drene el agua contenida en el tanque de aire, abriendo la vAIvula de drenaje ubicada en la base del tanque. _ Riesgo de Explosibn. Dentre del tanque se produeir_ condensaei6n de agua. Si no drena, el agua Io corroer_ y debilitar& causando un riesgo de ruptura del tanque de aire, _ Riesge de da_o a la prepiedad.
4. Saque la manguera quitAndole la abrazadera. NOTA: La abrazadera no es reutilizable; debe comprar otra nueva. Refi@ase a la Lista de Piezas en el Manual o compre una abrazadera estAndar para manguera en una ferreterfa local. de 6. Saque la bomba de sus soportes deslizAndola cuidadosamente. Se muestra con la bomba retirada manguera regulador 7. 5, Saque los tornillos de montaje que sujetan la bomba (uno en cada lade). 8. 9. 10.
_ Riesgo de Operaci6n Insegura. La unidad arranca autom&ticamente cuando est_ enchut'ada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles. Antes de intentar hacer reparaciones, desconectar el compresor del tomacorriente, drenar la presi6n de aire del tanque y esperar a que el compresor se enfrie. PROBLEMA CAUSA Presi6n excesiva del tanque - la v_lvula de seguridad se dispara.
PROBLEMA CAUSA CORRECCI()N La lectura de la presi6n sobre un man6metro desciende cuando se utiliza un accesorio. Es normal que ocurra algLin descenso en la presi6n. Si hubiese una caida excesiva de presi6n durante el uso del accesorio, ajuste el regulador de acuerdo alas instrucciones de la secci6n Operaci6n. NOTA: Ajuste la presi6n regulada bajo condiciones de flujo (mientras se este usando el accesorio). El compresor no esta suministrando suficiente cantidad de aire para operar los accesorios.
PROBLEMA El motor no funciona. CAUSA Fusible fundido; interruptor autom_tico del circuito disparado. CORRECCJON Veriflque la caja de fusibles observando laexistencia de fusibles fundidos y sustitt_yalos en caso de necesidad. Restablezcael interruptor automatico. No use un fusible o interruptorautornaticocon valores que excedan los especificados para la rama de su circuito. Verifique el use del fusible adecuado. Debe usarse un fusible de acci6n retardada.
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Master Protection Agreements Contratos Congratulations on making a smart purchase. Your new Craftsman ® product is designed and manufactured for years of dependable operation. But like all products, it may require preventive maintenance or repair from time to time. That's when having a Master Protection Agreement can save you money and aggravation. Felicitaciones per hacer una compra inteligente.
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